BLOOM MANUFACTURING INC.
2100HC, 2200HC & 2300HC Series
WINCH OPERAT ORS MUST READ AND UNDERSTAND IT
Safety, Warranty, Maintenance & Repair, Installation and Operation Manual
Bloom™ Hydraulic Cable Winches
2100KC, 2200KC & 2300KC Series
All Bloom winches have the model and serial number stamped on the gear case . Please
take a few minutes to record these numbers for future use. You will need these numbers for
ordering parts or gathering service information from the factory:
Model #______________________________ Serial #______________________________
Thank you for your purchase of a quality Bloom product !
THIS MANUAL MUST BE KEPT WITH THE WINCH AT ALL TIMES AND NEW
.
REV. 09-2007
B l o o m M a n u f a c t u r i n g I n c .
Winch Division
1443 220th Street
Independence, IA 50644
Email: sales@bloommfg.com engineering@bloommfg.com
www.bloommfg.com
800-394-1139 tel
319-827-1139 tel
319-827-1140 fax
Table of Contents
(a)
(a)
Disassembly (specific model)
Please note that not all of the
1. General Safety Requirements 4. Winch Break In
2. Warranty 5. Winch Installation
3. Maintenance & Repair 6. Winch Operation
Clean and Inspect
(b) Oil Change Information (b) The Importance of a Proper Fleet Angle
(c) Oil Level (c) Wire Rope Anchor & Wrapping
(d) Recommended Gear Oil (d) Automatic Safety Brakes & Adjustment
(e) Inserts:
-Assembly (specific model)
-
- Parts List (specific model)
-Assembly Check Valve Kit
- Replacement of Clutch Handle and Yoke
Merchandise may not be returned without approval from factory. The customer will be charged for placing
the returned goods in salable condition plus a restocking charge of 25%. All returns must be shipped prepaid.
Cable Considerations
sections of the Table of Contents
apply to each model purchased
Section 1 General Safety Requirements
THIS SYMBOL MEANS
• Attention!
• Become Alert!
• Your Safety Is Involved
SIGNAL WORDS: Note the use of the signal words DANGER, WARNING AND CAUTION with the safety
messages. The appropriate signal word for each has been selected using the following
guidelines:
• DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury . This signal word is to be limited to the most extreme situations typically
for machine components which, for functional purposes, cannot be guarded.
• WARNING:
Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may
also be used to alert against unsafe practice.
Take Note! This Safety Alert Symbol Found Throughout
This Manual Is Used To Call Your Attention T o Instructions
Involving Your Personal Safety And The Safety Of Others.
Failure To Follow These Instructions Can Result In Injury
Or Death.
• CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
Bloom Mfg Inc. 319-827-1139 319-827-1140 fax www.bloommfg.com
moderate injury. Itmayalsobeusedtoalertagainst unsafe practices.
PAGE 2 OF 8 2007
WARNING
use the proper equipment, not this winch.
Bl
ld on the strict und
that all
the full
ibility of the
the working load limits, or other stated limitations, the use of products for this purpose
May Result In Serious Injury Or Death
• Bloom winches are not to be used to lift, hoist, or move people. If your task involves lifting or moving people, you must
• Cable anchors on Bloom winches are not designed to hold the rated load of the winch. You must keep at least five (5)
wraps of cable on the drum to ensure that the cable doesn’t come loose. We suggest that the last 5 wraps of cable be
painted bright red to serve as a visual warning.
• Stay clear of suspended loads and of cable under tension. A broken cable or dropped load can cause serious injury or death.
• No equipment should be installed, operated, or maintained by any person who has not carefully read all contents of this
manual. Serious physical injury or property damage can result from failure to read and apply the instructions contained
therein.Therefore, we urge you to read all operating instructions and warnings carefully. If any instruction or warning is not
clear, or if you feel you need additional information, please contact Bloom Mfg Inc. This manual should not be understood to
prepare you for every possible situation. It is the owner’s and user’s responsibility to determine the suitability of a product for
a particular use. Applicable industry, trade association, federal, state, and local regulations should be reviewed.
• Make sure that all equipment, including the winch and cable, is maintained properly. Pay especially close attention to the
clutch, making sure that it fully engages when shifted. Winches equipped with free spooling dog clutch should never be
used in a lifting application.
Failure to Heed The Following Warnings
• Avoid shock loads. This type of load imposes a strain on the winch many times the actual weight of the load and can cause
failure of the cable or of the winch.
•
oom products are so
• Bloom accepts no liability for the use, misuse or incorrect application of its products.
• Leather gloves should be used when handling winch cable.
• Ensure the correct equipment is obtained and installed for the application.
• Ratings shown in Bloom literature are applicable only to new products.
• Working load limits shown are the maximum load the product is authorized to support under normal environmental conditions.
Shock loading and abnormal conditions must be taken into account when selecting products.
• In general, products displayed in Bloom literature are used as parts of a system. As a result, we can only recommend within
• Working load limits or safety factors for each Bloom product may be affected by wear, misuse or environmental conditions.
Regular inspection must be conducted to ensure the equipment continues to meet the published standards.11
If you have questions not answered in this manual or require additional copies or the manual is damaged, please contact
Bloom Mfg., Inc., 1443 220th Street, Independence, Iowa 50644.
erstanding
products selection is
respons
.
purchaser.
This sample manual is based upon general industry considerations and does not take into account product or
manufacturer specific exposures or needs. This sample manual may not be adopted by a product manufacturer as its
manual, but may be used by the manufacturer in the process of developing its own manual, based upon its specific
products and operations, after consulting with its advisor.
THINK S-A-F-E-T-Y FIRST Bloom Mfg Inc. 319-827-1139
Page 3 of 8 2007
Section 2
as rated for the product
product and giving its location and follow the companys return instructions which will be provided by the company.
Warranty
LIMITED NINETY (90) DAY WARRANTY FOR HYDRAULIC CABLE & CAPSTAN WINCHES
Effective date January 1, 1999
Bloom Mfg. Inc., Independence, Iowa 50644, provides the following LIMITED NINETY (90) DAY WARRANTY on its
product to the purchaser of this product and to any person to whom such product is transferred during the duration of
this warranty. The warrantor's obligation shall be limited to repairing or replacing at the factory in Independence, Iowa,
any part or parts which shall within the NINETY (90) DAY period hereinafter specified be returned to it with
transportation prepaid and which upon examination by Bloom Mfg. Inc. shows to have been defective. This warranty
shall not apply if:
(a) the product has been altered, repaired or modified outside the warrantor's factory in any way that would adversely
affect its operation.
(b) the product has been subject to careless or negligent misuse, damage or use of improper oil while in the
possession of the purchaser or any person to whom the product was transferred by the purchaser or was installed or
operated other than in accordance with the manufacturer's operating instructions.
(c) the product was used with accessories not recommended by Bloom Mfg. Inc. or for loads in excess of those listed
.
(d) in the case of hydraulic motors, Bloom Mfg. Inc. will not accept responsibility and warranty will be subject to
manufacturer's warranty.
The NINETY (90) DAY LIMITED WARRANTY period shall commence with the date the product is sold to the purchaser
by the dealer or if this date cannot be established, the date the product was sold by Bloom Mfg. Inc. to the dealer.
THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE LIMITED
TO THE DURATION OF THIS WARRANTY -NINETY (90) DAYS -AFTER SAID (90) DAYS, BLOOM MFG. INC.
EXPRESSLY DISCLAIMS ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSE.
Purchase or other acceptance of the product by the claimant shall be on the condition and agreement that BLOOM
MFG. INC. SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL OR CONTINGENT DAMAGE,
SECONDARY CHARGES OR LOSS OR EXPENSE RESULTING FROM ANY ALLEGED DEFECT, FAILURE OF
ARTICLE TO OPERATE PROPERLY, OR FOR THE NEGLIGENCE OF OTHERS OR DAMAGES OF ANY KIND.
Bloom Mfg. Inc. is not responsible for the cost, of removal of product, damages due to removal or any other expenses
incurred in shipping the product to or from Bloom Mfg. Inc. or the installation of the repaired or replacement product.
The consumer must bear these expenses.
To make a claim under this warranty, write directly to Bloom Mfg. Inc., Independence, Iowa 50644, identifying the
'
Bloom Mfg. Inc. will make its best efforts to repair or replace the product, if found to be defective within the terms of
this warranty, within SIXTY (60) DAYS after return of the product to the company.
This warranty is exclusive and in lieu of all other warranties whether written, oral or implied (including any warranty of
merchantability or fitness for a particular purpose.
PAGE 4 OF 8 2007
For Best Results, Only Use Bloom Replacement Parts 800-394-1139
Section 3
(a)
hydraulic hoses have been disconnected before servicing unit
()
p
the rollers ( balls ) show any sign of
spalling
corrosion, discoloration, material displacement or abnormal wear,
emergency situations when BLOOM ULLTRA
LUBE No. 601 is not immediately available, use Phillips 66
OIL
Position
Positions
Make sure that there is no load on the winch cable and that all of the
CAUTION
A winch, like other types of machinery, needs to have regular maintenance if it is to perform properly, give lasting
service, and provide safe winching.
Clean and Inspect:
Thoroughly clean all of the parts in a good grade of cleaning solvent; one that is not flammable, not toxic and
will not cause skin rashes. If necessary, use rubber gloves. Inspect all parts for wear, nicks, scratches and
damage that would render them unusable. If a part is questionable, it is better to replace it rather than take a
chance on premature failure when the winch is placed back in service. Always replace O-rings and seals, and
it is a good idea to use new roll pins as well. Sometimes it is permissible to reuse bearings and bushings...it
depends on how much use they have had. The rollers ( balls ) should not exhibit any surface irregularities. If
the bearings should be replaced.
Likewise, the cage should be inspected for unusual wear or deformation, particularly the cage bars. If there is
any damage that will impair the cage’s ability to separate, retain, and guide the rollers properly, the bearing
should be replaced. The thrust washer contact areas should be free from any surface irregularity that might
cause excessive abrasion or friction. If the winch was disassembled only to replace damaged seals after a
short period of service, it is not necessary to replace the bearings. Experience and common sense, along with
a good inspections, will determine if they can be used again. Always coat O-rings, bearings, bushings and the
rubber parts of seals with oil during assembly. Use a light coat of thread sealing compound on pipe fittings
and plugs.
Maintenance & Repair
.
,
(b) Oil Change Information:
The winch vent/fill and drain plugs are located at the base of the gear case. Oil should be changed every 100
hours of operating time, or every six months, whichever comes first.
(c) Oil Level:
To check the oil level, remove the level plug. The oil should be level with the bottom of this opening. If more
oil is needed, use the recommended gear oil listed below.
(d) Recommended Gear Oil:
Use BLOOM ULLTRA-LUBE NO. 601 trans-worm gear oil; available from Bloom in pints or quarts. For
Company SAE grade 80W90 superior multi-purpose gear oil (Phillips 80W90 SMP) meeting API classification
GL-5 or equivalent brand. Continuous use of oil other than BLOOM ULLTRA-LUBE No. 601 or Phillips
80W90 SMP oil may shorten the life of the gears. DO NOT mix BLOOM ULLTRA-LUBE No. 601 or Phillips
80W90 SMP with more than 50% of any other kind of oil.
CAPACITY
CHART
Winch Series
2100HC,2200HC, 2300HC
2100KC, 2200KC, 2300KC
Base Mounted
All Other Mounting
4 pints4 pints
PAGE 5 OF 8 2007
Bloom Mfg Inc. 319-827-1139 319-827-1140 fax www.bloommfg.com
Section 4
pg
Periodically, check the gearbox for temperature rises and allow the winch to cool
that y
h is
ly
d in order for it to f
yy , yy
Grade
CAUTION
Winch Break In
• Winches, like any other kind of machinery, require a “break in” to perform well and
to maximize their life.
• Use extreme care when first spooling cable onto the winch. Do not run the winch at
high speeds when performing this operation.
• Make sure that the cable is unrolled in a line ( to prevent kinks ) and slowly inhaul
the winch to install the cable.
• Do not exceed one half rated load or one half rated line speed for the first thirty
minutes of operation. This will ensure that the gears have an opportunity to wear
in properly.
•
down between pulls.
Section 5
CAUTION
HARDWARE
REQUIREMENTS
Winch Installation
•You must make sure
properly and to ensure safe operation.
• The mount must be flat to ensure proper alignment between the gearbox side, the
drum, and the clutch.
• Winches must never be fastened directly to the frame of a truck. Mounting
brackets should be used.
• With a hydraulically driven winch, make sure the hydraulic system is clean and
that all components function properly, especially the relief valve.
Base Mount (steel)
Thickness
Capscrews (Hexhead)
Size
Thread
our winc
secure
2100HC, 2100KC, 2200HC, 2200KC, 2300HC, 2300KC
mounte
Winch Series
1-1/4”
5/8”
11 UNC
5
unction
Torque / Tightening
(foot pounds)
THINK S-A-F-E-T-Y FIRST Bloom Mfg Inc. 319-827-1139
115
PAGE 6 OF 8 2007
Section 6
•
Pay particular attention to the controls and how they operate. Make sure you
(4)
Begin winching the load slowly, watching
lly to
that the load is
lly
A
y,pgpyg
CAUTION
Winch Pulling application:
(1)Attach winch cable to load.
(2)Engage the drum clutch dog (make sure clutch is fully engaged).
(3)Make sure no one is in the immediate area of the load or of the cable
(5)When the load is positioned where you want it, stop the winch.
Winch Operation
• To familiarize yourself with the winch, run it for a few minutes to understand the
controls and the “feel” of the winch.
understand which way the winch will rotate when the control lever is moved.
• Always make sure that all people are clear of the load and of the cable area before
beginning a winching operation.
• Ensure that proper protective wear is worn while operating winch.
• A broken cable can fly in any direction.
• Do not attempt to defeat the relief valve.
• If you have any doubts about the capability of the winch to lift or move a load, either
put a “snatch block” in the line or get a bigger piece of equipment.
carefu
ensure
moving norma
.
DRUM CAPACITY (Feet)
Winch Series
2100HC, 2100KC
2200HC, 2200KC
&
2300HC, 2300KC
Consult your local cable supplier for recommendations on the best type of cable
(a) Cable Considerations:
s the number of layers of cable on a winch increases, the rated pulling capacity of the winch goes down. If
you are operating at near the top of the drum flanges, the effective rating of the winch is about half of what it
is on the first layer. You should, therefore, only keep as much cable on the winch as you need for your job.
Drum Cable Diameter (inches)
Designation 3/16 1/4 5/16 3/8 7/16 1/2 9/16 5/8
S145 ----- ----- 674 465 305 234 170 126
L145 ----- ----- 1214 842 662 425 318 303
S14 ----- ----- 615 400 300 225 160 115
L14 ----- ----- 1100 712 517 409 295 200
S1410 ----- ----- 330 220 140 125 70 65
L1410 ----- ----- 595 395 250 220 130 115
and hardware to use in your specific application.
For Best Results, Only Use Bloom Replacement Parts 800-394-1139
PAGE 7 OF 8 2007
CENTERLINE
d the life of the cable you
The fleet angle
t be d
d by the prior diag
P
the end of the wire
d by the wire
P
the f
f the
SET SCREW
CABLE
D
ill t
LOAD
CABLE
FLEET ANGLE
3° MAX.
PROPER FLEET
ANGLE
Never use larger or smaller cable on your winch than is recommended for it. The use of larger cable will not allow
you to pull larger loads and may, in fact, break easier than the proper size cable. The use of smaller cable may
overheat the winch due to the increased running time with more cable.
(b) The Importance of a Proper Fleet Angle:
Maintaining the proper fleet angle is important to the success of your winching operation, the life of your winch
an
The fleet angle should be kept as small as possible to ensure proper spooling and to maximize cable and winch
life. To promote even cable spooling, keep the fleet angle below three degrees. Never pull directly against the
flange of the winch cable drum as this may cause the cable or the winch to break. Adherence to these
instructions will ensure better spooling.
are using.
can bes
escribe
ram:
(c) Wire Rope Anchor & Wrapping:
repare
rope as recommende
rope manufacturer.
ass
ree end o
wire rope through the small opening of the cable drum anchor pocket. Lock the cable into the drum by
tightening the cable anchor set screw.
DIRECTION TO RAISE LOAD
CABLE ANCHOR
PROPER WRAPPING
DRUM
(d) Automatic Safety Brake:
Some Bloom winches are equipped with an automatic hydraulic brakes to hold suspended loads. If your winch is not
equipped with one, it is intended for pulling loads only . If you wish to lift and suspend loads with your winch, it can be
retrofitted with a brake. Please consult the factory for details. The safety brake is an important feature of your winch and
must be maintained properly.
Automatic Hydraulic Fail-Safe Brake (Spring applied hydraulic release)
OF WIRE ROPE
rum w
urn counter clockwise
to spool cable onto drum
Spring applied hydraulic release brake automatically holds load when hydraulic pressure is released. Double counter
balance valve adds additional load holding capability by locking hydraulic oil in motor.
Bloom Mfg Inc. 319-827-1139 319-827-1140 fax www.bloommfg.com
PAGE 8 OF 8 2007
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