Blue Angel Pumps BAHGP2-2021E1 User Manual

8

2HP Grinder Pumps

Operating Instructions

Limited Warranty

For one (1) year from date of purchase, Blue Angel Pumps will repair or replace, at its option, for the original
purchaser any part or parts of its Sump Pumps or Water Pumps (”Product“) found upon examination by Blue
Angel Pumps to be defective in materials or workmanship. Please call Blue Angel Pumps (1-888-636-6628) for
instructions or see your dealer. Be prepared to provide the model number when exercising this warranty. All
transportation charges on Products or parts submitted for repair or replacement must be paid by purchaser.

This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse,
neglect, improper installation, improper maintenance, or failure to operate in accordance with Blue Angel
Pumps’ written instructions.

THERE IS NO OTHER EXPRESS WARRANTY. IM PLIED WARRANTIES, IN CLUD ING THOSE OF MER CHANT­ABIL I TY AND FITNESS FOR A PARTICULAR PUR POSE, ARE LIMITED TO ONE YEAR FROM THE DATE OF
PUR CHASE. THIS IS THE EXCLUSIVE REM E DY AND ANY LIABILITY FOR ANY AND ALL IN DI RECT OR CON SE­QUEN TIAL DAM AG ES OR EX PENS ES WHATSOEVER IS EXCLUDED.

Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or
limitations of incidental or consequential damages, so the above lim i ta tions might not apply to you. This limited
war ran ty gives you specific legal rights, and you may also have other legal rights which vary from state to state.

In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall
Blue Angel Pumps or its suppliers be liable for any special, consequential, incidental or penal damages including,
but not limited to loss of profit or revenues, loss of use of the products or any associated equipment, damage
to associated equipment, cost of capital, cost of substitute products, facilities, services or replacement power,
downtime costs, or claims of buyer’s customers for such damages.

You MUST retain your purchase receipt along with this form. In the event you need to exercise a warranty claim,
you MUST send a COPY of the purchase receipt along with the material or correspondence. Please call Blue
Angel Pumps (1-888-636-6628) for return authorization and instructions.

DO NOT MAIL THIS FORM TO BLUE ANGEL PUMPS. Use this form only to maintain your records.

MODEL NO.: _______________________________ SERIAL NO.: _______________________________

INSTALLATION DATE: _______________________________

ATTACH YOUR RECEIPT HERE

www.blueangelpumps.com

2 HP Grinder Pump

332301-002 11/07

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or fi le it for safekeeping.

Figure 1

Description

The 2 HP Grinder is a submersible
wastewater pump designed specifi cally
for pumping domestic sewage. One
pump can handle the sewage for a
maximum of 2 homes. These pumps are
not to be used for pumping commercial
or industrial sewage from factories,
schools, motels, apartments, etc. This

pump is not for use in hazardous
locations!

UNPACKING AND INSPECTION

Inspect this unit before it is used.
Occasionally, products are damaged
during shipment. If the pump or
components are damaged, return
the unit to the place of purchase for
replacement. Failure to do so could
result in serious injury or death.

Safety Guidelines

This manual contains information that is
very important to know and understand.
This information is provided for SAFETY
and to PREVENT EQUIPMENT PROBLEMS.
To help recognize this information,
observe the following symbols.

Danger

indicates
an imminently hazardous situation
which, if not avoided, will result in death
or serious injury.

Warning

indicates
a potentially hazardous situation which,
if not avoided, could result in death or
serious injury.

Caution

indicates
a potentially hazardous situation which,
if not avoided, may result in minor or
moderate injury.

Notice

indicates
important information, that if not
followed, may cause damage to
equipment.

NOTE: Information that requires special
attention.

General Safety
Information

CALIFORNIA PROPOSITION 65

This

product
or its power cord may contain chemicals
known to the State of California to
cause cancer and birth defects or other
reproductive harm. Wash hands after
handling.

1. Know the pump application,

limitations and potential hazards.

Do not

use to
pump fl ammable or explosive fl uids
such as gasoline, fuel oil, kerosene,
etc. Do not use in fl ammable and/or
explosive atmospheres. Use to pump
only with liquids compatible with pump
components materials. Failure to follow
this warning can result in personal injury
and/or property damage.

2. Only qualifi ed personnel should

install, operate and repair this
pump.

3. Make certain that the power source

conforms to the requirement of the
equipment.

Disconnect

power
before servicing. If the power disconnect
is out of sight, lock in the open position
and tag it to prevent unexpected
application of power. Failure to do so
could result in fatal electrical shock!

4. Release all pressure within the

system before servicing any
component.

Operating Instructions 2HP Grinder Pumps

5. Drain all liquids from the system
before servicing.

This pump

contains
dielectric motor oil for motor heat
transfer. Care should be taken when
disposing of this oil. Do not use this
pump in ponds or fountains because the
motor oil can be harmful to aquatic life.

6. Check your local codes before

installing. You must comply with
local rules.

7. Vent any sewage or septic tank

according to local codes.

8. Always keep the shut-off valve

completely open when the
system is in operation (unless
advised otherwise by the proper
authorities). Before removing the
pump form the basin, be sure
to close the shut-off valve. (This
prevents backfl ow from the pressure
sewer.)

9. Keep the control panel locked or

confi ned to prevent unauthorized
access to it.

Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or property
damage! Retain instructions for future reference.

© 2007 Blue Angel™ Pumps For parts, product & service information

visit www.blueangelpumps.com

2

Operating Instructions

2HP Grinder Pumps

10. Secure the discharge line before
starting the pump. An unsecured
discharge line will whip, possibly
causing personal injury and/or
property damage.

11. Periodically inspect the pump
and system components. Perform
maintenance as required. If the
pump is idle for long periods
of time, add water to the basin
occasionally to start the pump.

12. Provide a means of pressure relief
for pumps whose discharge line can
be shutoff or obstructed.

13. Do not install the pump in any
location classifi ed as hazardous by
National Electric Code, ANSI/NFPA
70-1984.

14. Secure the pump in its operating
position so it cannot tip over, fall or
slide. Install this pump in the vertical
position only.

15. Make sure lifting handles are
securely fastened each time before
lifting. Do not operate pump
without safety devices in place.
Always replace safety devices that
have been removed during service
or repair. DO NOT LIFT PUMP BY
POWER CORD.

16. Do not run the pump dry. Dry
running can overheat the pump and
will void the warranty.

17. Personal Safety:

a. Wear safety glasses at all times

when working with pumps.
This pump is designed to
handle materials that could
cause illness or disease through
direct exposure. Wear and
use protective clothing when
working on the pump or piping.

b. Do not wear loose clothing that

may become entangled in the
impeller or other moving parts.

c. Keep clear of suction and

discharge openings. DO NOT
insert fi ngers in the pump with
power connected.

d. Keep work are clean,

uncluttered and properly
lighted: replace all unused tools
and equipment.

e. Keep visitors a safe distance

from the work area. Make
workshop childproof with
padlocks, master switches, and
by removing starter keys.

18. A qualifi ed electrician should
perform all wiring of this pump.
When wiring an electrically driven
pump such as this, follow all
electrical and safety codes, as well
as the most recent National Electric
Code (NEC) and the Occupational
Safety and Health Act (OSHA).

Risk of

Electric
Shock! Never connect the green (or
green and yellow) wire to a live
terminal!

This unit

is not
designed for application involving salt
water or brine. Use with salt water or
brine will void warranty.

Installation

This pump may be installed on a guide­rail lift-out system for ease of inspection
and service. Guide-rails allow removal
of the pump without disturbing the
piping and eliminates the need to enter
the basin. If installed with a guide-rail
system, place the pump opposite the
infl uent opening to prevent stagnant
areas where solids can settle.

Install the pump on a hard, level surface.
Never place the pump directly on earth,
clay or gravel surfaces. The basin must be
at least 18” in diameter and 30” deep.

The discharge pipe must not be smaller
than the pump discharge.

The motor is provided with a thermal
overload switch (Single Phase Pump
Motors Only). If the motor overloads
or overheats for any reason, the switch
opens, stopping the motor. As soon as
the motor cools to normal temperature,
the switch automatically closes and
restarts the motor. On 3-Phase pumps,

the installer must provide the
Motor Protection. In accordance
with the National Electric Code, all
3-phase pumps must be installed
with magnetic starters having 3
leg overload protection. For duplex
installations, both pump motors must
have separate overload protection.

Hazardous

voltage.
Can shock, burn, start a fi re or kill. When
installing, operating or servicing this
pump, follow electrical safety instructions
below. Only trained service personnel
should install or service this pump.

1. Do not splice the power cord.

2. Do not handle or service this pump

while it is connected to the power
supply.

3. Do not operate the pump unless it

is properly grounded. Connect the
pump according to all applicable
codes.

4. Incorrect voltage can cause a fi re

or seriously damage the motor and
voids the warranty. Make sure that
the frequency and voltage shown
on the nameplate corresponds to
the frequency and voltage of the
electrical supply.

5. Connect the pump to its own

circuit with nothing else on the
circuit. See Chart 1 for pump motor
specifi cations. See Figure 2 for wiring
diagram. Use a Control Panel sized
to match the pump. Refer to Control
Panel installation instructions for
wiring connections information.

6. The pump rotation must be

clockwise as viewed from the top of
the pump. If a three-phase unit runs
backwards, interchange two of the

Model Number

Motor

HP Voltage

Frequency

Hz Phase

Motor Full

Load Amps

BAGP1-115 2 115 60 1 15.0

BAGP1-2021 2 230 60 1 14.5

BADSGP1-115 2 115 60 1 20.0

BARDSGP1-2021 2 230 60 1 14.5

BARDSGP1-2001 2 200/208 60 1 16.9

BARDSGP1-2023 2 230 60 3 8.8

BAHGP2-2021 2 230 60 1 24.0

BAHGP2-2021C 2 230 60 1 24.0

BAHGP2-2021E1 2 230 60 1 14.8

BAHGP2-2023 2 230 60 3 12.2

Chart 1 - Motor Specifi cations

www.blueangelpumps.com

7

Operating Instructions

2HP Grinder Pumps

1

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

Figure 6 - BAHGP2 Grinder Series

Service Parts

SERVICE KITS

Upper Volute

(1)

63006-001

Upper Impeller

(2)

63007-001

Motor Assembly

(3, 4, 5, 6, 7, 8, 9,

10, 11, 12 and 13)

63008-001

Lower Mechancial

Seal
(12)

63009-001

Lower Impeller

(14)

63010-001

Lower Volute

(15)

63011-001

Grinder Assembly

(16 and 17)

63012-001

Starting

Components

(not shown)

63013-001

www.blueangelpumps.com

SERVICE KITS

Cord Cap
Assembly

(1 and 4)

63014-001

Capacitors

(2 and 3)

63013-001

Motor Assembly

(5, 6, 7, 8, 9, 10, 11,

12, 13, 14, and 15)

63036-001

Upper Mechanical

Seal (13)

63023-001

Lower Mechanical

Seal (17)

63024-001

Volute

(18)

63026-001

Pump Impeller

(19)

63027-001

Grinder Assembly

(20 and 21)

63029-001

Figure 7 - BADSGP1 Grinder Series

Service Parts

For Replacement Parts or Technical Assistance, Call 1-888-636-6628

Please provide following information: Address any correspondence to:

- Model number Blue Angel

- Serial number (if any) 101 Production Drive

- Part description and number as shown in parts list Harrison, OH 45030 U.S.A.

Power Cord 1

Capacitor (Run) 2

Capacitor (Start) 3

Cord Cap 4

Start Mechanism 5

Upper Motor Plate 6

Upper Ball Bearing 7

Dielectric Oil 8

Motor Housing 9

Stator 10

Rotor 11

Lower Ball Bearing 12

Upper Mechanical Seal 13

Moisture Detection Probe 14

Upper Seal Housing 15

Lower Seal Housing 16

Lower Mechanical Seal 17

Volute 18

Pump Impeller 19

Flange with Shredding Ring 20

Grinder Impeller 21