Blue Angel Pumps BSSF20 User Manual [en, es, fr]

12 Volt Battery

The Professional’s Line

Description

The BSP15 and BSP25 are battery operated back-up sump pump systems. It does not replace a regular primary pump. It is designed to provide protection in the event household electrical power fails.

Unpacking

Inspect this unit before it is used. Occasionally, products are damaged during shipment. If the pump or components are damaged, call our customer service department at 1-888-636-6628.

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

DANGER indicates

an imminently hazardous situation which, if NOT avoided, WILL result in death or serious injury.

WARNING indicates

a potentially hazardous situation which, if NOT avoided, COULD result in death or serious injury.

CAUTION indicates

a potentially hazardous situation which, if NOT avoided, MAY result in minor or moderate injury.

NOTICE indicates

important information, that if NOT followed, MAY cause damage to equipment.

G eneral Safety Information

CALIFORNIA PROPOSITION 65

This product or its

power cord contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

GENERAL SAFETY

Do NOT

use to pump ﬂ ammable or explosive ﬂ uids such as gasoline, fuel oil, kerosene,

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Operating Instructions and Parts Manual BSP15, BSP25

etc. Do NOT use in a ﬂ ammable and/or explosive atmosphere. Pump SHOULD only be used to pump clear water. Personal injury and/or property damage COULD result.

All wiring MUST be

qualiﬁ ed electrician. Failure to follow this warning COULD result in fatal electrical shock.

If the

has water or moisture on the ﬂ oor, do NOT walk on wet area until all power is turned off. If the shutoff box is in the basement, call an electrician. Remove pump and either repair or replace. Failure to follow this warning COULD result in fatal electrical shock.

Do NOT

battery to sparks or ﬂ ames as an explosion or ﬁ re COULD result.

Battery

corrosive. Avoid spilling on skin or clothing. Eye protection MUST be worn when handling the battery.

A check valve MUST be

sump pump discharge (see Figure 1). A ground fault circuit

This pump MUST only

clear water. This pump is NOT designed to handle efﬂ uent, salt water, brine, laundry discharge or any other application which MAY contain caustic chemicals and/or foreign materials. Pump damage MAY occur if used in these applications and WILL void warranty.

Battery Requirements

1. Use only a new fully charged 12 V deep cycle battery. Electrolyte level must be checked and maintained in accordance with manufacturer’s guidelines.

Back-up Systems

performed by a

basement

expose

acid is

used on the primary

interrupter is required.

be used to pump

BSP15

BSP25

2. Battery sizes that will ﬁ t into the battery box are 24C, 24VCM, 27C, 27CM, and 27F.

3. Battery recharge time will be different at each installation. Under normal conditions it will take two to four days to bring a deep cycle battery back to full charge after it has been discharged. If electrical power to the house is lost more than once a week, consider keeping a spare, fully-charged battery to replace an exhausted battery for the back-up sump pump.

Installation – BSP15

Installation of this

unit may take several hours. Before disabling your main pump, have ready an appropriate means of evacuating the sump.

1. Turn power to main pump off.

2. Pump must be installed using 1-1/4

in. or 1-1/2 in. rigid PVC piping. A check valve (not included) must be installed between the ESP’s tee and the main pump (see Figure 1).

LEAVE A 4 IN.

MIN. BETWEEN

BASIN LID

AND

BACK-UP

PUMP

CHECK VALVE

Figure 1

3. Measure and cut discharge pipe so

that back-up pump is a minimum of 1 in. above the main pump. This will allow main pump to operate normally (see Figure 1).

4. Check the fit of the components

before permanently attaching. Using PVC cement, glue tee in place. Note the up direction arrow on the tee; the notch must be to the top or ﬂ apper valve will not work (see Figure 2).

LEAVE A 1 IN.

MIN. BETWEEN

BACK-UP AND

PRIMARY PUMP

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

For parts, product & service information

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354000-002 7/11

Operating Instructions and Parts Manual

Installation - BSP15 (continued)

5. Insert flapper valve into tee. Be sure locator tab is in the notch of the tee fitting (see Figure 2).

TEE FITTING

NOTCH

Figure 2

6. Slide clamp onto tee.

7. Insert pump into flapper valve, tilt pump 30˚. When tilted, the side with the power cord should be up (see Figure 3). Tighten clamp around the pump and flapper valve (see Figure 2).

INCORRECT CORRECT

Figure 3

Pump must be

Figure 3 to prevent air locking.

FLOAT SWITCH

Figure 4

8. To install float switch for standby pump, first slide bracket into slot on top of tee. Secure bracket with screw provided. Remove top hex nut from switch and slide the cord up and out of the way. Slip cord through slot in bracket, pull threaded stud through

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FLAPPER VALVE LOCATOR TAB

CLAMP

INCORRECT

tilted as shown in

BACK-UP

SUMP PUMP

30˚

BACK-UP

SUMP PUMP

INLET

1 IN. MIN.

hole, and secure with nut. Make sure that float switch is above pump base and that power wires do not interfere with float switch or pump inlet.

Installation – BSP25

Installation of this

unit may take several hours. Before disabling your main pump, have ready an appropriate means of evacuating the sump.

1. Turn power to main pump off.

2. Pump must be installed using 1-1/4”

or 1-1/2” rigid PVC piping.

PUMP INSTALLATION

The BSP25 can be installed as a back-up system with a separate dedicated discharge line (Method 1), or tied into an existing sump pump line (Method 2, Page 3).

Unplug the existing

AC pump. Failure to follow this warning could result in fatal electrical shock.

1. Verify that the existing AC pump

is in good working order. If the AC pump is questionable, it is typically recommended that the unit be replaced with a 1/3 or 1/2 HP pump.

2. Remove any silt or accumulated

debris from the sump pit and surrounding area.

Method 1 (Preferred)

1. Place the back-up pump on a solid,

level surface in the sump pit. Do not place the pump on a loose or sandy surface. Small stones or sand may damage the pump resulting in potential pump failure.

2. This pump has a 1-1/2 in. NPT

discharge. If a 1-1/4 in. discharge pipe is desired, an adapter (sold separately) will be necessary. Smaller diameter piping will reduce pump flow, rate and performance.

3. Cut a 4 ft. section of 1-1/4 in. or 1-1/2

in. diameter rigid PVC pipe. Cement 1-1/4 in. pipe to a threaded fitting. Cement 1-1/4 in. pipe into pipe coupling. Attach 1-1/4 in. pipe section to the BSP25 discharge adapter.

4. Screw PVC pipe onto pump discharge.

Be careful not to

strip or cross thread plastic ﬁ ttings or check valves. Flex hose is not recommended. Rigid PVC or metal pipe is required for a permanent installation.

5. Place the pump with the 4’ section of

PVC pipe on a solid, level surface in the sump pit on an elevated surface.

FLOOR JOIST

RIGID PVC PIPE

CHARGER

BATTERY BOX

BACK-UP PUMP

Figure 5

SLOPE

DOWN

PIPE

CHECK

VALVE

1-1/4"

1-1/2"

PVC

PIPE

PRIMARY

PUMP

6. Attach a rubber check valve (sold separately) to the top of the discharge pipe. This will allow the pump or check valve to be removed easily for servicing.

NOTE: Check valves can be placed directly in the pump discharge if desired. However, for ease of disassembly, it is recommended that check valves be placed above the sump as shown in Figure 1, page 1.

The remainder of the discharge pipe installation will vary depending on individual circumstances. Using sound plumbing practices, route the discharge pipe to an exterior wall by the shortest path. Keep turns to a minimum because they reduce flow output of the pump. The pipe that exits the building structure should be sloped downward so that water will not freeze in the pipe.

When installing the separate discharge pipe, drill through the outside wall with appropriate drilling equipment. Seal the hole to prevent water from entering.

Method 2

If a separate, dedicated discharge is not possible as in Method 1, the BSP25 pump can be tied in to the primary pump’s discharge pipe by installing a “Y” connector. Two check valves will be required.

1. Locate the BSP25 on a solid, level surface in the sump pit. Do not place the pump on a loose or sandy surface. Small stones or sand may damage the pump resulting in potential pump failure.

BSP15, BSP25



Installation - BSP25 (continued)

2. This pump has a 1-1/2 in. NPT discharge. If a 1-1/4 in. discharge pipe is desired, an adapter (not included) will be necessary. Smaller diameter piping will reduce pump flow, rate and performance.

3. A check valve will be required in the discharge line of both the Main AC pump and the BSP25 pump to prevent recirculation of water into the sump pit. System will not function without two check valves.

4. Cut a 4 ft. section of 1-1/4 in. or 1-1/2 in. diameter rigid PVC pipe. Cement 1-1/2 in. pipe to a threaded fitting. Cement 1-1/4 in. pipe into pipe coupling. Attach 1-1/4 in. pipe section to the BSP25 discharge adapter.

5. Screw on to pump discharge.

Be careful not to strip

or cross thread plastic fittings or check valves. Flex hose is not recommended. Rigid PVC or metal pipe is required for a permanent installation.

6. Place the pump with the 4’ section

of PVC pipe on the sump floor or on an elevated surface if required.

7. Attach a rubber check valve (sold

separately) to the top of the discharge pipe. This will allow the pump or check valve to be removed easily for servicing.

FLOOR JOIST

45° ELBOW

CHARGER

BATTERY BOX

BACK-UP PUMP

Figure 6

RIGID PVC PIPE

"Y" CONNECTOR

SLOPE DOWN PIPE

CHECK

VALVE

1-1/4"

1-1/2"

PVC PIPE

PRIMARY

PUMP

8. Duplicate the discharge piping arrangement for the primary AC pump if the existing discharge line has to be adjusted to accommodate a second pump.

9. Glue a 45º elbow to the short pipe on the BSP25 pump. Glue a “Y” adapter to the short pipe on the existing pump, as shown in illustration for Method 2.

10. Glue a short piece of PVC pipe between the 45º elbow and the “Y”.

Methods 1 and 2

Install float switch at least 10 in.-12 in. above bottom of sump pit so that backup unit turns on only when the water level is higher than the normal “on” level for primary pump. Use the wire ties provided to secure the switch to the discharge pipe. Make sure power wires do not interfere with float switch, pump inlet, or main pump operation. Backup pump must not be allowed to run dry.

Control Box Installation – BSP15 & BSP25

1. Attach control box to the side of battery box as shown in Figure 7. Place battery in box, attach red cable to positive battery post and black cable to negative post. Put lid on box.

If cables are

reversed, damage to the control box or battery could result, and warranty will be void.

2. Place battery box within 6 ft. of the

sump and a 115 VAC separately fused outlet. The outlet must be protected by a ground fault circuit interrupter (GFCI). The area must also be clean, dry and well-ventilated.

3. Plug the float switch, pump, and

charger into the control box. (connections are marked on the control box).

4. Test pump operation by filling the

sump with water while the main pump is unplugged. If the pump

LEAD WIRE

BATTERY BACKUP SUMP PUMP

Figure 7

CONTROL BOX SCREW

CONTROL BOX

BATTERY BOX

BOTTOM

operates properly, plug the charger into the GFCI protected outlet to begin charging the battery.

5. Protect electrical cord from sharp objects, hot surfaces, oil, and chemicals. Avoid kinking the cord and replace damaged components immediately.

Operation

disconnect the power source before attempting to install, service, relocate or maintain the pump. NEVER touch sump pump, pump motor, water or discharge piping when pump is connected to electrical power. NEVER handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Fatal electrical shock COULD occur.

electrical shock! This pump is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electrical shock. NEVER cut off the round grounding prong. Cutting the cord or plug will void the warranty and make the pump inoperable.

1. With a fully charged battery, test

Back-up Pump operation by ﬁ lling the sump with water while the primary pump is unplugged. If the Back-up Pump operates properly, plug the charger into the GFCI protected outlet and the primary pump into a separate GFCI outlet.

2. After installation, the standby

pump will start when the water level rises above the depth that the primary pump should start.

3. The control box has a DC charger

designed to shorten the recharging time of your battery, and to prevent overcharging. In addition, the control box has a time delay which keeps the pump from repeated, short cycles when it shuts off. This time delay feature will allow the pump to run 20-25 seconds after the switch reaches the off position.

ALWAYS

Risk of

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Operating Instructions and Parts Manual

Operation (continued)

4. The control box contains a multicolored indicator light. When AC power is present, the light will indicate the charging state, and not reﬂ ect actual battery voltage, particularly with a defective battery. In order for the indicator light to provide an accurate reading, steps “a” through “d” must be followed.

a. Unplug primary AC pump and

the charger--a power off alert tone will sound for 30 seconds.

b. Lift and release the ﬂ oat switch

to activate the back-up pump.

c. When the back-up pump stops,

read the test light:

Green: Indicates battery is

charged.

Yellow: Voltage is low,

indicating battery is partially charged.

Red: Battery is completely

discharged or defective. d. Plug in charger and main AC

pump.

When AC power is out, and when

pump has been running, the light will indicate battery status.

5. A chirping sound from the control box will accompany the red light, indicating that the battery may require attention or replacement. Voltage is only an indicator of battery condition and may not reﬂ ect the true condition of the battery. See Maintenance for instructions on assessing battery condition.

6. A single 30-second tone will sound when power to the system is interrupted. The unit will reset automatically when power is restored. A 3-second tone will sound every time the pump starts.

Maintenance

ALWAYS disconnect the electrical supply before attempting to install, service, relocate or perform any maintenance. If the power source is out of sight, lock and tag in the open (off) position to prevent unexpected power application. Failure to do so could result in fatal electrical shock. Only qualiﬁ ed electricians should repair this unit. Improper repair could result in fatal electrical shock.

1. Once a month, check battery

condition.

2. Unplug the wall charger.

3. For batteries with top caps that can be removed, the electrolyte level should be checked and ﬁ lled to manufacturer’s speciﬁ cations. The charge for each cell should be checked with a hydrometer. A speciﬁ c gravity of 1.265 indicates the battery is at full charge. If the speciﬁ c gravity of any of the cells varies more than .050, the battery should be replaced.

NOTE: An inexpensive hydrometer

can be purchased at an automotive parts dealer.

4. Inspect the terminals and clamps for corrosion and tightness. Clean and tighten as required.

5. Unplug the main pump and ﬁ ll sump with water until back-up pump turns on. Repeat process two times to be sure pump is operating normally.

6. If pump operates normally, plug charger into wall outlet, turn on main pump. If pump fails to operate normally, see Troubleshooting chart and correct problem. Repeat step 5.

BATTERIES

Dangerous hydrogen

gas can be released from batteries while charging. Sparks can ignite the gas in an enclosed space. Wear safety goggles when connecting batteries. Battery connections should be made in a well-ventilated area.

Troubleshooting Chart - Back-up Pump

Symptom(s) Possible Cause(s) Corrective Action(s)

Pump will not run

Motor hums but pump won’t run

Pump runs but pumps very little or no water

Pump cycles too frequently

1. Connections not secure

2. Low battery

3. Float switch obstruction

4. Defective or blown fuse

1. Defective battery

2. Obstructed impeller

1. Check valve missing or improperly installed

2. Obstruction in discharge pipe

3. Pump not rotated 30˚

4. Pump air locked

5. Discharge pipe length and / or height exceeds capacity of pump

6. Low or defective battery

1. Main check valve located between the discharge of the primary pump and the back-up sump pump tee fitting or the back-up sump pump flapper valve not installed or working properly

1. Check all connections

2. Check battery and replace if low

3. Make sure nothing is interfering with the operation of the switch

4. Check internal fuse located inside the control box. Pull the charger from the wall outlet and remove. If the fuse is blown, replace it with a 15 amp automotive type fuse

1. Check battery and replace if low or defective

2. Unplug pump and check to see if impeller is free to turn. If impeller is locked, remove the 4 screws on the bottom of the pump to release the housing around the impeller. Remove the obstruction. Reassemble pump and reconnect

1. Check to make sure a check valve is installed and functioning between primary pump discharge and standby sump pump tee fitting

2. Check for obstruction and clear if necessary

3. Check that pump is rotated 30˚ in tee fitting in BSP15 Installation section, Figure 3, on page 2

4. The impeller housing has a small hole on its side. This hole must be open for the pump to prime. With the pump unplugged, remove the 4 screws on the bottom of the pump to release the housing around the impeller. Clean out the hole and replace cover

5. If discharge is too high, a separate line may be required with a lower discharge height

6. Check battery and replace if low or defective

1. Install check valve or repair as required

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BSP15, BSP25

Maintenance (continued)

Working in the

vicinity of lead acid batteries can be dangerous. Before making connections or servicing the batteries, read and follow instructions in all applicable instruction manuals. To reduce the risk of battery explosion, follow the instructions in this manual and those published by the battery manufacturer, as well as those of any other equipment used in the surrounding area.

If battery acid

contacts your eye(s), ﬂ ush with cold running water for 10 minutes and seek immediate medical attention. If acid contacts your skin or clothing, wash immediately with soap and water.

Never smoke or

allow a spark or ﬂ ame in the vicinity of the battery.

Avoid dropping

battery posts because they may spark or short-circuit the system or battery, causing an explosion.

Follow battery manufacturer’s maintenance procedures and schedules. Be certain that the area around the batteries is well ventilated. Before servicing the batteries, blow away gasses by waving a piece of cardboard near the batteries.

For Replacement Parts, call 1-888-636-6628

Please provide following information:

- Model number

- Serial number (if any)

- Part description and number as shown in parts list

Repair Parts List – BSP15

Ref. No. Description Part Number Qty

1 Bracket 46049-001 1 2 Tee fitting 17233-002 1 3 Battery box 23217-001 1 4 Charger 17220-004 1 5 Control box 30209-002 1 6 Screw control box 16119-002 4 7 Pump 17218-003 1 8 Flapper valve 17216-001 1 9 Clamp hose 16044-001 1 10 Float switch 30033-001 1

Address parts correspondence to:

Blue Angel Pumps 101 Production Drive Harrison, OH 45030 U.S.A.

Repair Parts List – BSP25

Ref. No. Description Part Number Qty

1 Bracket 46049-001 1 2 Charger 30221-001 1 3 Control box 30222-003 1 4 Screw control box 16119-002 4 5 Pump 58324-001 1 6 Float switch 30033-001 1

metal tools on the

BSP15

BSP25

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Operating Instructions and Parts Manual

BSP15, BSP25

LIMITED WARRANTY

System BSP15: For one (1) year from the date of purchase, Blue Angel Pumps ("Blue Angel") will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Blue Angel to be defective in materials or workmanship. System BSP25: For two (2) years from the date of purchase, Blue Angel Pumps ("Blue Angel") will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Blue Angel to be defective in materials or workmanship.

Please call Blue Angel (1-888-636-6628) for instructions or see your dealer. Be prepared to provide the model number and the serial number when exercising this warranty. All transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser.

This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect, improper installation, improper maintenance, or failure to operate in accordance with Blue Angel’s written instructions.

THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE (1) YEAR FROM THE DATE OF PURCHASE ON SYSTEM BSP15 AND TWO (2) YEARS FROM THE DATE OF PURCHASE ON SYSTEM BSP25. THIS IS THE EXCLUSIVE REMEDY AND ANY LIABILITY FOR ANY AND ALL INDIRECT OR CONSEQUENTIAL DAMAGES OR EXPENSES WHATSOEVER IS EXCLUDED.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of incidental or consequential damages, so the above limitations might not apply to you. This limited warranty gives you specific legal rights, and you may also have other legal rights which vary from state to state.

In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall Blue Angel or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s customers for such damages.

You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST send a COPY of the purchase receipt along with the material or correspondence. Please call Blue Angel (1-888-636-6628) for return authorization and instructions.

DO NOT MAIL THIS FORM TO BLUE ANGEL. Use this form only to maintain your records.

MODEL NO. (PRIMARY PUMP) _______________________ MODEL NO. (BACK-UP PUMP) _______________________

SERIAL NO. (PRIMARY PUMP) _______________________ SERIAL NO. (BACK-UP PUMP) _______________________

INSTALLATION DATE __________________

ATTACH YOUR RECEIPT HERE

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+ 14 hidden pages

Blue Angel Pumps BSSF20 User Manual [en, es, fr]

Specifications and Main Features

Frequently Asked Questions

User Manual