Blue Angel Pumps BSS20 User Manual [en, es, fr]

Operating Instructions and Parts Manual BSS10, BSS20, BSS25, BSSF50

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

The Professional’s Line

Submersible Sump System

Description

This submersible sump system is designed for indoor home sump applications. The system consists of a primary sump pump and a back-up sump pump.

The primary system operates on 120-volt household electric power. It is equipped with a 3-prong grounding type power cord. The motor is dielectric oil filled and sealed for cooler running and is designed to operate under water.

The battery operated back-up sump pump is included in the event that the primary pump cannot function. It does not replace the primary pump. A float switch automatically turns on the backup sump pump when water activates the float. A battery (not included) must be installed to operate the back-up sump pump.

Unpacking

Inspect this unit before it is used. Occasionally, products are damaged during shipment. If the pump or components are damaged, call our customer service department at

1-888-636-6628.

Specifications

BSS10 BSS20 BSS25 BSSF50

Power Supply Requirements

Motor Single Phase,

Liquid Temperature Range

Circuit Requirements

Dimensions 11 in. high x

120 V, 60 Hz s

12 V DC l

Dielectric Oil

Filled s

40°F to 120°F 40°F to 120°F 40°F to 120°F 40°F to 120°F

15 A (min) s 15 A (min) s 15 A (min) s 15 A (min) s

9 in. base

120 V, 60 Hz s

12 V DC l

Single Phase, Dielectric Oil

Filled s

11-1/2 in. high x

9-3/4 in. base

120 V, 60 Hz s

12 V DC l

Single Phase, Dielectric Oil

Filled s

11-1/2 in. high x

12 in. base

120 V, 60 Hz s

12 V DC l

Single Phase, Dielectric Oil

Filled s

11-1/2 in. high x

12 in. base

Construction

BSS10 BSS20 BSS25 BSSF50

Motor Housing

Volute Thermoplastic

Impeller Glass Reinforced

Shaft Steel Steel Steel Steel Discharge 1-1/2 in. NPT s

Glass Reinforced

Thermoplastic

1-1/4 in. or

1-1/2 in. socket l

Cold Rolled Steel

s

Glass Reinforced Thermoplastic l

Cast Iron s Glass Reinforced Thermoplastic l

Glass Reinforced

Thermoplastic

1-1/2 in. NPT s

1-1/4 in. or

1-1/2 in. socket l

Cold Rolled Steel

s

Glass Reinforced Thermoplastic l

Cast Iron s Glass Reinforced Thermoplastic l

Glass Reinforced

Thermoplastic

1-1/2 in. NPT s

1-1/2 in. socket l

Cold Rolled Steel

s

Glass Reinforced Thermoplastic l

Cast Iron s Glass Reinforced Thermoplastic l

Glass Reinforced

Thermoplastic

1-1/2 in. NPT s

1-1/2 in. socket l

REMINDER: Keep your dated proof of purchase for warranty purposes!

 sPrimary pump lBack-up pump

Attach it to this manual or file it for safekeeping.

For parts, product & service information

visit www.blueangelpumps.com

353502-002 4/11

Operating Instructions and Parts Manual

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

DANGER indicates

an imminently hazardous situation which, if NOT avoided, WILL result in death or serious injury.

WARNING indicates

a potentially hazardous situation which, if NOT avoided, COULD result in death or serious injury.

CAUTION indicates

a potentially hazardous situation which, if NOT avoided, MAY result in minor or moderate injury.

NOTICE indicates

important information, that if NOT followed, MAY cause damage to equipment.

General Safety Information

CALIFORNIA PROPOSITION 65

This product or its

power cord contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

GENERAL SAFETY

Do NOT

use to pump ﬂammable or explosive ﬂuids such as gasoline, fuel oil, kerosene, etc. Do NOT use in a ﬂammable and/or explosive atmosphere. Pump SHOULD only be used to pump clear water. Personal injury and/or property damage COULD result.

All wiring must be

performed by a qualiﬁed electrician. Failure to follow this warning could result in fatal electrical shock.

If the

basement has water or moisture on the ﬂoor, do NOT walk on wet area until all power is turned off. If the shutoff box is in the basement, call an electrician. Remove pump and either repair or replace. Failure to follow this warning COULD result in fatal electrical shock.

Do not

expose battery to sparks or ﬂames as an explosion or ﬁre could result.

Battery

acid is corrosive. Avoid spilling on skin or clothing. Eye protection must be worn when handling the battery.

A ground fault

circuit interrupter is required.

This pump must only

be used to pump clear water. This pump is not designed to handle efﬂuent, salt water, brine, laundry discharge or any other application which MAY contain caustic chemicals and/or foreign materials. Pump damage MAY occur if used in these applications and WILL void warranty.

Back-up Pump Battery Requirements

1. Use only a new fully charged 12

volt deep cycle battery. Electrolyte level must be checked and maintained in accordance with manufacturer’s guidelines.

2. Battery sizes that will ﬁt into the

battery box are 24C, 24VCM, 27C, 27CM, and 27F.

3. Battery recharge time will be

different at each installation. Under normal conditions it will take two to four days to bring a deep cycle battery back to full charge after it has been discharged. If electrical power to the house is lost more than once a week, consider keeping a spare, fully-charged battery to replace an exhausted battery for the back-up sump pump.

Installation

1. Install in a sump pit per the

minimum diameter required (BSS10: 11 in., BSS20: 12 in., BSS25, BSSF50: 15 in. in diameter). Construct sump pit of tile, concrete, steel or plastic. Position primary pump switch AWAY from any inlets so that incoming water does not contact the switch face (see Figure 1, on Page 3).

2. The unit should be located and rest on a solid, level foundation. Do not place pump directly on clay, earth, gravel, or sandy surface. These surfaces contain small stones, gravel, sand, etc. that may clog or damage the pump and cause pump failure.

Flood risk. If ﬂexible

discharge hose is used, make sure pump is secured in sump pit to prevent movement. Failure to secure pump COULD allow pump movement and switch interference and prevent pump from starting or stopping.

3. Using PVC cement and primer,

connect 1-1/4 in. or 1-1/2 in. (only 1-1/2 in. for BSS25 and BSSF50) rigid pipe to the systems discharge ﬁtting.

Support pump

and piping when assembling and after installation. Failure to do so COULD cause piping to break, pump to fail, etc. which COULD result in property damage and/or personal injury.

4. Place battery in box. Attach red

cable from battery box control panel to positive battery terminal. Attach black cable to the negative terminal. Place cover on battery box.

If cables are

reversed, damage to the control box or battery COULD result and WILL void the warranty.

5. Place battery box within six feet of

the sump and a 120 VAC separately fused outlet. The outlet must be protected by a ground fault circuit interrupter (GFCI). The area must also be clean, dry and wellventilated.

6. Plug the ﬂoat switch, pump and

charger into the control box. The connections are marked on the control box.

7. Protect electrical cord from

sharp object, hot surfaces, oil and chemicals. Avoid kinking the cord and replace damaged cords immediately.

8. A sump pit cover must be installed

to prevent debris from clogging or damaging the pump.

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BSS10, BSS20, BSS25, BSSF50

BSS10

GROUNDED OUTLET

22 IN. MIN.

DISCHARGE PIPE

INLET PIPE

11 IN. DIAMETER MIN.

CAPACITIVE SWITCH

ON @ APPROXIMATELY 8 IN.

OFF @ APPROXIMATELY 4 IN.

GROUNDED OUTLET

CHECK VALVE

BSS20

GROUNDED OUTLET

22 IN. MIN.

DISCHARGE PIPE

INLET PIPE

12 IN. DIAMETER MIN.

ON @ APPROXIMATELY 8 IN.

OFF @ APPROXIMATELY 4 IN.

GROUNDED OUTLET

CHECK VALVE (NOT VISIBLE)

CAPACITIVE SWITCH

BSS25

GROUNDED OUTLET

22 IN. MIN.

CHECK

Figure 1

DISCHARGE PIPE

INLET PIPE

VALVE

GROUNDED OUTLET

ISWITCH

ON @ APPROXIMATELY 8 IN.

OFF @ APPROXIMATELY 4 IN.

BSSF50

DISCHARGE PIPE

GROUNDED OUTLET

INLET PIPE

22 IN. MIN.

CHECK

VALVE

15 IN. DIAMETER MIN.15 IN. DIAMETER MIN.

GROUNDED OUTLET

FLOAT SWITCH

ON @ APPROXIMATELY 9 IN.

OFF @ APPROXIMATELY 4 IN.

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Operating Instructions and Parts Manual

Operation - Primary Pump

ALWAYS disconnect the power source before attempting to install, service, relocate or maintain the pump. NEVER touch sump pump, pump motor, water or discharge piping when pump is connected to electrical power. NEVER handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Fatal electrical shock COULD occur.

1. A ground fault circuit interrupter

(GFCI) is required (see Figure 2).

Figure 2

Risk of electrical shock! This pump is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electrical shock. NEVER cut off the round grounding prong. Cutting the cord or plug WILL void the warranty and make the pump inoperable.

2. The primary pump is only for use

on 120 volt (single phase), 60 Hz, 15 amp service and is equipped with a 3-conductor cord and 3-prong, grounding type plug. Insert the switch cord plug directly into a 120 volt outlet.

3. BSS10, BSS20, BSS25 - Insert the

pump power cord plug directly into the back of the water sensor cord plug. BSSF50 - Plug power directly into GFCI outlet.

4. Fill sump with water. The pump will start automatically when the water has reached the preset switch levels as indicated in Figure 1, on page 2. The pump will recycle thereafter as required.

• Capacitance Switch Models will

run a minimum of 4 seconds, to a maximum of 16 before stopping. Sump pump run time will be determined by the sump pit size and water ﬂow rate into the sump pit. Under ﬂooding conditions, the sump pump will stop for 1 second, every 16 seconds, and automatically turn back on.

5. Do not operate the pump unless it is submerged in water. Dry running causes pump failure.

6. The motor is equipped with an automatic reset thermal protector.

7. While the pump is draining the pit, verify that the discharge piping is carrying the water to a point several feet away from the foundation.

8. If pump discharge line is exposed to freezing temperature, the exposed line must be pitched or angled to drain. Trapped water will freeze and damage the pump.

Operation - Back-up Pump

Always disconnect the power source before attempting to install, service, relocate or maintain the pump. Never touch sump pump, pump motor, water or discharge piping when pump is connected to electrical power. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Fatal electrical shock could occur.

Risk of electrical shock! This pump is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electrical shock. Never cut off the round grounding prong. Cutting the cord or plug will void the warranty and make the pump inoperable.

1. Test Backup Pump operation by ﬁlling the sump with water while the main pump is unplugged. If the Backup Pump operates properly, plug the charger into the GFCI protected outlet to begin charging the battery.

2. After installation, the standby pump will start when the water level rises above the depth that the primary pump should start.

3. The control box has a DC charger designed to shorten the recharging time of your battery, and to prevent overcharging. In addition, the control box has a time delay which keeps the pump from repeated, short cycles when it shuts off. This time delay feature will allow the pump to run 20-25 seconds after the switch reaches the off position.

4. The control box contains a multicolored indicator light. When AC power is present, the light will indicate the charging state, and not reﬂect actual battery voltage, particularly with a defective battery. In order for the indicator light to provide an accurate reading, steps “a” through “d” must be followed.

a. Unplug main AC pump and the

charger--a power off alert tone will sound for 30 seconds.

b. Lift and release the ﬂoat switch

to activate the standby pump.

c. When the pump stops, read the

test light:

Green: Indicates battery is

charged.

Yellow: Voltage is low,

indicating battery is partially charged.

Red: Battery is completely

discharged or defective. d. Plug in charger and main AC

pump.

When AC power is out, and when

pump has been running, the light will indicate battery status.

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BSS10, BSS20, BSS25, BSSF50

Operation - Back-up Pump (Continued)

5. A chirping sound from the control box will accompany the red light, indicating that the battery may require attention or replacement. Voltage is only an indicator of battery condition and may not reﬂect the true condition of the battery. See Maintenance for instructions on assessing battery condition.

6. A single thirty-second tone will sound when power to the system is interrupted. The unit will reset automatically when power is restored. A three-second tone will sound every time the pump starts.

Maintenance - Primary Pump

1. Let the pump cool for a minimum

of two hours before servicing because the pump contains hot oil under pressure and the motor is hot.

2. Disassembly of the motor prior to

expiration of warranty will void the warranty. If repairs are required, see troubleshooting chart.

3. Inlet should be kept clean and free

of all foreign objects and inspect annually. A clogged inlet will damage pump.

4. Pump should be checked monthly

for proper operation. CHECK PUMP BY FOLLOWING STEP 4 LISTED IN THE OPERATION SECTION (on page 4).

5. Wipe water sensor surface regularly

to prevent silt or other coatings from building up on sensor face (see Figure 3).

Working surface of sensor to be kept free of foreign material.

Maintenance - Back-up Pump

1. Once a month, check battery

condition.

2. Unplug the wall charger.

3. For batteries with top caps that

can be removed, the electrolyte level should be checked and ﬁlled to manufacturer’s speciﬁcations. The charge for each cell should be checked with a hydrometer. A speciﬁc gravity of 1.265 indicates the battery is at full charge. If the speciﬁc gravity of any of the cells varies more than .050, the battery should be replaced.

NOTE: An inexpensive hydrometer

can be purchased at an automotive parts dealer.

4. Inspect the terminals and clamps

for corrosion and tightness. Clean and tighten as required.

5. Unplug the main pump and ﬁll

sump with water until back up pump turns on. Repeat process two times to be sure pump is operating normally.

6. If pump operates normally,

plug charger into wall outlet, turn on main pump. If pump fails to operate normally, see Troubleshooting guide and correct problem. Repeat step 5.

Figure 3

6. Make sure Float Type Switches are free to move without obstruction.

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Operating Instructions and Parts Manual

Troubleshooting Chart - Primary Pump

Symptom Possible Cause(s) Corrective Action

Pump will not start or run

Pump starts and stops too often

Pump will not shut off or thermal protector turns off

Pump operates but delivers little or no water

Gurgling sound from pump at end of cycle

1. Blown fuse or tripped circuit breaker

2. Low line voltage

3. Motor

4. Obstructed impeller

5. Switch

1. Backﬂow of water from piping

2. Incoming water is draining on sensor face

1. Obstacle in piping

2. Low Line Voltage

3. Too many appliances on circuit

4. Dirty water sensor

5. Incoming water is draining on sensor face

6. Defective switch

1. Plugged impeller

2. Check valve installed backwards

3. Pump airlocked

4. Low line voltage

1. Air injested into pump

2. Time required for pumping is less than 4 seconds

1. If blown, replace with proper sized fuse or reset breaker

2. If voltage is under 108 Volts, check wiring size

3. Replace pump

4. If impeller will not turn, remove housing and remove blockage

5. Check / replace switch (Switches should be replaced every two years to maintain proper operation)

1. Install or replace check valve

2. Position pump switch away from the inlet so switch is clear from incoming water (see Figure 1, on page 2)

1. Remove pump and clean pump and piping

2. If voltage is under 108 volts, check wiring size

3. Install pump on dedicated circuit. IMPORTANT: Do not use extension cord to power pump.

4. Clean sensor face (see Figure 3, on page 5)

5. Position pump switch away from the inlet so switch is clear from incoming water (see Figure 1, on page 2)

6. Replace switch

1. Clean out impeller

2. Reverse position of check valve

3. Drill 1/8 in. hole in discharge line between pump and check valve

4. If voltage is under 108 volts, check wiring size

1. Wipe off surface of sensor (see Figure 3, on page 5)

2. Additional run time will not damage pump

Troubleshooting Chart - Back-up Pump

Symptom Possible Cause(s) Corrective Action

Pump will not run 1. Connections not secure

Motor hums but pump won’t run

Pump runs but pumps very little or no water

Pump cycles too frequently

2. Low or defective battery

3. Float switch stuck

4. Defective or blown fuse

1. Defective battery

2. Impeller is obstructed

1. Check valve missing or improperly installed

2. Obstruction in discharge pipe

3. Pump not rotated 30˚

4. Pump air locked

5. Discharge pipe length and / or height exceeds capacity of pump

6. Low or defective battery

1. Main check valve located between the discharge of the primary pump and the Back-up Sump Pump tee ﬁtting or the Back-up Sump Pump ﬂapper valve not installed or working properly

1. Check all connections

2. Check battery and replace if low or defective

3. Make sure nothing is interfering with the operation of the switch

4. Check internal fuse located inside the control box. Pull the charger from the wall outlet and remove. If the fuse is blown, replace it with a 15 amp automotive type fuse

1. Check battery and replace if low or defective

2. Unplug pump and check to see if impeller is free to turn. If impeller is locked, remove the 4 screws on the bottom of the pump to release the housing around the impeller. Remove the obstruction. Reassemble pump and reconnect

1. Check to make sure a check valve is installed and functioning between primary pump discharge and Standby Sump Pump tee ﬁtting

2. Check for obstruction and clear if necessary

3. Check that pump is rotated 30˚ in tee ﬁtting

4. The impeller housing has a small hole on its side. This hole must be open for the pump to prime. With the pump unplugged, remove the 4 screws on the bottom of the pump to release the housing around the impeller. Clean out the hole and replace cover

5. If discharge is too high, a separate line may be required with a lower discharge height

6. Check battery and replace if low or defective

1. Install check valve or repair as required

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BSS10, BSS20, BSS25, BSSF50

For Replacement Parts, call 1-888-636-6628

Please provide following information:

- Model number

- Serial number (if any)

- Part description and number as shown in parts list

Address parts correspondence to:

Blue Angel Pumps 101 Production Drive Harrison, OH 45030 U.S.A.

Figure 4 – Primary Pump, Models BSS10, BSS20, BSS25, and BSSF50

Repair Parts List

Reference Number Description Part Number Quantity

1 Capacitive Switch Water Sensor 30037-001 1 2 Float Kit 60042-001 1

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Operating Instructions and Parts Manual

For Replacement Parts, call 1-888-636-6628

Please provide following information:

- Model number

- Serial number (if any)

- Part description and number as shown in parts list

Address parts correspondence to:

Blue Angel Pumps 101 Production Drive Harrison, OH 45030 U.S.A.

Figure 5 – Back-up Pump, Models BSS10 and BSS20

Repair Parts List

Reference Number Description Part Number Quantity

1 Float switch kit 60108-001 1 2 Tee fitting 17233-002 1 3 Battery box 23217-001 1 4 Charger Kit 17220-004 1 5 Control box 30209-003 1 6 Pump Conversion Kit 17218-003 1

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BSS10, BSS20, BSS25, BSSF50

For Replacement Parts, call 1-888-636-6628

Please provide following information:

- Model number

- Serial number (if any)

- Part description and number as shown in parts list

Address parts correspondence to:

Blue Angel Pumps 101 Production Drive Harrison, OH 45030 U.S.A.

Figure 6 – Back-up Pump, Model BSS25 and BSSF50

Repair Parts List

Reference Number Description Part Number Quantity

1 Float switch kit 60108-001 1 2 Charger Kit 30221-001 1 3 Control box 30222-003 1 4 Pump 58324-001 1

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Operating Instructions and Parts Manual

Notes

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BSS10, BSS20, BSS25, BSSF50

Service Record

Date Maintenance performed Repair components required

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+ 25 hidden pages

Blue Angel Pumps BSS20 User Manual [en, es, fr]

Specifications and Main Features

Frequently Asked Questions

User Manual