Blue Air BAPT60 User Manual

Service Manual
For
BAPT1, BAPT2, BAPT3
BAUR1, BAUR2, BAUR3, BAUF1, BAUF2
BAPT(Prep Table)
BAUR / BAUF (Undercounter Ref / Frz)
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CONTENTS
1. SPECIFICATIONS '------------------------------------------2
2. WIRING DIAGRAMS '-----------------------------------------3
REFRIGERATOR : BAPT1, BAPT2, BAUR1, BAUR2 REFRIGERATOR : BAPT3, BAUR3 FREEZER : BAUF1, BAUF2
3. FEATURE CHART '------------------------------------------5
1. FRONT VIEW
2. SIDE VIEW
4. PART LIST '------------------------------------------------7
1. FRONT & DOOR PART
2. EVAPORATOR PART
3. CONDENSING UNIT PART
4. INNER CABINET & DUCT PART
5. MAIN COMPONENTS '----------------------------------------8
1. COMPRESSOR
2. COMPRESSOR RELAY
3. CONDENSER DRYER
4. CAPACITOR
5. EVA FAN MOTOR
6. CONDENSER FAN MOTOR
7. DEFROST HEATER
8. FRAME HEATER
9. DRAIN HEATER
10. RELAY
11. TIMER
12. BI-METAL
13. THERMOSTAT CONTROL
1. SPECIFICATIONS
PRODUCT
Model Capacity (cuft) Exterior Dimension(in) W (excluding caster 6") D
H Net Weight(lbs) Power Voltage Amps. Compressor Refrigerant Range of Operating Temperature Shelving Vessel Swing Door
BAPT1 BAPT2
713
27 1/2 48 2/5
30 30
36 1/2 36 1/2
200 285
3.2A 7.9A
26
1/6"x6+1/9"x2(8PC)
12
SANDWICH PREP.
115V/60Hz
3/8HP
R-134a
32~40℉
4
1/6"x12(12PC)
BAPT3
20
72 1/5
30
36 1/2
370
9.9A
1/2HP1/5HP
1/6"x12(18PC)
3
PRODUCT
Model Capacity (cuft) 7 13 20 7 13 Exterior Dimension(in) W 27 1/2 48 2/5 72 1/5 27 1/2 48 2/5 (excluding caster 6") D 30 30 30 30 30
H 29 4/5 29 4/5 29 4/5 29 4/5 29 4/5 Net Weight(lbs) 185 265 350 195 280 Power Voltage Amps. 3.2A 7.9A 8.1A 8.8A 8.9A Compressor 1/5HP 3/8HP 3/8HP 1/2HP 1/2HP Refrigerant Range of Operating Temperature Shelving 24624 Swing Door 12312
* Above specifications are subject to change without prior notice for quality improvement.
BAUR1 BAUR2 BAUR3 BAUF1 BAUF2
Refrigerator Freezer
115V/60Hz
R-134a R-404a
32~40℉ Below 0℉
UNDERCOUNTER
* The nameplate (include Serial Number) is located on the upper left of the cabinet interior.
2. WIRING DIAGRAMS
1. BAPT1, BAPT2, BAUR1, BAUR2
2. BAPT3
3. BAUR3
4. BAUF1
5. BAUF2
3. FEATURE CHART
1. FRONT VIEW
1. TOP COVER FRONT
2. TOP COVER HANDLE
3. TOP COVER BACK
4. CUTTING BOARD
5. DOOR HANDLE
6. DOOR ASSEMBLY
7. CASTER WITH BRAKE
8. CASTER
2. SIDE VIEW
FEATURE CHART
9. EVAPORATOR FAN MOTOR 17. TOP COVER HINGE SHAFT
10. EVAPORATOR FAN 18. DOOR HINGE TOP ASSEMBLY
11. EVAPORATOR 19. DOOR HINGE BOTTOM ASSEMBLY
12. SHELF CLIP 20. DOOR GASKET
13. SUCTION PIPE 21. DUCT
14. SHELF PILASTER 22. LOUVER
15. SHELF 23. DUCT VESSEL
16. TOP COVER HINGE
4. PART LIST
1. FRONT & DOOR PART
No
HINGE TOP ASSEMBLY STS304 F0131C030
1
HINGE SHAFT ZNDC2(Cr) F0155C010
2
SPRING(LEFT) PW2+ZN F0158C010
3
SPRING(RIGHT) PW2+ZN F0158C020
4 5
HINGE BOTTOM (RIGHT) STS304 F0131C020
6 7
DOOR ASSEMBLY(RIGHT) STS430 URT
8
FRAME COVER(TOP, UNDER)
9
10
CABINET FRAME HEATER
11
Part Name Description
STS430 URT F0100C030DOOR ASSEMBLY(LEFT)
ABS, L584 ABS, L502.5
115V/25W
Part Number
F0131C010HINGE BOTTOM(LEFT) STS304
F0100C020 F0100C010 F0123C130 F0123C120 F0123C110FRAME COVER(LEFT, RIGHT) ABS, L581 F0130C010 F0130C020
Quantity
BAPT1 BAPT2 BAPT3 BAUR1 BAUR2 BAUR3 BAUF1 BAUF2 BAUF3
123123123 123123123
N/A 1 2 N/A 1 2 N/A 1 2
111111111
N/A 1 2 N/A 1 2 N/A 1 2
111111111 N/A 1 2 N/A 1 2 N/A 1 2 N/A 1 1 N/A 1 1 N/A 1 1
1 N/A N/A 1 N/A N/A 1 N/A N/A
1 N/A N/A 1 N/A N/A 1 N/A N/A N/A 4 6 N/A 4 6 N/A 4 6
246246246 N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 2 3
2. EVAPORATOR PART
PART LIST
No Part Name Description
4S*3R, 3/8" 4S*3R, 3/8" F0119C020
EVAPORATOR
1
EVAPORATOR FAN MOTOR 115V/4W F0140C010
2
EVAPORATOR FAN ABS, 4" F0120C010
3
DEFROST HEATER
4
SUCTION PIPE AS(EVA.)
5
DRAIN HEATER
6
THERMOSTAT CONTROL
7
POWER SWITCH 125V/12A F0161A010
8
KNOB ABS F0167A010
9
10
BI-METAL
11
4S*3R, 3/8" F0119C030 5S*3R, 3/8" F0119C040 5S*3R, 3/8" 5S*3R, 3/8" F0119C060
115V/300W F0130C080 115V/500W F0130C070 115V/700W F0130C060 OD 1/3" F0100C070 OD 1/3" F0100C080 OD 1/3" F0100C090 115V/16W F0130C030 115V/30W F0130C040 115V/43W F0130C050 GNA-240L F0163A020 GNA-204A F0163C010
PB308 F0170C010 PST-3A F0170C020
Part Number
F0119C010
F0119C050
Quantity
BAPT1 BAPT2 BAPT3 BAUR1 BAUR2 BAUR3 BAUF1 BAUF2 BAUF3
1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
223223234
223223234 N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
1 N/A N/A 1 N/A N/A 1 N/A N/A N/A 1 1 N/A 1 1 N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
111111N/AN/AN/A N/A N/A N/A N/A N/A N/A 1 1 1 N/AN/A1N/AN/A1111
111111111 N/A N/A N/A N/A N/A N/A 1 1 1 N/A N/A N/A N/A N/A N/A 2 2 2
3. CONDENSING UNIT PART
PART LIST
No Part Name Description
MAIN POWER CORD 125V/15A
1
RELAY UZ2A 110BT F0151C010
2
TIMER TD-20NT F0151C020
3
SUCTION PIPE AS(COND.)
4
COMPRESSOR
5
HARNESS COMP. AWM1015
HOT PIPE OD 1/3"
6
DRYER XH-9,30g F0116C010
7
CONDENSER FAN MOTOR SE-046 F0140A010
8
CONDENSER FAN AL Φ200
9
CONDENSER
10
OD 1/3"
SD162C-L1U SK6A1C-H2Y F0140C040 CAE4456Y F0140C050 CAE2420Z F0140C060 CAE2432Z
8S*3R, 3/8" F0166C010 8S*4R, 3/8" F0166C020 8S*5R, 3/8" F0166C030 8S*6R, 3/8" F0166C040
Part Number
F0111C020 F0111C010
F0147C040 F0147C050 F0147C060 F0147C070 F0147C080 F0147C090 F0147C100 F0140A050
F0140C070 F0129C040 F0129C050 F0129C060 F0129C070 F0129C080 F0147C110 F0147C120 F0147C130
F0120C020
Quantity
BAPT1 BAPT2 BAPT3 BAUR1 BAUR2 BAUR3 BAUF1 BAUF2 BAUF3
1 1 N/A 1 1 N/A N/A N/A N/A N/AN/A1N/AN/A1111 N/A N/A N/A N/A N/A N/A 1 1 1 N/A N/A N/A N/A N/A N/A 1 1 1
1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A 1 1 N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A 1 N/A 1 N/A N/A N/A N/A 1 N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
1 1 N/A 1 1 1 N/A N/A N/A N/A N/A 1 N/A N/A N/A 1 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
111111111
112111122
112111122
1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A 1 N/A 1 N/A N/A N/A N/A N/A N/A N/A 1 N/A 1 N/A N/A N/A 1 N/A N/A N/A N/A N/A 1
4. INNER CABINET & DUCT PART 4-1. INNER CABINET PART
PART LIST
No Part Name Description Part Number
F0117C010 F0117C020
DUCT STS304
1
SHELF
2
SHELF PILASTER STS304
3
SHELF CLIP STS304
4
DUCT VESSEL STS304
5
LOUVER STS304
6
TOP COVER (BACK) STS430
7
(+PE Coating)
SWRM-B
F0117C030 F0117C040 F0117C050 F0156C010 F0156C020 F0146C010 F0121C040 F0139C060 F0139C070 F0139C010 F0139C020 F0139C030 F0112C300 F0112C310 F0112C400
Quantity
BAPT1 BAPT2 BAPT3 BAUR1 BAUR2 BAUR3 BAUF1 BAUF2 BAUF3
1 N/A N/A 1 N/A N/A 1 N/A N/A N/A 1 N/A N/A 1 N/A N/A N/A N/A N/A N/A 1 N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1
2 N/A 2 2 N/A 2 2 N/A 2 N/A 4 4 N/A 4 4 N/A 4 4
481248124812
8 16 24 8 16 24 8 16 24 N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A
1 N/A N/A 1 N/A N/A 1 N/A N/A N/A 1 N/A N/A 1 N/A N/A 1 N/A N/A N/A 1 N/A N/A 1 N/A N/A 1
1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A
4-2. COVER & DUCT PART
PART LIST
No Part Name Description Part Number
TOP COVER HINGE(LEFT)
8
TOP COVER HINGE(RIGHT) TOP COVER HINGE SHAFT STS304
9
TOP COVER AS(FRONT) STS430
10
FIXTURE VESSEL STS304
11
VESSEL STS304
12
CUTTING BOARD LDPE
13
DOOR GASKET PVC-S
14
CASTOR 5"
15
CASTOR WITH BRAKE 5"
16
STS304
F0131C070 F0131C080 F0155C010 F0100C040 F0100C050 F0100C060 F0160C020 F0160C030 F0109C040 F0109C030 F0103C010 F0103C020 F0103C030 F0124C010 F0124C020 F0110C010 F0110C020
Quantity
BAPT1 BAPT2 BAPT3 BAUR1 BAUR2 BAUR3 BAUF1 BAUF2 BAUF3
1 1 1 N/A N/A N/A N/A N/A N/A
1 1 1 N/A N/A N/A N/A N/A N/A
4 4 4 N/A N/A N/A N/A N/A N/A
1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A
3 NA NA N/A N/A N/A N/A N/A N/A N/A 5 8 N/A N/A N/A N/A N/A N/A
2 N/A N/A N/A N/A N/A N/A N/A N/A
6 12 18 N/A N/A N/A N/A N/A N/A
1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A N/A N/A N/A 1 N/A N/A N/A N/A N/A N/A
1 N/A N/A 1 N/A N/A 1 N/A N/A N/A 2 3 N/A 2 3 N/A 2 3
222222222
222222222
5. MAIN COMPONENTS
1. COMPRESSOR
BAPT1 BAPT2 BAUR1 BAUR2 BAUF1Model BAUF2BAUR3
Refrigerant Voltage Comp. Model
SD162C-L1U SK6A1C-H2Y SD162C-L1U SK6A1C-H2Y CAE2420Z
Starting type Part code
F0140A050
2. COMPRESSOR RELAY
Voltage Relay. Model OL. Model
J531Q33E100M 3ARR12KP*483
427PHBYY-53 811XHBZZ-53
3. CONDENSER DRYER
Spec. Part code
4. CAPACITOR
Voltage Running Strating
12㎌, 250VAC N/A
N/A N/AN/A 315㎌, 160VAC
BAPT3
R-134a
115V/60Hz
CAE4456Y
RSIR RSCR RSIR
F0140C040
MTRP0052-02 J531Q33E100M
811XHBZZ-53 427PHBYY-53
CSIRRSCR
F0140A050 F0140C040
115V/60Hz
3ARR12KP*498
MST16AGZ
XH-9(30g)
F0116C010
115V/60Hz
N/A
MTRP0052-02
SK6A1C-H2Y
RSIR
F0140C040F0140C050
MTRP0052-02
811XHBZZ-53
N/A12㎌, 250VAC N/A
N/A315㎌, 160VAC N/A
N/A
R-404a
CSIR
F0140C060
MST16AHN
N/A
5. EVA. FAN MOTOR
Voltage Motor Model Part code
6. CONDENSER FAN MOTOR
Voltage Motor Model Part code
7. DEFROST HEATER
Voltage Spec. Part code
115V/60Hz
SC-028(4W,CCW,3000RPM)
F0140C010
115V/60Hz
SE-046(9W,CW,1550RPM)
F0140A010
N/A 115V/60Hz
N/A
N/A
300W,44.1Ω 500W,26.5Ω
F0130C080 F0130C070
8. FRAME HEATER
MAIN COMPONENTS
Model BAPT1 BAPT2 BAPT3 BAUR1 BAUR2 BAUR3
Voltage Spec. Part code
N/A 115V
N/A 25W, L100" 25W, L93.7"
N/A F0130C010 F0130C020
9. DRN HEATER
a Spec. Part code
N/A 115V
N/A 16W 30W
N/A F0130C030 F0130C040
10. RELAY
Voltage Spec. Part code
N/A 120V
N/A UZ2A 110BT
N/A F0151C010
11. TIMER
Voltage Spec. Part code
N/A 125V/10A
N/A TD-20NT
N/A F0151C020
12. BI-METAL
a Spec. Part code Spec. Part code
N/A 125V/15A
N/A PB308
N/A F0170C010
N/A PST-3A
N/A F0170C020
BAUF1 BAUF2
13. THERMOSTAT CONTROL
Voltage Spec. Part code Spec. Part code
125V/20A
GNA-240L N/A
F0163A020 N/A
N/A GNA-204A
N/A F0163A010
6. TROUBLESHOOTING
Problem Possible Cause Remedy
Power connection failure Check power cord and plug it in
Power switch is 'off' position Turn it to 'ON' position
Compressor (Freezer model only)
is not start Thermostat is 'off' position Reset it
Overload protector tripped Check the reason and correct
or replace O.L.P if necessary
Wiring is improper or loosed Check wiring against diagram
Control setting incorrect Reset the thermostat
Inadequate air circulation Rearrange products stocked to improve
air circulation
Door not sealing Check the sealing condition and correct it
The unit is not Refrigerant leak Check the leak part and repair / recharge
is not Fan motor defective Check and replace it
refrigerate well Not enough ventilation Move the unit in a well ventilated place
with at least 7inches of clearence
on all sides
Condenser is clogged Clean it
Thermostat defective Replace it
Not enough defrosts occuring
Evaporator a day operation in humid
is not defrost condition
completely Defrost heater defective Replace it
Wiring is improper or loose Check wiring against diagram
Poor sealing around Adjust and clean it
door gasket or replace it if necessery
Condensate Loading of too much warm or Cover products with vinyl wrap
water moist products
overflow Extreme enviroment
(i.e rainy season etc)
BLUEAIR
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