Bloomfield WVOC-G136 User Manual

WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
www.wellsbloomfield.com
OPERATION MANUAL
GRIDDLE and
CONVECTION
UNIVERSAL
WVOC-G136
INSTALLATION
USE & CARE
509
OVEN
with
HOOD
MODEL:
Includes
Model WVOC-G136
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
PRINTED IN UNITED STATES OF AMERICA
p/n 305936 Rev. E ECN-13463 M509 080523 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
P.O. Box 280, Verdi, Nevada 89439
phone (775) 689-5707 or fax (775) 689-5976
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
509 305936 OpM WVOC-G136
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY ................................................................ xi
SPECIFICATIONS ....................................................... 1
FEATURES & OPERATING CONTROLS ................... 2
PRECAUTIONS & GENERAL INFORMATION ........... 6
AGENCY LISTING INFORMATION ............................ 7
INSTALLATION ........................................................... 8
OPERATION ............................................................... 13
CLEANING INSTRUCTIONS ...................................... 18
TROUBLESHOOTING SUGGESTIONS ..................... 22
SERVICING INSTRUCTIONS ..................................... 23
MAINTENANCE SCHEDULES ................................... 25
MSDS (Ansulex Low pH) ............................................. 28
PARTS & SERVICE .................................................... 31
CUSTOMER SERVICE DATA ..................................... 31
INTRODUCTION
Thank You for purchasing this Wells Bloomfield appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that
it gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for
the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
AMPS WATTS
DIMENSIONS
POWER CORD
30-3/8” WIDE
(42-3/8" wide including spacers)
34-5/8” DEEP
80-9/16” HIGH
Power Cord (when provided):
NEMA 15-60P
509 305936 OpM WVOC-G136
WVOC-G136
MODEL
ROLL
WARMER
NO
VOLTS
50/60 Hz
208V 37 28 37 59 12,200
240V 38 33 38 63 15,000
3ø AMPS
L1 L2 L3
Minimum clearances required from unit to nearest combustible surface or object
BACK SIDE BOTTOM TOP
inches n/a 6 6 19
millimeters n/a 152 152 483
1
FEATURES & OPERATING CONTROLS
28 28
VENTILATOR CONTROL PANEL see pages 4 & 5
18
16
a15
56
18
22
GRIDDLE CONTROL PANEL see pages 4 & 5
a10
IN CASE OF
FIRE
ANSUL
®
PULL
HANDLE
TO ACTIVATE
FIRE SUPPRESSION
SYSTEM
POWER ON
HEAT ON
ON
HIGH
OFF
FAN
LOW
TIME TEMP
USE 10 AM P TY PE AC FUSE ONLY
53
19
16
a11
22
28
1
41
42
COCKED
43
44
FIRED
a31
12
a6
40
OVEN CONTROLS see pages 4 & 5
8
Fig. 1 Ventilator Section Operating Features & Controls
2
9
38
38
509 305936 OpM WVOC-G136
VENTILATOR SECTION
FEATURES & OPERATING CONTROLS (continued)
509 305936 OpM WVOC-G136
ITEM
1.
a6.
8.
9.
a10.
a11.
12.
a15.
16.
18.
19.
22.
28.
a31.
38.
40.
41.
42.
43.
44.
53.
56.
DESCRIPTION
NAMEPLATE
FIRE SUPPRESSION AGENT TANK (1.5 gal.)
ADJUSTABLE (FRONT) LEG
RIGID (REAR) CASTER
MANUAL PULL STATION
FUSIBLE LINKS
LOWER REAR ACCESS PANEL
DISCHARGE NOZZLE GREASE BAFFLE PRE-FILTER ASSEMBLY
HEPA/CHARCOAL FILTER PACK
GREASE COLLECTOR VENTILATOR EXHAUST
DUCT STATUS INDICATOR
POWER CORD POWER FUSES
POWER CONTACTOR BUILDING FIRE ALARM
RELAY GROUND LUG INTERLOCK TERMINAL
FILTER INTERLOCK SWITCHES
VENTILATOR FAN
COMMENT
Lists Manufacturer, Model and Serial Number information. Also lists electrical specifications.
Container for Ansulex™ Low-pH liquid fire suppression liquid.
Allows the unit to be leveled.
Allows the unit to be easily positioned by lifting the front of the unit slightly.
Provides a means of manual activation of the fire suppression system. PULL ONLY IN CASE OF FIRE!
Automatically activates fire suppression system in the event of fire on the griddle.
Allows access to Ansul® fire suppression agent tank (a6) and controls also access to main power contactor (41).
Fire suppression media discharges here (2 places). Extracts and drains most grease and moisture from the air flow. Comprises the PRE-FILTER FRAME and a replaceable
PRE-FILTER. Stops larger particles of grease from reaching the FILTER PACK for reduced maintenance costs.
Stops most grease and smoke particles. Also assists in some cooking odor removal.
Collects grease/moisture drained from filter bank. Exit point for ventilator airflow - on top left rear of unit.
DO NOT BLOCK
Displays status of fire suppression system (COCKED - FIRED) If FIRED, a buzzer will sound continuously.
6’ cord and cap. Plug for NEMA 15-60R (receptacle by user). Provides over-current protection for convection oven section. Energizes griddle only while ventilator section is sensed as
operational. Reports fire alarm condition to building fire management
system. Ground wire of power cord connects here. Provides connection for shut-down control by building fire
management system. Proper installation of grease baffle and filter pack close these
switches in ventilator sensor circuit. Provides air movement for ventilation.
3
FEATURES & OPERATING CONTROLS (continued)
Fig. 2 Ventilator Section Controls & Indicator Lights
Fig. 3 Griddle & Warmer Drawer Operating Features & Controls
4
509 305936 OpM WVOC-G136
FEATURES & OPERATING CONTROLS (continued)
ITEM
DESCRIPTION
COMMENT
VENTILATOR SECTION CONTROLS
V.01
V.02
V.03
V.04*
V.05*
V.06*
* See PRECAUTIONS & GENERAL INFORMATION, pages 6 & 7 for special procedures regarding prefilters and filter packs.
POWER SWITCH
POWER ON INDICATOR LIGHT
CHECK FILTERS INDICATOR LIGHT
REPLACE PREFILTER
INDICATOR LIGHT
REPLACE FILTER PACK
INDICATOR LIGHT
SERVICE REQUIRED
INDICATOR LIGHT
Energizes blower motor. If, after 10 seconds, proper conditions are met, appliance is energized.
GREEN. Glows when POWER switch is ON.
AMBER. Glows if one or more filters are out of position. Check all filters and baffles for proper installation.
AMBER. Glows when PREFILTER is approaching the end of its service life and must soon be replaced.
AMBER. Glows when FILTER PACK is approaching the end of its service life and must soon be replaced.
RED. Glows when PREFILTER and/or FILTER PACK has reached the end of its service life and is too loaded to allow sufficient air flow. Filter MUST be replaced. Appliance is SHUT DOWN until expended filters are replaced.
GRIDDLE SECTION CONTROLS
G.01
G.02
GRIDDLE TEMPERATURE CONTROL
HEAT INDICATOR LIGHT
Thermostat control of temperature of one griddle half.
AMBER. Glows when heating element is energized.
CONVECTION OVEN SECTION CONTROLS
509 305936 OpM WVOC-G136
C.01
C.02 C.03 C.04 C.05
C.06 C.07 C.08
thru C.11
POWER INDICATOR LIGHT
HEAT INDICATOR LIGHT ON-OFF-FAN SWITCH FAN HI-LOW SWITCH DIGITAL DISPLAY
TEMP SET DIAL TIME SET DIAL PROGRAM KEYS
AMBER. Glows when oven is turned ON.
AMBER. Glows when heating elements are energized. Switch to turn oven ON, OFF, or select FAN only. Switch to turn fan ON, and to select fan speed. Displays time and temperature information.
A. Time remaining in program (minute : second) B. Programmed temperature (ºF)
Adjust programmed cooking time Adjust programmed cooking temperature. Press appropriate key to
A. Select, start or cancel pre-programmed time/temperature
B. View actual temperature of oven
5
PRECAUTIONS AND GENERAL INFORMATION
DANGER
ELECTRIC SHOCK HAZARD
DO NOT SPRAY WATER ON OR AROUND
ELECTRICAL EQUIPMENT
DO NOT WASH FLOOR NEAR ELECTRICAL
EQUIPMENT WITH WATER SPRAY
WARNING:
ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAGE
CAUTION:
HOT SURFACE
Cooking surface is very hot during operation. Contact with the griddle can cause serious burns.
NOTE: Fire suppression system and all associated components must only be serviced by an authorized Ansul® Distributor. All setup, charging, repair and/or adjustment of the fire suppression system must be performed by an Authorized Ansul® Distributor ONLY.
IMPORTANT: If a remote pull station is installed, both rear casters (9) must be replaced with legs to deter moving the unit. MOVING AN APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE THE FIRE SUPPRESSION SYSTEM.
This Ventless Cooking System™ is designed to help reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 300 - 400 cfm of outside air into and out of the area where the unit is used.
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
Do not splash or pour water on, in or over any exposed element, control, control panel or wiring.
DO NOT submerge pre-filter or filter pack in water.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
509 305936 OpM WVOC-G136
6
PRECAUTIONS AND GENERAL INFORMATION (continued)
OPERATIONAL NOTES: REPLACE PREFILTER and REPLACE FILTER PACK indicator lights
provide a timely warning that a system shut-down is imminent. The actual time between the indicator light coming on and the loss of
cooking appliance power will depend upon the cooking conditions. Anytime a dirty PRE-FILTER is replaced, the system airflow will
increase. If the condition of the FILTER PACK is marginal, the REPLACE FILTER PACK light could then come on. If this happens, a fresh FILTER PACK must be installed within a reasonably short time.
Loss of airflow through the old filter pack will soon cause a system shut-down when the airflow falls below minimum vapor capture levels.
KEEP SPARE FILTER PACKS ON HAND.
IMPORTANT: If you decide to “get the most” out of the old filter pack, and continue to use it until a system shut-down happens, it is advisable to have a fresh filter pack readily at hand, and have someone available who is capable of replacing it. Otherwise, you may experience an extended down time, with consequent associated loss of business.
The manufacturer assumes no liability for loss of business due to a system shutdown caused by a dirty pre-filter and/or filter pack (i.e. red SERVICE REQUIRED light is on), when the user fails to have the proper replacement pre-filter and/or filter pack on hand.
The Ventless Cooking System™ hood is designed as part of a WELLS cooking appliance only. No other use of this product is authorized by
the manufacturer or its agents. Wells Mfg. assumes no liability for the use of this equipment with products by any other manufacturer’s, or for use of this equipment with any Wells Manufacturing product other than in factory certified applications.
Fig. 4 Ventilator Warning Indicators
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions And operated and maintained in accordance with the instructions in this
509 305936 OpM WVOC-G136
manual. This appliance is Listed under UL File E146882.
7
STD 4
E146882
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
INJURY
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store these components in or near the appliance for later use. To prevent loss, these items should be installed as soon as possible 1 ea. FIRE SUPPRESSION AGENT (ANSULEX® Low pH, 1.5 GAL.) See Material Safety Data Sheet, page 28. 1 ea. FIRE SUPPRESSION MEDIA TANK 1 ea. FIRE SUPPRESSION TANK CHARGING CARTRIDGE 1 ea. GREASE BAFFLE 1 ea. FILTER PACK ASSEMBLY 1 ea. PRE-FILTER HOLDER with PRE-FILTER 1 ea. GREASE CUP 1 ea. GREASE TROUGH (VENTILATOR SECTION) 1 ea. GREASE DRAWER (GRIDDLE SECTION) 1 ea. SCRAPER (PROVIDED WITH GROOVED GRIDDLES ONLY) 2 ea. 6” SIDE SPACERS 1 ea. LITERATURE PACKAGE 2 ea. OVEN RACK SUPPORTS 3 ea. OVEN RACKS 1 ea. FAN BAFFLE
SETUP
Setup the appliance only on a firm level surface. Non-combustible material is recommended.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces. Verify 6” left and right side clearances to combustible construction. This appliance requires a minimum of 8 ft (96”) (floor to overhead) to allow for adequate exhaust.
Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure.
If a remote manual pull station is to be installed, replace the rear casters with legs.
Level the unit after it is in its final position. Using a spirit level, verify that the unit is level front-to-back and side-to-side.
Avoid storing flammable or combustible materials near the appliance.
.
509 305936 OpM WVOC-G136
8
INSTALLATION (continued)
SERVICE TECHNICIAN INSTALLATION NOTES
An Ansul® technician must charge and arm the fire suppression system before the ventilator blower will operate. See page 10.
Installation and start up must be performed by an Authorized Installation Company.
Installer must complete the WARRANTY REGISTRATION form, and record appliance installation particulars on the CUSTOMER SERVICE DATA form in this manual.
Certain codes require cooking equipment to be restrained with a RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to ascertain the applicability of this requirement to THIS SPECIFIC EQUIPMENT INSTALLATION. Any restraint device must allow access to the back and sides of the unit to provide for servicing and maintenance, and must not interfere with the operation of the FIRE SUPPRESSION SYSTEM.
ELECTRICAL INSTALLATION
This appliance must be installed by a licensed electrician in compliance with all applicable Federal, State and local codes and ordinances.
Electrical connections, contactor and ground lug are accessible by removing the bottom rear panel.
Refer to the nameplate on the cooking appliance to verify the ELECTRICAL SERVICE POWER. Voltage and phase must match the nameplate specifications, and available electrical service amperage must meet or exceed the specifications listed on page 1. Incoming wiring must comply with National Electrical Code specifications.
All universal hood appliances ship from the factory wired 3ø and include a 3ø cordset.
This appliance is NOT approved for 1ø operation.
509 305936 OpM WVOC-G136
IMPORTANT!
Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual, with local code requirements, and in accordance with N.F.P.A 96 (THE STANDARD FOR
VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS -
current edition).
THIS IS THE
RESPONSIBILITY
OF THE INSTALLER
DANGER:
ELECTRIC SHOCK HAZARD
ELECTRIC CONNECTIONS MUST BE MADE BY A LICENSED ELECTRICIAN Electrical shock will cause death or serious injury.
NOTE: This appliance requires a dedicated 60 Amp electrical branch circuit protection.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
9
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