Blue Angel Pumps BALE311A User Manual

REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Description
The float switch is a wide angle differential switch that rises with the liquid level and turns the pump on. As the liquid level decreases, the float lowers and turns the pump off. This pump is intended for use in domestic sump or effluent lift stations. It is suitable for pumping effluent, wastewater, ground water and other non-explosive, non-corrosive liquids with up to 3/4” solids.
Effluent
pumps will not pump raw sewage or any substance exceeding 3/4” size.
Operating Instructions and Parts Manual BALE Series
332600-002 3/08
Safety Guidelines
This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger
indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning
indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
C
aution
indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice
indicates important information, that if not followed, MAY cause damage to equipment.
CALIFORNIA PROPOSITION 65
This
product or its power cord contains lead, a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
General Safety Information
1. Know the pump application,
limitations, and potential hazards.
Do not use to pump flammable or explosive fluids such as gasoline, fuel oil, kerosene, etc. Do not use in flammable and/or explosive atmospheres. Use pump only with liquids compatible with pump component materials. Failure to follow this warning can result in personal injury and/or property damage.
2. Make certain that the power source
conforms to the requirements of this effluent pump.
Disconnect power before servicing. If the power disconnect is out of sight, lock in the open position and tag it to prevent unexpected application of power. Failure to do so could result in fatal electrical shock!
3. Release all pressure within the
system before servicing any component.
4. Drain all liquids from the system
before servicing.
5. Secure the discharge line before
starting the pump. An unsecured discharge line will whip, possibly causing personal injury and/or property damage.
6. Check hoses for weak and worn
condition before each use, making certain that all connections are secure.
© 2008 Blue Angel™ Pumps
The Professional’s Line
Specifications
Power supply requirements ..................115V, 60 hz (BALE311A)
................................................................115V, 60 hz (BALE411A)
................................................................115V, 60 hz (BALE511A)
................................................................230V, 60 hz (BALE521A)
................................................................230V, 60 hz (BALE621)
Motor duty.............................................Intermittent
Motor .....................................................1 Phase, 3450 RPM
Horsepower ..........................................3/10 HP 6.0 amps (BALE311A)
............4/10 HP 6.8 amps (BALE411A)
................................................................1/2 HP 10.5 amps (BALE511A)
................................................................1/2 HP 5.3 amps (BALE521A)
................................................................1
1
/2HP 16.0 amps (BALE621)
Liquid temperature range ....................40°F to 140°F
Discharge ...............................................1
1
/2inch NPT
Switch.....................................................90
o
wide angle mechanical tether switch
............(No switch on BALE621)
Power cord.............................................14 gauge 3 conductor w/plug
Length of Cord ......................................20 feet
Effluent Pump
For parts, product & service information
visit www.blueangelpumps.com
See Warranty on page 3 for important information about commercial use of this product.
Where a 2-prong wall receptacle is encountered, it must be replaced with a properly grounded 3-prong recepta­cle installed in accordance with the NEC and local codes and ordinances.
11. All wiring should be performed by a qualified electrician.
12. It is strongly recommended that this unit is plugged into a Ground Fault Circuit Interrupter (GFCI). Consult a local electrician for installation and availability.
The
pump motor is equipped with automatic resetting thermal protector and may restart unexpectedly. Protector tripping is an indication of motor overloading as a result of operating the pump at low heads (low discharge restriction), excessively high or low voltage, inadequate wiring, incorrect motor conditions, or a defective motor or pump.
13. This pump is designed to transfer
water in cycles. Using this pump in a continuous duty application by ma­nipulating the switch to stay on, will affect the performance and the life of the product.
14. Protect electrical cord from sharp
objects, hot surfaces, oil, and chemicals. Avoid kinking the cord. Replace or repair damaged or worn cords immediately. Use wire of adequate size to minimize voltage drop at the motor.
15. Do not handle a pump or pump
motor with wet hands or when standing on a wet or damp surface, or in water.
16. Do not hang this product by the
carry handle. Effluent pumps should be set firmly on their legs and supported by rigid piping. This eliminates twisting and damage during pump operation.
17. Do not use an extension cord.
Do not walk on wet area until all power has been turned off. If the shut-off box is in basement, call the electric company to shut-off service to the house, or call the local fire department for instructions. Remove pump and repair or replace. Failure to follow this warning can result in fatal electrical shock.
General Safety Information (Cont.)
7. Periodically inspect the pump and system components. Perform routine maintenance as required (See Maintenance Section).
8. Personal Safety: a. Wear safety glasses at all times
when working with pumps.
b. Keep work area clean,
uncluttered and properly lighted; replace all unused tools and equipment.
c. Keep visitors a safe distance from
the work area. Make workshop child-proof with padlocks, master switches, and by removing starter keys.
9. When wiring an electrically driven pump such as this, follow all electrical and safety codes, as well as the most recent National Electrical Code (NEC) and the Occupational Safety and Health Act (OSHA).
Risk of electric shock! Never connect the green (or green and yellow) wire to a live terminal!
10. The BALE311A, BALE411A, and BALE511A are only for use on 120 volt, single phase service. BALE521A and BALE621 are only for use on 230 volt, single phase service. Both models are equipped with an approved 3-conductor cord and 3-prong, grounding-type plug as shown in Figure 1.
To reduce the risk of electric shock, the motor must be securely and adequately grounded. This can be accomplished by the following:
a. Inserting plug directly into a
properly installed and grounded 3-prong, grounding-type receptacle (as shown in Figure 1).
b. Consult a local electrician for
professional, permanent installation.
2
Operating Instructions and Parts Manual
Installation
In any installation where property damage and/or personal injury might result from an inoperative or leaking pump due to power outages, discharge line blockage or any other reason, use a backup system(s).
1. Thread the discharge pipe or pipe
nipple into the discharge connection. Schedule 40 or 80 rigid PVC pipe is recommended.
2. Mount the check valve.
3. Drill a 1/16" hole between the
discharge of the pump and the check valve. The hole prevents air locking of the pump at the initial start-up and if it should lose prime.
4. A gate valve should be installed in
the system after the check valve. This gate valve should be a full port valve which will pass 3/4” solids or as required by state and local codes. This gate valve permits removal of the pump and/or check valve for servicing.
5. A union should be installed
between the check valve and the pump so the pump can be removed with least disturbance of the piping.
6. The pump has a detachable tether
switch with a piggyback plug (tether switch not included on BALE621).
TEST
RESET
Grounding Blade
Figure 1
www.blueangelpumps.com
Check valve 45
o
Vent
Inlet
Gasket
1/2” Min.
Clearance
Basin
Figure 2 - Prefabricated Basins
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