Blue Angel Pumps BCST50 User Manual [en, es, fr]

Operating Instructions and Parts Manual BCAP, BCSC, BCSM, BCST, BSPM, BSPT Series
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
The Professional’s Line
Submersible Sump Pump
Description
This submersible pump is designed for home sump applications. The unit is equipped with a 3-prong grounding type power cord. Motor is oil fi lled and sealed for cooler running and designed to operate under water. This pump is not suitable for aquatic life.
The BCAP and BCSC Series are provided with a solid-state electronic water level control. When water is detected, the pump will start automatically.
Unpacking
Inspect this unit before it is used.
General Safety Information
CALIFORNIA PROPOSITION 65
This product or
contain chemicals, including lead, known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
GENERAL SAFETY
Do not
pump fl ammable or explosive fl uids such as gasoline, fuel oil, kerosene, etc. Do not use in a fl ammable and/or explosive atmosphere. Pump should only be used to pump clear water. Personal injury and/or property damage could result.
Occasionally, products are damaged during shipment. If the pump or components are damaged, return the unit to the place of purchase for replacement. Failure to do so could result in serious injury or death.
READ & FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols:
Danger indicates an
imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates a
potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates a
potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates
important information, that if not followed, may cause damage to equipment.
Specifications
Power supply requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120V, 60 Hz
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Single phase, oil filled
Horsepower/Amp
1/3 HP/9.5 A . . . . . . . . . . . . . . . . . . . (BCAP33, BSPM33, BSPT33, BSPT33-2, BCSM33,
1/2 HP/10 A . . . . . . . (BCAP50, BSPT50, BCST50, SSBCST50, SSBCSC50, SSBCST50-2)
1 HP/9.8 A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SSBCSC100
Liquid temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40°F to 120°F
Circuit requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 amps (min)
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1/2 in. high x 9-3/4 in. base
BCST/BSPT BCAP/BCSC BCSM/BSPM Cut-in level (factory set) 13 in. 8 in. N/A Cut-out level (factory set) 7 in. Aprox. 3 in. N/A
Construction
Motor housing . . . . . . . . . . . . . . . . . .Cold rolled steel; Stainless steel (SSBCS Series)
Volute . . . . . . . . . . . . . . . . . . . . . . . . . . Thermoplastic (BSP); Cast iron (BCS & BCAP)
Impeller . . . . . . . . . . . . . . . . .Glass reinforced thermoplastic; Cast Iron (BCSC Series)
Shaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Carbon Steel
Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Buna N
Discharge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1/2 in. NPT
Motor cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glass reinforced thermoplastic
NOTE: Information that requires special attention.
its power cord may
use to
BCST33, SSBCSM33, SSBCSC33, SSBCST33, SSBCST33-2)
This pump is not
designed to handle salt water, brine, laundry discharge, water softener, sewage, gray water or any other application which may contain caustic chemicals and/or foreign materials. Pump damage could occur if used in these applications and will void warranty.
All wiring must be
performed by a qualifi ed electrician.
If the
basement has water or moisture on the fl oor, do not walk on wet area until all power is turned off. If the shutoff box is in the basement, call an electrician. Remove pump and either repair or replace. Failure to follow this warning could result in fatal electrical shock.
A backup system
should be used. Call
1-888-636-6628 for backup model number.
REMINDER: Keep your dated proof of purchase for warranty purposes!
For parts, product & service information
visit www.blueangelpumps.com
352404-002 1/10© 2010 Blue Angel™ Pumps
Operating Instructions and Parts Manual
BCAP, BCSC, BCSM, BCST, BSPM, BSPT Series
Installation
1. Install pump in a sump pit with minimum size as shown in Figure 1. Construct sump pit of tile, concrete, steel or plastic.
Check Valve
Inlet Pipe
Figure 1
Grounded Outlet
24 in.
Min.
Inlet
Screen
14 in. Dia.Min.
2. The unit should be located and rest on a solid, level foundation. Do not place pump directly on clay, earth, gravel or sandy surface. These surfaces contain small stones, gravel, sand, etc. that may clog or damage the pump and cause pump failure.
Flood risk. If
hose is used, make sure pump is secured in sump pit to prevent movement. Failure to secure pump could allow pump movement and switch interference and prevent pump from starting or stopping.
exible discharge
3. A check valve is required in the discharge line to prevent back-flow when the pump shuts off. It is best to install the check-valve directly to the pump discharge. Thread a check valve into the pump discharge.
4. Connect 1-1/4 in. or 1-1/2 in. rigid pipe to rubber boot on check valve. (Reverse boot for 1-1/2 in. diameter pipe.) Tighten hose clamps.
Support pump
assembling and after installation. Failure to do so could cause piping to break, pump to fail, etc. which could result in property damage and/or personal injury.
and piping when
5. Protect electrical cord from sharp objects, hot surfaces, oil and chemicals. Avoid kinking the cord and replace damaged cords immediately.
Make sure there is
the fl oat switch to move freely during operation (see Figure 2).
adequate room for
6. A sump pit cover must be installed to prevent debris from clogging or damaging the pump.
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Place pump where the fl oat will not be obstructed
A freely moving fl oat ensures that the pump will perform properly.
NOTICE: An obstructed fl oat will cause the pump to fail.
Figure 2: BCST and BSPT series
7. Position pump switch AWAY from the inlet so switch is clear from incoming water (See Figure 3).
INCOMING
WATER
INLET PIPE
CHECK VALVE
Figure 3 - BCAP and BCSC Series
Operation
Always
the power source before attempting to install, service, relocate or maintain the pump. Never touch sump pump, pump motor, water or discharge piping when pump is connected to electrical power. Never handle a pump or pump motor with wet hands or when standing on wet or damp surface or in water. Fatal electrical shock could occur.
1. A ground fault circuit interrupter (GFCI) is required (See Figure 3).
Risk of electrical
is supplied with a grounding conductor and grounding type attachment plug. Use a grounded receptacle to reduce the risk of fatal electrical shock.
Never cut off the round grounding prong. Cutting the cord or plug will void the warranty and make the pump inoperable.
2. This pump is only for use on 120 Volt (single-phase), 60 Hz, 15 amp service and
DISCHARGE PIPE
GFCI PROTECTED
OUTLET
@
ON
8”
SWITCH
OFF @ APPROX. 3”
disconnect
shock! This pump
is equipped with a 3-conductor cord and 3-prong, grounding type plug. BSPM and BCSM pumps must be connected to a control system for automatic operation. For all other models, insert the switch cord plug directly into a GFCI protected 120 volt outlet.
DO NOT USE AN EXTENSION CORD
Figure 4
Power
Cord
Grounding
Blade
Switch
Cord
Grounded
Outlet
RESET
TEST
3. Insert the pump power cord plug directly into the back of the switch cord plug, (See Figures 4 and 5).
4. Fill sump with water. The pump will start automatically when the water has filled the sump to a depth of approximately 13 in. (8 in. for BCAP and BCSC Series). The pump will stop when the water depth is approximately 7 in. (approximately 3 in. for BCAP and BCSC Series). The pump will recycle thereafter as required.
Do not operate the
is submerged in water. Dry running causes pump failure.
pump unless it
5. While the pump is draining the pit, verify that the discharge piping is carrying the water to a point several feet away from the foundation.
6. If pump discharge line is exposed to freezing temperature, the exposed line must be pitched to drain. Trapped water will freeze and damage the pump.
NOTE: The motor is equipped with an automatic reset thermal protector.
(BCAP and BCSC Series only)
Solid-state water sensor modes of operation:
• Sump pump will turn on when water is about 1.5 in. from the top of the switch.
RESET
TEST
Keep sensor face free of foreign material
Figure 5 - Solid state water sensor
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Operating Instructions and Parts Manual
BCAP, BCSC, BCSM, BCST, BSPM, BSPT Series
Operation (continued)
• Sump pump will run a minimum of 4 seconds, to a maximum of 16 before stopping.
• Sump pump run time will be determined by the sump pit size and water flow rate into the sump pit.
• Under flooding conditions, the sump pump will stop for 1 second, every 16 seconds, and automatically turn back on, until water level reaches off position of the switch.
tag in the open (off) position to prevent unexpected power application. Failure to do so could result in fatal electrical shock. Only qualifi ed electricians should repair this unit. Improper repair could result in fatal electrical shock.
1. Let the pump cool for a minimum of two hours before servicing because the pump contains hot oil under pressure and the motor is hot.
2. Disassembly of the motor prior to expiration of warranty will void the warranty. If repairs are required, see troubleshooting chart.
Maintenance
Always
disconnect the electrical supply before attempting to install, service, relocate or perform any maintenance. If the power source is out of sight, lock and
3. Inlet should be kept clean and free of all foreign objects and inspected annually. A clogged inlet will damage pump.
4. Pump should be checked monthly for proper operation.
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Pump will not start or run
Pump starts and stops too often
Pump will not shut off or thermal protector turns off
Pump operates but delivers little or no water
Gurgling sound from pump at end of cycle
1. Blown fuse, tripped breaker
2. Low line voltage
3. Defective motor
4. Defective float switch
5. Impeller bound
6. Float obstructed
7. GFCI tripped
1. Back-flow of water from piping
2. Faulty float switch
3. Incoming water is draining on sensor face
4. Dirty Solid-State Water Sensor
1. Incoming water is draining on sensor face
2. Obstacle in piping
3. Defective float switch
4. Dirty Solid-State Water Sensor
5. Float obstructed
1. Low line voltage
2. Clogged inlet
3. Plugged impeller
4. Obstacle in piping
5. Check valve installed backwards
1. Air ingested into pump
2. Time required for pumping is less than 4 seconds
1. If blown, replace with proper sized fuse or reset breaker.
2. If voltage is under 108 volts, check wiring size.
DO NOT USE AN EXTENSION CORD
3. Replace pump
4. Replace float switch
5. If impeller will not turn, remove housing and remove blockage
6. Make sure float moves freely up and down float rod
7. Reset GFCI circuit. If GFCI continues to trip, replace the pump.
1. Install or replace check valve
2. Replace float switch
3. Position pump switch away from the inlet so switch is
clear from incoming water (see Figure 3)
4. Clean sensor face (see Figure 5)
1. Position pump switch away from the inlet so switch is
clear from incoming water (see Figure 3)
2. Remove pump and clean pump, check valve and piping
3. Replace float switch
4. Clean sensor face (see Figure 5)
5. Make sure float moves freely up and down
1. If voltage is under 108 volts, check wiring size
DO NOT USE AN EXTENSION CORD
2. Clean inlet screen
3. Clean out impeller
4. Remove pump and clean pump, check valve and piping.
5. Reverse position of check valve
1. Wipe off surface of sensor (see Figure 5)
2. Additional run time will not damage pump
(BCAP and BCSC Series only)
Pump can be checked for proper operation by briefly removing pump power cord from the back of the Solid-State Water Sensor plug and inserting directly into the grounded outlet. In this condition, the pump will run continuously. Once pump operation is verified, replace pump power cord into the back of the Solid-State Water Sensor plug (see Figure 5).
Wipe water sensor surface regularly to prevent silt or other coatings from building up on sensor face (see Figure 5).
This pump contains
dielectric oil for cooling. This oil can be harmful to the environment. Check the state environmental laws before disposing this oil.
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Operating Instructions and Parts Manual
BCAP, BCSC, BCSM, BCST, BSPM, BSPT Series
For Replacement Parts or Technical Assistance, Call 1-888-636-6628
Please provide following information:
- Model number
- Serial number (if any)
- Part description and number as shown in parts list
1
7
3
Address any correspondence to:
Blue Angel Pumps™ 101 Production Drive Harrison, OH 45030 U.S.A.
2
4
5
3
6
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Operating Instructions and Parts Manual
BCAP, BCSC, BCSM, BCST, BSPM, BSPT Series
Replacement Parts List
Ref. No. Description
1 Float Kit 60022-001 56835-002 60022-001 1 2 Top Cover Kit 60030-001 60142-001 60142-001 60030-001 60142-001 60030-001 1 3 Motor Kit 60132-001 60132-001 60132-001 60132-001 60132-001 60132-001 1 4 Impeller Plate 15958 15958 15958 15958 15958 15958 1 5 Impeller 60000-001 60000-001 60000-001 60000-001 60000-001 60000-001 1 6 Volute 60007-001 60007-001 60007-001 60039-001 60039-001 60039-001 1 7 Capacitive Water Sensor 30037-001 1
Part Number for Models:
QtyBSPT33 BSPT33-2 BSPM33 BCST33 BCSM33 BCAP33
Ref. No. Description
1 Float Kit 60022-001 60022-001 60022-001 56835-002 1 2 Top Cover Kit 60030-001 60030-001 60030-001 60030-001 60142-001 60030-001 1 3 Motor Kit 60134-001 60134-001 60134-001 60135-001 60135-001 60135-001 1 4 Impeller Plate 15958 15958 15958 15958 15958 15958 1 5 Impeller 60001-001 60001-001 60001-001 60001-001 60001-001 60091-001 1 6 Volute 60007-001 60039-001 60039-001 60039-001 60039-001 60039-001 1 7 Capacitive Water Sensor 30037-001 30037-001 1
Ref. No. Description
1 Float Kit 60022-001 56835-002 1 2 Top Cover Kit 60030-001 60142-001 60142-001 60030-001 60030-001 1 3 Motor Kit 60133-001 60133-001 60133-001 60133-001 60136-001 1 4 Impeller Plate 15958 15958 15958 15958 15958 1 5 Impeller 60000-001 60000-001 60000-001 60091-001 60144-001 1 6 Volute 60007-001 60039-001 60039-001 60039-001 60039-001 1 7 Capacitive Water Sensor 30037-001 30037-001 1
Part Number for Models:
QtyBSPT50 BCST50 BCAP50 SSBCST50 SSBCST50-2 SSBCSC50
Part Number for Models:
QtySSBCST33 SSBCST33-2 SSBCSM33 SSBCSC33 SSBCSC100
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Operating Instructions and Parts Manual
BCAP, BCSC, BCSM, BCST, BSPM, BSPT Series
Limited Warranty
Models BSPM33, BSPT33, BSPT33-2 and BSPT50: For one (1) year from the date of purchase, Blue Angel will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Blue Angel to be defective in materials or workmanship.
Models BCAP33, BCAP50, BCSM33, BCST33 and BCST50: For three (3) years from the date of purchase, Blue Angel will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Blue Angel to be defective in materials or workmanship.
Models SSBCSM33, SSBCST33, SSBCST33-2, SSBCST50, SSBCST50- 2, SSBCSC33, SSBCSC50 and SSBCSC100: For five (5) years from the date of purchase, Blue Angel will repair or replace, at its option, for the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination by Blue Angel to be defective in materials or workmanship.
Please call Blue Angel (1-888-636-6628) for instructions or see your dealer. Be pre pared to provide the model and serial number when exercising this warranty. All trans por ta tion charges on Products or parts submitted for repair or replacement must be paid by purchaser.
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse, neglect, improper installation, improper main te nance, or failure to operate in accordance with Wayne’s written instructions.
THERE IS NO OTHER EXPRESS WARRANTY. IM PLIED WARRANTIES, IN CLUD ING THOSE OF MER CHANT ABIL I TY AND FITNESS FOR A PARTICULAR PUR POSE, ARE LIMITED TO ONE (1) YEAR (MODELS BSPM33, BSPT33, BSPT33-2, BSPT50), THREE (3) YEARS (MODELS BCAP33, BCAP50, BCSM33, BCST33, BCST50), AND FIVE (5) YEARS (MODELS SSBCSM33, SSBCST33, SSBCST33-2, SSBCST50, SSBCST50-2, SSBCSC33, SSBCSC50, SSBCSC100) FROM THE DATE OF PUR CHASE. THIS IS THE EXCLUSIVE REM E DY AND ANY LIABILITY FOR ANY AND ALL IN DI RECT OR CON SE QUEN TIAL DAM AG ES OR EX PENS ES WHATSOEVER IS EXCLUDED.
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or limitations of incidental or consequential damages, so the above lim i ta tions might not apply to you. This limited war ran ty gives you specific legal rights, and you may also have other legal rights which vary from state to state.
In no event, whether as a result of breach of contract warranty, tort (in clud ing negligence) or otherwise, shall Blue Angel or its suppliers be liable for any special, consequential, incidental or penal damages including, but not limited to loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated equip ment, cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or claims of buyer’s cus tom ers for such damages.
You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim, you MUST send a copy of the purchase receipt along with the material or correspondence. Please call Blue Angel (1-888-636-6628) for return authorization and instructions.
DO NOT MAIL THIS FORM TO BLUE ANGEL. Use this form only to maintain your records.
MODEL NO._______________ SERIAL NO.__________________________ INSTALLATION DATE_____________
ATTACH YOUR RECEIPT HERE
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