Blue Angel Pumps BSP45 User Manual

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Description
The BSP45 is a battery operated back-up sump pump. It does not replace a regular pump. It is designed to provide protection in the event household electrical power fails or main pump fails.
Unpacking
Inspect this unit before it is used. Occasionally, products are damaged during shipment. If the pump or components are damaged, return the unit to the place of purchase for replacement. Failure to do so could result in serious injury or death.
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates an
imminently hazardous situation which, if not avoided, will result in death or serious injury.
Warning indicates a
potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a
potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Notice indicates
important information, that if not followed, may cause damage to equipment.
Operating Instruction and Parts Manual BSP45
353601-002 7/08
General Safety Information
CALIFORNIA PROPOSITION 65
This product or its
power cord may contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
GENERAL SAFETY
Do not use to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in a flammable and/or explosive atmosphere. Pump should only be used to pump clear water. Fatal injury and/or property damage could result.
If the basement has water or moisture on the floor, do not walk on wet area until all power is turned off. If the shutoff box is in the basement, call an electrician. Remove pump and either repair or replace. Failure to follow this warning could result in fatal electrical shock.
All wiring must be performed by a
qualified electrician.
Do not expose battery to sparks or flames as an explosion or fire could result.
Battery acid is corrosive. Avoid spilling on skin or clothing. Eye protection must be worn when handling the battery.
A check valve must be used on the
primary sump pump discharge.
A ground fault circuit interrupter is
required.
This pump must
only be used to pump clear water. This pump is not designed to handle effluent, salt water, brine, laundry discharge or any other application which may contain caustic chemicals and/or foreign materials. Pump damage may occur if used in these applications and will void warranty.
24-Volt Backup Sump Pump
© 2008 Blue Angel™ Pumps
The Professional’s Line
For parts, product & service information
visit www.blueangelpumps.com
Pump Specifications
Pump Construction
Motor housing, volute, seal plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cast Iron
Impeller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermoplastic
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Stainless Steel
Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1
/2in. NPT
Float switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Reed Style
Power supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120V, 60 Hz
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Perminent Magnet DC Motor
Normal water removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 GPM @ 5 Feet @ 26V DC
Liquid temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40°F to 120°F
Circuit requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 amps AC (min)
Pump Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 in. high x 8
3
/4in. base
Pump run time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Seconds
Battery Information
The system is designed to operate most efficiently with sealed lead acid (SLA) batteries. Deep cycle marine batteries can also be used. Sealed lead acid batteries cost slightly more, but they can last longer. Blue Angel™ offers a 40 amp hour battery BSB1240 and a 75 amp hour battery BSB1275. The oversize battery case (included) will accommodate two 12-volt SLA batteries or two 12-volt deep cycle marine batteries (up to a 27-frame size). Retain blue foam pad to support Blue Angel™ sealed lead-acid batteries. Use new, identical batteries (from the same manufacturer and of the same capacity). When batteries wear out replace them as a set. Chart 1 illustrates the expected performance with various battery combinations. Do not use batteries rated below 40 amp hours. Be certain that the area around the batteries is well ventilated. Before servicing the batteries, blow away gasses by waving a piece of cardboard near the batteries.
Dangerous
hydrogen gas can be released from batteries while charging. Sparks can ignite the gas in an enclosed space. Wear safety goggles when connecting batteries. Battery connections should be made in a well­ventilated area.
Working in the
vicinity of lead acid batteries can be dangerous. Before making connections or servicing the batteries, read and follow instructions in all applicable instruction manuals. To reduce the risk of battery explosion, follow the instructions in this manual and those published by the battery manufacturer, as well as those of any other equipment used in the surrounding area.
An assistant should be present or close enough to come to your aid in the event of an emergency. Have a reliable source of fresh water and soap nearby in case battery acid contacts clothing, skin or eyes.
Wear eye and clothing protection when working around lead acid batteries.
Avoid touching your eyes when working around lead acid batteries.
If battery acid
contacts your eye(s), flush with cold running water for 10 minutes and seek immediate medical attention. If acid contacts your skin or clothing, wash immediately with soap and water.
Never smoke or
allow a spark or flame in the vicinity of the battery.
Avoid dropping
metal tools on the battery posts because they may spark or short-circuit the system or battery, causing an explosion.
PS/BC Features
POWER CIRCUITS:
• Power Supply/Battery Charger (PS/BC)
monitors power availability and automatically switches to battery operation during power outage.
• Charger will run pump motor or charge
batteries when plugged into AC power
• Automatically charges the batteries
• Operates on 120 VAC and 24 VDC
(Using 2 batteries)
• The PS/BC can be left connected to
the batteries indefinitely
• The PS/BC is designed for the Blue
Angel™ pump only, DO NOT Use For Any Other Purpose
2
Operating Instructions and Parts Manual
SYSTEM WILL ALARM IF:
• You will hear a beeping alarm if pump motor is running
• You will hear a continuous alarm if the pump fuse on front panel is blown
• You will hear a continuous alarm if the battery voltage drops below 21.6 NOTE: The alarm must be on for the mute function to activate.
LIGHTS:
• Green Light indicates AC power is available
• Yellow Light indicates battery is connected correctly
• Red Light is on when battery voltage is low or if the pump motor fuse on the front panel is blown
PUMP:
• The pump will turn on when the float switch rises. The pump motor will keep running for 15 seconds after the float drops
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12V
Battery
12V
Battery
(Black) Negative Battery Cable
Figure 1 - Battery connection: two 12-volt batteries equals a 24-volt battery
PS/BC
(Red) Positive Battery Cable
Amp Hours Total Gallons Per Battery Pumped*
40.0 11,000
80.0 22,000
120.0 33,000
* Assumes the sump pump is lifting water 10’
CHART 1 - STANDBY POWER
PUMPING CAPACITY
Jumper Wire
B
A
3
Pump Installation
Installation of this
unit may take several hours. Before disabling your main pump, have ready an appropriate means of evacuating the sump.
1. Turn power to main pump off.
2. Pump must be installed using 1
1
/4”
or 1
1
/2” rigid PVC piping.
Pump Installation
The BSP45 can be installed as a back up system with a separate dedicated discharge line (Method 1), or tied into an existing sump pump line (Method 2).
Unplug the existing
AC pump. Failure to follow this warning could result in fatal electrical shock.
1. Verify that the existing AC pump is
in good working order. If the AC pump is questionable, it is typically recommended that the unit be replaced with a 1/3 or 1/2 HP pump.
2. Remove any silt or accumulated
debris from the sump pit and surrounding area.
Method 1 (Preferred)
1. Locate the BSP45 on a solid, level
surface in the sump pit. Do not place the pump on a loose or sandy surface. Small stones or sand may damage the pump resulting in potential pump failure.
2. This pump has a 1
1
/2” NPT discharge.
If a 1
1
/4” discharge pipe is desired, an adapter (not included) will be necessary. Smaller diameter piping will reduce pump flow, rate and performance.
3. Cut a 4’ section of 1
1
/4" or 11/2" diameter rigid PVC pipe. Cement 1
1
/4" pipe to a threaded fitting.
Cement 1
1
/4" pipe into pipe
coupling. Attach 1
1
/4" pipe section
to the BSP45 discharge adapter.
4. Screw on to pump discharge.
Be careful not to
strip or cross thread plastic fittings or check valves. Flex hose is not recommended. Rigid PVC or metal pipe is required for a permanent installation.
BSP45
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Figure 2 - Method 1
Floor
Joist
Ridgid
PVC
Pipe
1
1
/4” or
1
1
/2”
PVC Pipe
BSP45 Pump
Existing Pump
Check Valve
(See Step 6)
Slope
Pipe
Down
PS/BC
5. Place the pump with the 4’ section of PVC pipe on a solid, level surface in the sump pit on an elevated surface.
6. Attach a rubber check valve (sold separately) to the top of the discharge pipe. This will allow the pump or check valve to be removed easily for servicing.
7. Check valve is required for effective operation of system.
NOTE: Check valves can be placed directly in the pump discharge if desired. However, for ease of disassembly, it is recommended that check valves be placed above the sump as shown in Figure 2.
The remainder of the discharge pipe installation will vary depending on individual circumstances. Using sound plumbing practices, route the discharge pipe to an exterior wall by the shortest path. Keep turns to a minimum because they reduce flow output of the pump. The pipe that exits the building structure should be
sloped downward so that water will not freeze in the pipe.
When installing the separate discharge pipe, drill through the outside wall with appropriate drilling equipment. Seal the hole to prevent water from entering.
Method 2
If a separate, dedicated discharge is not possible as in Method 1, the BSP45 pump can be tied in to the AC­operated pump’s discharge pipe by installing a “Y” connector. Two check valves will be required.
1. Locate the BSP45 on a solid, level surface in the sump pit. Do not place the pump on a loose or sandy surface. Small stones or sand may damage the pump resulting in potential pump failure.
2. This pump has a 1
1
/2” NPT discharge.
If a 1
1
/4” discharge pipe is desired, an adapter (not included) will be necessary. Smaller diameter piping will reduce pump flow, rate and performance.
Batteries
Battery
Box
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