Bloomfield WVOC-2HFG, WVOC-2HSG User Manual

WELLS MANUFACTURING COMPANY
2 ERIK CIRCLE, P. O. Box 280
Verdi, NV 89439
Customer Service (775) 345-0444 Ext.502
fax: (775) 345-0569
www.wellsbloomfield.com
OPERATION MANUAL
WVOC-2 SERIES
CONVECTION OVEN
COMBO COOK CENTER
UNIVERSAL HOOD
505
and
with
Model WVOC-2HFG
WVOC-2HFG
WVOC-2HSG
Includes
INSTALLATION
USE & CARE
IMPORTANT: DO NOT DISCARD THIS MANUAL
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 304963 Rev. (-) M505 031102 cps
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equip­ment manufactured by WELLS MFG. CO. is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WAR­RANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU­LAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG. CO. PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misap­plied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial name­plate has been removed, or if service is performed by unau-
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs, air filters; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses, indicating lights and filters are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
thorized personnel. The prices charged by Wells Mfg. Co. for its products are based upon the limitations in this war­ranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg. Co. factory authorized service agency or one of its sub-service agen­cies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest au­thorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Pro­cedure Guide. Wells Mfg. Co. authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please con­sult your classified telephone directory, your foodservice equipment dealer or write the Factory Service Department, Wells Manufacturing Company, P.O. Box 280, Verdi, Ne­vada 89439, phone (775) 345-0444 or (888) 492-2782, for information and other details concerning warranty.
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon accep­tance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 6 AGENCY LISTING INFORMATION 7 INSTALLATION 8 OPERATION 13 CLEANING INSTRUCTIONS 18 TROUBLESHOOTING SUGGESTIONS 22 MAINTENANCE INSTRUCTIONS 23 MSDS (Ansulex Low pH) 26 MAINTENANCE SCHEDULES 28 PARTS & SERVICE 31 CUSTOMER SERVICE DATA 31
INTRODUCTION
Thank You for purchasing this Wells Manufacturing Co. appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
AMPS 3ø
MODEL VOLTS WATTS L1 L2 L3 AMPS 1ø
WVOC-2HFG 208 12,800 37 36 33 n/a
240 15,500 39 37 36 n/a
WVOC-2HSG 208 13,700 41 38 35 n/a
240 16,700 44 39 38 n/a
Minimum clearances required from unit to nearest combustible surface or object.
BACK SIDE BOTTOM TOP
inches n/a 6 6 19
millimeters n/a 152 152 483
1
FEATURES & OPERATING CONTROLS
Fig. 1 Ventilator Section Operating Features & Controls
2
VENTILATOR SECTION
FEATURES & OPERATING CONTROLS (continued)
ITEM
1.
a6.
8.
9.
a10.
a11.
12.
a15.
16.
18.
19.
22.
23.
28.
a31.
38.
40.
41.
42.
43.
44.
53.
56.
57.
58.
DESCRIPTION
NAMEPLATE
FIRE SUPPRESSION AGENT TANK (1.5 gal.)
ADJUSTABLE (FRONT) LEG
RIGID (REAR) CASTER
MANUAL PULL STATION
FUSIBLE LINKS
LOWER REAR ACCESS PANEL
DISCHARGE NOZZLE
GREASE BAFFLE
PRE-FILTER ASSEMBLY
HEPA/CHARCOAL FILTER PACK
GREASE CUP
GREASE TROUGH
VENTILATOR EXHAUST DUCT
STATUS INDICATOR
POWER CORD
FUSES
POWER CONTACTOR
BUILDING FIRE ALARM RELAY
GROUND LUG
INTERLOCK TERMINAL
FILTER INTERLOCK SWITCHES
VENTILATOR FAN
HOOD SIDE SHIELD
SIDE SPACERS
COMMENT
Gives manufacturer, make and model description. Also lists voltage and amperage data.
Container for Ansulex™ Low-pH liquid fire suppression liquid.
Allows the unit to be leveled.
Allows the unit to be easily positioned by lifting the front of the unit slightly.
Provides a means of manual activation of the fire suppression system. PULL ONLY IN CASE OF FIRE!
Automatically activates fire suppression system in the event of fire on the cooktop.
Allows access to Ansul® fire suppression agent tank (a6) and controls also access to main power contactor (41).
Fire suppression media discharges here (2 places).
Extracts and drains most grease and moisture from the air flow.
Comprises the PRE-FILTER FRAME and a replaceable PRE-FILTER. Stops larger particles of grease from reaching the FILTER PACK for reduced maintenance costs.
Stops most grease and smoke particles. Also assists in some cooking odor removal.
Collects grease/moisture drained from grease trough (23).
Directs grease/moisture removed by grease baffle to grease cup.
Exit point for ventilator airflow - on top left rear of unit.
DO NOT BLOCK
Displays status of fire suppression system (COCKED - FIRED) If FIRED, a buzzer will sound continuously.
6’ cord and cap. Plug for NEMA 15-60R (receptacle by user).
Provide over-current protection.
Energizes cooking appliances only while ventilator section is sensed as operational.
Reports fire alarm condition to building fire management system.
Ground wire of power cord connects here.
Provides connection for shut-down control by building fire management system.
Proper installation of grease baffle and filter pack close these switches in ventilator sensor circuit.
Provides air movement for ventilation.
Required on left and right sides of hood. Factory installed.
Required to maintain 6" spacing from combustibles. Field installed.
3
FEATURES & OPERATING CONTROLS (continued)
V1
V2 V3 V4 V5 V6
Fig. 2 Ventilator Section Controls & Indicator Lights
Fig. 3 Cooking Section
Fig. 4 Control Panel
4
FEATURES & OPERATING CONTROLS (continued)
ITEM
DESCRIPTION
COMMENT
VENTILATOR SECTION CONTROLS
V1
V2
V3
V4*
V5*
V6*
* See PRECAUTIONS & GENERAL INFORMATION, pages 6 & 7 for special procedures regarding prefilters and filter packs.
POWER SWITCH
POWER ON INDICATOR
CHECK FILTERS ALARM IN­DICATOR
REPLACE PREFILTER
ALARM INDICATOR
REPLACE FILTER PACK ALARM INDICATOR
SERVICE REQUIRED ALARM INDICATOR
Energizes blower motor. If, after 10 seconds, proper conditions are met, cooking appliances are energized.
GREEN. Glows when POWER switch is ON.
AMBER. Glows if one or more filters are out of position. Check all filters and baffles for proper installation.
AMBER. Glows when PREFILTER is approaching the end of its service life and must soon be replaced.
AMBER. Glows when FILTER PACK is approaching the end of its service life and must soon be replaced.
RED. Glows when PREFILTER and/or FILTER PACK has reached the end of its service life and is too loaded to allow sufficient air flow. Filter MUST be replaced. Appliance is SHUT DOWN until expended filters are replaced.
COOKING APPLIANCE CONTROLS
G.01
G.02
GRIDDLE TEMPERATURE CONTROL
GRIDDLE HEAT INDICATOR
Thermostat control of griddle temperature
Glows when heating elements are energized.
GRIDDLE
H.01
H.02
H.03
H.04
C.01
C.02
C.03
C.04
C.05
C.06
C.07
C.08
C.09
C.10
C.11
FRONT HOTPLATE TEMPERATURE CONTROL
HOTPLATE "ON" INDICATOR
REAR HOTPLATE TEMPERATURE CONTROL
HOTPLATE "ON" INDICATOR
POWER-OFF-FAN SWITCH
FAN LOW-OFF-HIGH SWITCH
OVEN POWER INDICATOR
HEAT INDICATOR
DIGITAL DISPLAY
OVEN TIME CONTROL
OVEN TEMP CONTROL
START TIMER KEY
ACTUAL TEMP KEY
PGM KEYS
CANCEL KEY
Infinite switch control of temperature of front hotplate.
AMBER. Glows when front hotplate control is turned ON.
Infinite switch control of temperature of front hotplate.
AMBER. Glows when rear hotplate control is turned ON.
Switch to turn oven ON, OFF, or select FAN only.
Switch to turn fan ON, and to select fan speed.
AMBER. Glows when oven is turned ON.
AMBER. Glows when heating elements are energized.
Displays time and temperature information. A. Time remaining in program (minute : second) B. Programmed temperature (ºF)
Adjust programmed cooking time.
Adjust programmed cooking temperature.
Begin a timed cook cycle.
Press to display current oven temperature.
Press to select pre-programmed time/temperature.
Press to cancel a program in progress.
HOTPLATE
CONVECTION OVEN
5
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
Risk of
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
ELECTRIC SHOCK HAZARD
DO NOT SPRAY WATER ON OR AROUND
DO NOT WASH FLOOR NEAR ELECTRICAL
Damage
DANGER
ELECTRICAL EQUIPMENT
EQUIPMENT WITH WATER SPRAY
NOTE: Fire suppression system and all associated components must only be serviced by an authorized Ansul® Distributor. All setup, charging, repair and/or adjustment of the fire suppression system must be performed by an Authorized Ansul® Distributor ONLY.
IMPORTANT: If a remote pull station is installed, both rear casters (9) must be replaced with legs to deter moving the unit. MOVING AN APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE THE FIRE SUPPRESSION SYSTEM.
This Ventless Cooking System™ is designed to help reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 300 - 400 cfm of outside air into and out of the area where the unit is used. Recommend use of wall fan and wall switch, to be supplied by user.
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
Do not splash or pour water on, in or over any exposed element, control, control panel or wiring.
DO NOT submerge pre-filter or filter pack in water.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
6
PRECAUTIONS AND GENERAL INFORMATION (continued)
OPERATIONAL NOTES:
REPLACE PREFILTER and REPLACE FILTER PACK indicator lights provide a timely warning that a system shut-down is imminent.
The actual time between the indicator light coming on and the loss of cooking appliance power will depend upon the cooking conditions.
Anytime a dirty PRE-FILTER is replaced, the system airflow will increase. If the condition of the FILTER PACK is marginal, the REPLACE FILTER PACK light could then come on. If this happens, a fresh FILTER PACK must be installed within a reasonably short time.
Loss of airflow through the old filter pack will soon cause a system shut-down when the airflow falls below minimum vapor capture levels.
KEEP A SPARE FILTER PACK ON HAND.
IMPORTANT: If you decide to “get the most” out of the old filter pack, and continue to use it until a system shut-down happens, it is advisable to have a fresh filter pack readily at hand, and have someone available who is capable of replacing it. Otherwise, you may experience an extended down time, with consequent associated loss of business.
The manufacturer assumes no liability for loss of business due to a system shutdown caused by a dirty pre-filter and/or filter pack (i.e. red SERVICE REQUIRED light is on), when the user fails to have the proper replacement pre-filter and/or filter pack on hand.
The Ventless Cooking System™ hood is designed as part of a WELLS cooking appliance only. No other use of this product is authorized by
the manufacturer or its agents. Wells Mfg. assumes no liability for the use of this equipment with products by any other manufacturer’s, or for use of this equipment with any Wells Manufacturing product other than in factory certified applications.
Fig. 5 Ventilator Warning Indicators
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions And operated and maintained in accordance with the instructions in this manual. This appliance is Listed under UL File E146882.
7
STD 4
E146882
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
Risk of
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
personal injury
WARNING: Fire Hazard
Avoid storing flammable or combustible materials near the appliance.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store these components in or near the appliance for later use. These items must be installed before operating the appliance.
1 ea. FIRE SUPPRESSION AGENT (ANSULEX® Low pH, 1.5 GAL.) See Material Safety Data Sheet, page 26. 1 ea. FIRE SUPPRESSION MEDIA TANK 1 ea. FIRE SUPPRESSION TANK CHARGING CARTRIDGE 1 ea. GREASE BAFFLE 1 ea. FILTER PACK ASSEMBLY 1 ea. PRE-FILTER HOLDER with PRE-FILTER 1 ea. GREASE CUP 1 ea. GREASE TROUGH 2 ea. 6” SIDE SPACERS 1 ea. LITERATURE PACKAGE Additionally: 1 ea. FAN BAFFLE 2 ea. RACK SUPPORTS 3 ea. CONVECTION OVEN RACKS
SETUP
Setup the appliance only on a firm level surface. Non-combustible material is recommended.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces. Verify 6” left and right side clearances to combustible construction. This appliance requires a minimum of 8 ft (96”) (floor to overhead) to allow for adequate exhaust.
IMPORTANT: Provided 6" side spacers (item 58) must be installed on the appliance.
Factory installed side shields (item 57) are required.
Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure.
If a remote manual pull station is to be installed, replace the rear casters with legs.
Level the unit after it is in its final position. Using a spirit level, verify that the unit is level front-to-back and side-to-side.
8
INSTALLATION (continued)
SERVICE TECHNICIAN INSTALLATION NOTES
An Ansul® technician must charge and arm the fire suppression system before the ventilator blower will operate. See page 10.
Installation and start up must be performed by an Authorized Installation Company.
Installer must complete the WARRANTY REGISTRATION form, and record appliance installation particulars on the CUSTOMER SERVICE DATA form in this manual.
Certain codes require cooking equipment to be restrained with a RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to ascertain the applicability of this requirement to THIS SPECIFIC EQUIPMENT INSTALLATION. Any restraint device must allow access to the back and sides of the unit to provide for servicing and maintenance, and must not interfere with the operation of the FIRE SUPPRESSION SYSTEM.
ELECTRICAL INSTALLATION
1. This appliance must be installed by a licensed electrician in accordance with all applicable codes and ordinances. Electrical connection terminal block and ground lug are accessible by removing the right side panel.
2. Refer to the nameplate on the right side of the appliance. Verify the ELECTRICAL SERVICE POWER. Voltage and phase must match the nameplate specifications, and available electrical service amperage must meet or exceed the specifications listed on page 1 Wiring must be no less than 4 AWG solid copper wire, rated for at least 90ºC.
NOTE: Wire gauge, insulation type and temperature rating , as well as type, size and construction of conduit, must meet or exceed applicable specifications of local codes and of the National Electrical Code.
3. This appliance must be connected to a suitable building ground. The equipment ground connection is marked " ".
4. The appliance is shipped from the factory wired for 3-phase electrical service. Refer to the Wiring Diagram included with this appliance, and verify that field wiring conforms to this diagram.
IMPORTANT: This appliance is not approved for 1Ø operation. Conversion of this appliance to single-phase operation will void the warranty.
IMPORTANT!
Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual, with local code requirements, and in accordance with N.F.P.A 96 (THE STANDARD FOR
VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS -
current edition).
THIS IS THE
RESPONSIBILITY
OF THE INSTALLER
DANGER
ELECTRIC SHOCK
ELECTRIC CONNECTIONS MUST BE MADE BY A LICENSED ELECTRICIAN Electrical shock will cause death or serious injury.
HAZARD
CAUTION:
Electrical Shock Hazard
The ground lug of this appliance must be connected to a suitable building ground. NOTE: This appliance requires a dedicated 60 Amp electrical branch circuit protection.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
9
INSTALLATION (continued)
DANGER
FIRE HAZARD
THE FIRE SUPPRESSION
SYSTEM MUST BE CHARGED AND CERTIFIED BY AN AUTHORIZED
ANSUL® DISTRIBUTOR. NEVER ATTEMPT TO
MODIFY OR BYPASS THE FIRE SUPPRESSION SYSTEM. AN UNCONTROLLED FIRE CAN CAUSE SERIOUS INJURY, DEATH AND/OR PROPERTY LOSS.
IMPORTANT: The FIRE SUPPRESSION SYSTEM must be SET-UP and CHARGED by an authorized Ansul® distributor before the ventilator blower will operate.
NOTE: If the fire suppression system is discharged, a buzzer will sound continu­ously and the cooking appli­ance will remain inoperable until the fire suppression sys­tem is serviced. Recharging
and resetting must be per­formed by an authorized Ansul® distributor ONLY.
Charging of the Ansul Fire Suppression system must be in accordance with Ansul®
Design, Installation, Recharge and Maintenance Manual.
(Ansul® #418087-05)
FIRE SUPPRESSION SYSTEM INSTALLATION
1. Any REMOTE MANUAL PULL STATION must be installed by an authorized ANSUL® distributor in accordance with the AUTHORITY HAVING JURISDICTION.
NOTE: If a REMOTE MANUAL PULL STATION is installed, moving the unit for servicing will cause the Ansul® system to discharge. In this case, the unit must only be installed with four fixed legs (i.e. remove rear casters and replace with legs). Additional legs may be ordered through an Authorized Wells Service Agency. See page 31.
2. The FIRE SUPPRESSION SYSTEM is comprised of a pressurized cartridge & container of liquid fire suppressant, with associated plumbing and controls. It utilizes factory installed FUSIBLE LINKS for automatic actuation, and a factory installed MANUAL PULL STATION for manual actuation. Two NOZZLES are used to disperse the liquid fire suppression media.
3. When the fire suppression system activates, the fire suppression media is discharged, both the cooking appliance and the ventilator are de-energized, and a buzzer will sound continuously. The fire suppression media will form an emulsion designed to both smother and cool the fire.
Call your Authorized Ansul® Distributor immediately for
service.
NOTE: See page 26 for the Material Safety Data Sheet for the fire
suppression agent.
4. The MANUAL PULL STATION and any similar REMOTE MANUAL PULL STATION will activate the fire suppression system when the ring on the pull station is pulled horizontally.
Fig. 6 Fire Suppression System
10
INSTALLATION (continued)
FILTERS INSTALLATION
1. FILTER PACK: Ships installed in the hood. If the FILTER PACK is not in position, the CHECK FILTERS indicator will light. If the FILTER PACK becomes clogged, the REPLACE FILTER PACK indicator will glow. To install the FILTER PACK: Position the filter pack with the charcoal portion UP. Slide the filter pack toward the rear of the unit until it contacts the guides on the back panel. Push the filter pack UP into the upper opening until it rests firmly against the filter pack seal. When up in position, holder clips can be snapped over wall ledge on each side. To remove FILTER PACK: Grasp both holder clips and pull INWARD until the clips clear the sidewall ledge. Then, pull the filter pack down and out.
2. PRE-FILTER: The PRE-FILTER ships in the FILTER FRAME. If the PRE-FILTER is not in position, or if the PRE-FILTER is not in the FILTER FRAME, the CHECK FILTERS indicator will light. If the PRE-FILTER becomes clogged, the REPLACE PRE-FILTER
indicator will glow. To install the PRE-FILTER: Pay attention to the air flow markings. The AIR FLOW arrow will point away from the installer. Slide the assembly up into the front opening, behind the upper filter rail. While pressing slightly against the bottom of the assembly, pull the FILTER HANDLE toward you so as to engage the FILTER HOOK over the lip of the top filter rail. Then lower and seat the assembly into the top indentation of the lower filter rail.
3. GREASE BAFFLE: If the GREASE BAFFLE is not in place, the
CHECK FILTERS indicator will glow. To install the GREASE BAFFLE: Slide the grease baffle up into the indentation of the upper filter rail, then lower and seat it into the bottom indentation of the lower filter rail. Pull toward you and downward to verify the GREASE BAFFLE is properly seated in the lower frame rail.
NOTE:
The GREASE BAFFLE and FILTER PACK activate mechanical switches, and the PRE-FILTER activates a vacuum switch, to verify that the filter elements are in their proper positions. All filter elements must be properly installed or the cooking appliances will not be energized. Also, the CHECK FILTERS indicator will light.
IMPORTANT:
The filter hook prevents the PRE-FILTER from being drawn in during operation.
After installation, press against the top of the filter frame to verify proper engagement of the filter hook over the lip of the top filter rail.
SEAL
T
I N
FILTER PACK
HOLDER CLIP
CLIPS ONTO
LEDGE
U F O L
L A
W
W O
L F
R
I A
Fig. 7 Filter Installation
FILTER PACK POSITION SWITCH
FILTER PACK SEAL
FILTER PACK
HOLDER CLIP
GREASE BAFFLE POSITION SWITCH
PRE-FILTER ASSEMBLY
GREASE BAFFLE
GREASE TROUGH
GREASE CUP
11
PRE-FILTER NOTE: AIR FLOW ARROW POINTS FROM
AWAY
INSTALLER WHEN PROPERLY INSTALLED
FILTER HOOK
R
E
T
L
I
F
-
E
R
P
FILTER HANDLE
FILTER FRAME
NOTE: PRE-FILTER IS SENSE D AS BEING IN POSIT ION BY THE PRESSURE DROP ACROSS IT.
FILTER RAIL
FILTER HOOK
INSTALLATION (continued)
WARNING Slipping / Falling Hazard
Spilled Oil
DO NOT OPERATE UNLESS
THE GREASE CUP IS
INSTALLED.
Oil and moisture will drip onto the floor and falls may result. Death or serious injury may result from slipping and falling
CAUTION: Burn Hazard
DO NOT OPERATE UNLESS
GREASE TROUGH
IS INSTALLED. Moisture will drip into the hot cooking surface, causing splattering of hot liquids. Serious injury can result from contact with hot splatter.
GREASE TROUGH AND GREASE CUP INSTALLATION
1. Install the GREASE TROUGH into the brackets below the grease baffle.
2. Install the GREASE CUP on the right side of the unit, directly below the grease trough.
HOTPLATE DRIP PAN INSTALLATION (SPIRAL HEATING ELEMENTS ONLY)
1. Lift / rotate the elements up.
2. Install a drip pan in each element cutout.
3. Install an element support into each drip pan. The ends of the
support set in the indentations in the pan. The support’s center boss must be on the top.
4. Rotate elements back into place.
Fig. 8 Hotplate Drip Pan Installation
Element Support
Drip Pan
Heating Element
(Lifted)
OVEN RACK INSTALLATION
1. Install fan baffle.
Use care around the fan. The blades are sharp.
2. Install one rack support
on the fan baffle, and one rack support on the left wall of the oven cavity.
3. Install racks as needed
for the product being prepared.
12
Fig. 9 Oven Rack Installation
OPERATION
VENTILATOR OPERATION
1. Press the VENTILATOR POWER switch to ON. The green VENTILATOR POWER light will glow and the blower fan will start. After a short time, if all filters are sensed as being in position and not clogged, the cooking appliance will be energized. During normal operation, the VENTILATOR POWER light will be the only light glowing on the upper control panel.
2. If the amber CHECK FILTER light glows, one or more filter elements is out of position. Check the GREASE BAFFLE, PRE-FILTER and FILTER PACK for proper installation in their respective positions. Grease baffle and filter pack position are sensed by mechanical switches. Pre-filter position is sensed by a vacuum switch.
3. When the amber REPLACE PRE-FILTER light glows, the pre-filter is nearing the end of its service life. Replace the disposable PRE-FILTER ELEMENT.
4. When the amber REPLACE FILTER PACK light illuminates, the HEPA / Charcoal filter pack is nearing the end of its service life. Replace the FILTER PACK.
Note: The REPLACE PRE-FILTER and REPLACE FILTER PACK lights are a warning that the indicated filter is near the end of its service life. The appliance will continue to operate for a period of time after the light glows to allow continued operation through a peak period. However, the indicated filters must be replaced within a reasonably short time period or they will clog and shut down electrical power to the cooking appliance . The ventilator blower will continue to run.
5. When the red SERVICE REQUIRED light glows, either the pre-filter or filter pack (or both) is clogged and can no longer pass sufficient air to allow further operation. The ventilator fan continues to run, but the cooking appliance is shut down until the underlying clogged filter situation has been corrected. This can occur when neither CHANGE...FILTER indicator light is lit, if both pre-filter and filter pack are marginal. Replacing both the pre-filter and the filter pack will remedy the situation.
Note: Replacing the pre-filter, even though not very dirty, will often extend the service life of the more expensive filter pack.
Reset the unit by turning the VENTILATOR POWER switch to OFF, then back ON.
6. A failure of incoming electrical power will cause a shut down of the unit. After power is restored, reset the unit by turning the VENTILATOR POWER switch to OFF, then back ON.
NOTE: Oven, griddle and hotplate will not operate unless the fire suppression system is charged, and the ventilator section is operating .
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
Fig. 10 Ventilator Indicator and Warning Lights
13
OPERATION (continued)
SUGGESTED COOKING TIMES
A. CONVECTION OVEN
PRODUCT TEMP TIME NUMBER
ºF MINUTES OF RACKS
BREAD PRODUCTS Hamburger Roll 300 15 5 Bread (1 lb loaves) 325 34 3 (12 loaves) Roll 300 16 5 (60 rolls) Baking Soda Biscuit 400 7 3 For best baking results, use rack positions 2, 5 & 8 ( where rack position 1 is the top rack) Baking one pan: use rack 5; baking 2 pans: use racks 2 & 8.
PASTRIES Sheet Cake (2½ lbs. per pan) 300 17 5 Frozen Fruit Pie (46oz.) 350 50 5 (10 pies) Frozen Fruit Pie (26oz. - 8" dia.) 350 40 5 (15 pies) Sugar Cookie 300 15 5 Danish Roll 350 12 5 Fruit Cake 275 75 3 Cake (1 lb.) 300 19 5 (10 cakes)
OTHER Melted Cheese Sandwich 400 8 5 Idaho Potato (120 potatoes) 450 40 5 Macaroni & Cheese 350 30 5
NOTE: "HIGH" fan speed provides the fastest cook time. "LOW" fan speed is used for foods which are sensitive to air currents, such as meringue pie.
B. GRIDDLE
PRODUCT TEMP TIME ºF MINUTES
Sausage (Link or Patty) 350 3-4 Bacon 350 2-3 Canadian Bacon 350 2-3 Ham Steak 375 3-4 Minute Steak 400 3-4 Hamburger 350 3-4 Melted Cheese Sandwich 375 3-4 Hot Dog 325 2-3 French Toast 350 2-3 Pancakes 375 2 Eggs, Scrambled 300 1-2 Eggs, Hard Fried 300 3 Eggs, Sunny Side Up 300 2
14
OPERATION (continued)
CONVECTION OVEN OPERATING INSTRUCTIONS
A. MANUAL COOK MODE
1. Set the OVEN POWER SWITCH (C.01) to ON. The OVEN POWER ON INDICATOR (C.03) will glow when the switch is ON.
2. Rotate OVEN TEMPERATURE CONTROL knob (C.07) until the desired cooking temperature is displayed on the READOUT (C.05A). The oven will begin heating, and the temperature digits will flash, until the set temperature is reached.
3. Rotate OVEN TIME CONTROL knob (C.06) until the desired time is displayed on the READOUT. The digits and colon will flash, indicating that time has been set but the timer is not started.
4. Load product in the oven. Press START TIMER key (C.08). The timer digits count down and the colon (only) flashes during the timer period.
5. At the end of the timer period, an audible alarm will sound. Press CANCEL key (C.11) to silence the alarm.
SUGGESTION: For best baking results when making baking soda biscuits, use rack positions 2, 5 & 8 ( where rack position 1 is the top rack). When baking one pan: use rack 5 (center rack); when baking 2 pans: use racks 2 & 8; when baking three pans: use racks 2, 5 & 8.
B. PROGRAM COOK MODE
1. Five (5) programmable keys (C.10) are provided for presetting frequently used time / temperature combinations. To set the program: a. Press and hold the appropriate PGM key. b. While holding the PGM key, turn the TIME and TEMP knobs until the desired time and temperature is displayed on the readout. c. Release the PGM key to store the displayed time and temp in memory.
2. The program for any PGM key can be recalled by momentarily pressing that PGM key.
3. To start a programmed cook cycle, press the appropriate PGM key and the START TIME key. Once the cook cycle has started, the TIME and TEMP knobs are locked out to prevent accidental re-programming.
4. The actual oven temperature may be recalled at any time by pressing the ACTUAL TEMP key (C.09).
5. At the end of the timer period, an audible alarm will sound. Press CANCEL key (C.11) to silence the alarm.
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Electrical Shock Hazard
DO NOT splash or pour water onto control panel or wiring.
CAUTION:
Electrical Shock Hazard
DO NOT operate the unit if the keypad is torn or broken.
C.03
C.01 C.02
C.05
C.06
C.08 C.09
C.10
C.04
C.05
C.05
C.07
C.11
A
B
15
OPERATION (continued)
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Burn Hazard
Do not attempt to clean the oven until it has cooled to 150ºF or less. See CLEANING INSTRUCTIONS, page 18
CAUTION:
Electrical Shock Hazard
DO NOT splash or pour water onto control panel or wiring.
IMPORTANT:
To extend the life of your appliance and internal components, allow the oven, griddle and hotplates cool to 200ºF or less before turning the ventilator off.
C. TEMPERATURE OFFSET MODE
1. A user preference offset mode is provided should the user feel the oven cooks too hot or too cold.
2. The OFFSET MODE can be used to offset the set / displayed temperature from the sensed temperature by as much as ± 35ºF, in 5ºF increments: a. Rotate the TIME controller until the time digits on the display read "00:00". b. Rotate the TEMP control until the temp digits display between 400º and 500º. c. Press and hold the START TIMER key for five seconds. d. Turn either the TIME or TEMP control until the desired offset is displayed. e. Press the ACTUAL TEMP key to exit.
GRIDDLE OPERATING INSTRUCTIONS
A. SEASONING
The metal surface of the griddle has microscopic pores. It is important to fill the pores with cooking oil to provide a hard, non-stick cooking sur­face.
1. Turn GRIDDLE TEMPERATURE CONTROL (G.01) clockwise to 375ºF. Allow the griddle to heat until the GRIDDLE HEAT ON IN­DICATOR (G.02) goes OFF, showing that the griddle is up to the set temperature.
2. Spread a light film of oil over the entire griddle surface.
3. Allow the oil film to "cook in" for 2 - 3 minutes, or until the oil smokes.
4. Wipe the griddle surface with a clean cloth to remove any standing oil.
5. For new griddles, repeat this procedure 2 - 3 times, until the griddle has a slick, clean surface.
B. COOKING WITH YOUR GRIDDLE
1. Turn the GRIDDLE TEMPERATURE CONTROL (G.01) to the de­sired cooking temperature. The solid-state thermostatic controller will automatically maintain set temperature.
2. The GRIDDLE HEAT ON INDICATOR (G.02) will glow when the heating elements are energized.
16
OPERATION (continued)
HOTPLATE OPERATING INSTRUCTIONS
A. COOKING WITH YOUR HOTPLATE
1. Each element is individually controlled by a TEMPERATURE CONTROL (H.01 and H.03). These are infinite switch controls which control based on electrical current draw, not the actual temperature of the hotplate surface.
2. Settings are OFF to HIGH.
3. The associated indicator will glow when the switch is in any position other than OFF.
4. When set to HIGH, the hotplate element can reach maximum temperature in approximately 10 minutes.
5. Once liquid begins to boil, reduce the setting to minimize power consumption and increase the useful life of the elements.
6. Use cooking pans which fully cover the elements for maximum efficiency. Maximum recommended pot diameter is 10 inches.
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Electrical Shock Hazard
DO NOT splash or pour water onto control panel or wiring.
CAUTION:
Electrical Shock Hazard
Use extreme caution when using double broiler-type pans: DO NOT over fill the lower pan with water, which can cause an overflow. Any moisture splashed onto the hotplate top can leak into the lower areas of the oven causing a potential shock hazard and causing severe damage to the electronic controller.
NOTE: Damage caused by moisture leaking into the electronic controller is NOT covered by warranty.
IMPORTANT: The dial markings are an INDICATION of temperature only. The temperature of the food product depends on many factors, including the size, shape and material of the food container, and the quantity and consistency of the food product.
17
CLEANING INSTRUCTIONS
DANGER
ELECTRIC SHOCK HAZARD
DO NOT SPRAY WATER ON OR AROUND
ELECTRICAL EQUIPMENT
DO NOT WASH FLOOR NEAR ELECTRICAL
EQUIPMENT WITH WATER SPRAY
CAUTION:
Cut Hazard
Use due care when cleaning near fan. Blades are sharp.
CAUTION:
Electrical Shock Hazard
DO NOT splash or pour water onto control panel or wiring.
CAUTION:
Heat and Smoke Hazard
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid a build-up of heat and/ or smoke.
IMPORTANT: Avoid Fire Suppression System discharge!
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid melting a fusible link and causing a discharge of the fire suppression media.
IMPORTANT: Always rub / wipe in the direction of the polish lines or grain of the metal.
CONVECTION OVEN CLEANING INSTRUCTIONS
PRECAUTIONS Turn oven power switch to FAN
Allow oven to cool
FREQUENCY As Noted
TOOLS Mild Detergent, Soft Cloth or Sponge
Plastic Scouring Pad Spray Bottle Commercial Oven Cleaner/Degreaser
DAILY
1. Ventilator fan must be racks and take to sink.
2. Let oven cool to 200°F. If oven is cooler than 200°F, raise temperature to no more than 200°F.
3. Mix oven cleaner/degreaser per manufacturer’s directions. Spray oven cleaner/degreaser solution onto soiled surfaces; then, close oven door and let stand for 5 min.
4. Open door slowly to allow steam to escape and allow oven to cool completely.
5. Wipe oven surfaces with a soft cloth, rinse cloth as necessary.
6. Re-spray any remaining soiled areas and scrub with a plastic scouring pad.
7. Rinse all surfaces with a clean soft cloth dampened with clean water.
8. Wash, rinse, and sanitize oven racks and replace in oven.
9. Wipe exterior surfaces with a clean cloth dampened with clean water and a non-abrasive cleanser. Rinse by wiping with a clean cloth dampened with clean water.
HEAVY SOIL RECOVERY—As Needed
1. Turn oven power switch to FAN; remove racks and take to back sink.
2. Let oven cool to 200°F. If oven is cooler than 200°F, raise temperature to no more that 200°F.
3. Spray Oven Cleaner/Degreaser full strength onto soiled surfaces; then, close oven door and let stand for 5 min.
4. Open door slowly to allow steam to escape and allow oven to cool completely.
5. Wipe oven surfaces with a soft cloth, rinse cloth as necessary.
6. Re-spray any remaining soiled areas and scrub with a plastic scouring pad.
7. Rinse all surfaces with a clean soft cloth dampened with clean water.
8. Wash, rinse, and sanitize oven racks and replace in oven.
ON. Turn oven power switch to FAN; remove
18
CLEANING INSTRUCTIONS (continued)
GRIDDLE CLEANING INSTRUCTIONS
PRECAUTIONS Griddle surfaces are HOT. Wear appropriate heat
protective gloves, apron and goggles
FREQUENCY As Noted
TOOLS Scraper, Pumice Stone or Griddle Brick
Clean Cooking Oil Mild Detergent, Soft Cloth or Sponge Plastic Scouring Pad
1. To keep the griddle clean and food flavors at their best, scrape the griddle after preparing each order. Scrape excess food into the waste hole in the grease trough (front of the griddle cooking surface). After each 2 - 3 orders, wipe the griddle surface with a light coat of oil.
2. Clean the griddle surface daily, at a minimum: a. Keep the ventilator fan b. Set griddle temperature control to 220ºF. Allow the griddle temperature to drop to 220ºF before proceeding. c. Pour a small amount of water on the griddle surface and let it "sizzle". d. Use a pumice stone or griddle brick to remove all remaining waste, and to clean the griddle surface down to bright metal. Wipe off any remaining powder residue. e. Use a soft-bristled fiber brush in a circular motion to remove any remaining food particles. f. Turn temperature control to OFF. Allow the griddle surface to cool, then wipe the surface with a clean cloth. g. Dry the griddle surface thoroughly. h. Season the cooking surface after each cleaning using the instructions on page 10.
3. At least once each day, the GREASE TROUGH must be thoroughly cleaned. Using a scraper, remove all grease and food waste from the grease trough and into the grease drawer.
4. After scraping all cooking waste from grease trough into GREASE DRAWER, take the grease drawer to kitchen cleaning area and properly dispose of all waste. a. Clean drawer with hot water and a mild detergent. b. Dry drawer thoroughly and reinstall in griddle.
5. GRIDDLE EXTERIOR: a. Wipe down splash guards, griddle body and the grease trough with a cloth dampened with warm water and a mild detergent. b. A plastic scouring pad and a non-abrasive cleanser may be used for hard-to-remove food particles. c. Rinse thoroughly with clean water. DO NOT splash or pour water onto control panel or wiring. d. Dry griddle with a soft, clean cloth.
ON.
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Electrical Shock Hazard
DO NOT splash or pour water onto
control panel or wiring.
CAUTION:
Heat and Smoke Hazard
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid a build-up of heat and/ or smoke.
IMPORTANT: Avoid Fire Suppression System discharge!
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid melting a fusible link and causing a discharge of the fire suppression media.
IMPORTANT:
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
19
CLEANING INSTRUCTIONS (continued)
CAUTION:
Burn Hazard
Turn off both hotplates and allow to cool before cleaning
CAUTION:
Heat and Smoke Hazard
Keep the ventilator fan running during any "hot surface" cleaning operation to avoid a build-up of heat and/ or smoke.
IMPORTANT: Avoid Fire Suppression System discharge!
Allow hotplates to cool to 200ºF or less before turning the ventilator off to avoid melting a fusible link and causing a discharge of the fire suppression media.
IMPORTANT:
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
IMPORTANT: Always wipe or rub in the direction of the polish lines or grain of the metal.
HOTPLATE CLEANING INSTRUCTIONS
PRECAUTIONS Turn oven controls to OFF Allow hotplates to cool
FREQUENCY Daily
TOOLS Mild Detergent, Soft Cloth or Sponge Non-abrasive Cleaner, Plastic Scouring Pad
1. Turn both controls to OFF. Allow both hotplate elements to cool.
2. Wipe the entire hotplate top panel using a clean cloth or sponge, dampened with hot water and a mild detergent. For burned-on foods or sauce spillage, use a non-abrasive cleanser applied with a plastic scouring pad.
3. Rinse hotplates and top panel with a soft cloth dampened with clean water.
20
CLEANING INSTRUCTIONS (continued)
VENTILATOR SECTION CLEANING INSTRUCTIONS
PREPARATION Disconnect appliance from electric power
Allow to cool before cleaning
FREQUENCY Weekly
TOOLS Warm water and a mild detergent
Soft clean cloth or sponge Bristle brush Container for disposal of grease
CLEANING
Disconnect appliance from electric power
Allow to cool before cleaning
Remove the grease baffle, pre-filter assembly, grease trough and grease cup. Empty the grease trough and grease cup.
Remove the pre-filter from the filter frame. Wash and rinse the filter frame ONLY.
Wash and rinse the grease baffle, grease trough and grease cup in a sink or dishwasher using mild detergent and warm water. Allow to air dry.
Reinsert the pre-filter into the filter frame. Reinstall the pre-filter, grease baffle, grease trough and grease cup.
Procedure is complete
CAUTION:
Electric Shock
Disconnect appliance from electric power before cleaning.
Hazard
CAUTION:
Hot Surface
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
Never allow PRE-FILTER or FILTER PACK to get wet. DO NOT wash either of these two filters. Washing these filters will ruin them and cause the appliance to shut-down.
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur. Damage to internal components from water damage is not covered by warranty.
IMPORTANT:
This appliance is not jet stream approved. Do not direct water jet or steam jet at this appliance, or at any control panel or wiring. Do not splash or pour water on, in or over any controls, control panel or wiring.
IMPORTANT:
DO NOT use steel wool or metal implements to clean drawers or cabinet surfaces.
21
TROUBLESHOOTING SUGGESTIONS
A. NO PART OF THE APPLIANCE WILL HEAT
1. Verify that appropriate cooking controls are ON.
2. Check electrical supply. Make sure service breaker is ON.
3. Make sure all filters are properly installed, and that no filter warning lights are lit.
4. Possible improper service wiring: Have a licensed electrician verify
that all three legs of the 3ø service are properly connected (i.e. Leg 1 to L1, Leg 2 to L2, Leg 3 to L3), and that all three legs are of the proper voltage and phase.
5. Ansul® fire suppression system not charged.
B. GRIDDLE WILL NOT HEAT
1. Verify that temperature control is set to the desired temperature.
2. Possible internal component damage: Have unit serviced by an
Authorized Wells Service Agency.
C. HOTPLATE WILL NOT HEAT
1. Verify that associated temperature control is set to the desired
temperature.
2. Possible internal component damage: Have unit serviced by an
Authorized Wells Service Agency.
DCONVECTION OVEN WILL NOT HEAT See Error Codes diagram at right
1. Verify that the oven switch is ON and that the temperature control is
set to the desired temperature.
2. Verify that the door is closed.
3. Hi-Limit control may have tripped: Allow unit to cool; Hi-Limit will
reset automatically.
4. Blown fuse(s) (item 40): Correct cause of over-current and replace
fuses with fuses having the same configuration and ratings.
5. Possible internal component damage: Have unit serviced by an
Authorized Wells Service Agency.
E. CONVECTION OVEN FAN WILL NOT RUN
1. Verify that the oven switch is set to ON or FAN.
2. Verify that the fan switch is set to either HIGH or LOW.
3. Hi-Limit control may have tripped: Allow unit to cool; Hi-Limit will
reset automatically.
4. Blown fuse(s): Correct cause of over-current and replace fuses with
fuses having the same configuration and ratings.
5. Possible internal component damage: Have unit serviced by an
Authorized Wells Service Agency.
CAUTION:
Electrical Shock Hazard
Removal of any cabinet panel will result in exposed electrical circuits. Any procedure requiring the removal of any cabinet panel must be performed by a qualified technician only.
CONVECTION OVEN
CONTROLLER
ERROR CODES
F1 Relay closed or relay
ohms low when not cooking
F2 Actual temperature 60ºF (±35ºF) greater than T-SET MAX
F3 Open temperature sensor
F4 Shorted temperature
sensor
F5 Relay open or relay ohms high when cooking
F6 No 60 Hz (Cycles per second other than 60 Hz detected)
Have unit serviced by an
Authorized Wells Service
Agency.
NOTE: There are no user serviceable components in the appliance. In all cases of damage or component malfunction, contact your Authorized Wells Service Agency for repairs.
22
MAINTENANCE INSTRUCTIONS
CAUTION:
Personal Injury Hazard
Disconnect appliance from electrical power before performing any of these procedures
CAUTION:
Cut Hazard
Use due care when cleaning fan. Blades are sharp.
T N E M N G
I L A
K C E H C
LATCH
BACK PLATE
STRIKER
FRONT PLATE
A. FAN CLEANING
1. Disconnect power at the circuit breaker. Allow the oven to cool.
2. Remove RACKS by pulling toward the front. Lift to clear the stop pin. Remove left and right RACK SUPPORTS by lifting.
3. Remove BAFFLE by lifting the rear slightly and pulling straight out.
4. Brush fan wheel and wipe it with a moist cloth. Sponge out all loose particles.
5. Reassemble, paying particular attention that the lip on the right side of the fan baffle is fully seated in the slot in the edge of the oven cavity.
B. LATCH ADJUSTMENT
1. The door latch must be adjusted such that the door will latch easily, yet remain closed and latched throughout the cook cycle. If the door is too tight when the oven is cold, it may pop open as the oven reaches temperature.
2. Check adjustment in two places on the latch-side of the door. Use a piece of paper (such as a dollar bill) between the inner surface of the door and the door gasket, just above and just below the latch. The paper should be definitely held, but should be able to be pulled out with just a slight drag.
3. To adjust the vertical alignment, hold the striker assembly while loosening the two screws. Move the striker assembly as needed, but do not allow the parts of the striker to move in relation to each other. Retighten the screws and re-check the alignment.
4. To adjust the fore-and-aft alignment, the back plate acts as a tapered shim. Moving the back plate vertically, in relation to the striker, will adjust the thickness of the striker assembly. When properly adjusted for thickness, verify the vertical alignment and tighten the screws.
5. Recheck the alignment. Recheck the tightness of the screw.
23
MAINTENANCE INSTRUCTIONS (continued)
C. HINGE ADJUSTMENT
1. The hinges provide the pivot for the door, allow for height adjustment and alignment so that the door closes properly on the gasket.
2. To access the hinge adjustments: a. Remove the grease tray. Remove the upper trim panel by removing the four screws at the ends of the panel.
Y L
E T A
M
I X
O R P P A
S E C
L
N
A
A
U
R
Q
A
E
E L
C
The trim panel / grease tray support assembly will then pull straight out. b. Remove the bottom trim panel by removing the four screws at the ends of the panel, and by loosening the two screws holding the bottom door gasket. The panel will then pull straight out.
3. The door should be approximately centered between the upper and lower lips of the cabinet. Adjust the door for height: a. The hinge sleeve acts as a jam nut for the height adjuster. b. The top and bottom clearances should be approximately equal. If necessary, loosen the hinge sleeve and turn
TOP
PANEL
T N E M N G
I L A
K C E H C
the height adjustment nut until the required clearances are achieved. c. Retighten the hinge sleeve.
4. Check fore-and-aft adjustment in two places on the hinge-side of the door. Use a piece of paper (such as a dollar bill) between the inner surface of the door and the door gasket. The paper should be definitely held, but should be able to be pulled out with just a slight drag.
5. To adjust a top or bottom hinge: a. Loosen the holding bolts. b. Tighten or loosen the adjusting bolt as needed to achieve
BOTTOM
PAN EL
the proper vertical clearances. c. Retighten the holding bolts. d. Recheck the clearances. Recheck the tightness of the bolts.
6. Reassemble the trim panels. Remember to retighten the screws for the lower gasket
DOOR PIVOT
ADJUSTING
BOLT
HINGE BRACKET
HOLDING
BOLTS
HINGE SLEEVE
HINGE BRACKET
HOLDING
BOLTS
HEIGHT ADJUSTMENT
ADJUSTING
BOLT
24
MAINTENANCE INSTRUCTIONS (continued)
D. TEMPERATURE CALIBRATION
TOOLS: Digital Pyrometer with Oven Probe, Protective Gloves
1. With the oven empty, clamp the thermocouple sensor in the center of the middle rack: a. Pass the thermocouple sensor wires through the corner of the door gasket and close the door. b. Plug the sensor into the Pyrometer.
2. Turn the OVEN POWER (V.01) switch to ON. Turn the FAN switch (V.02) to HI. a. Rotate the TIME control (V.06) until the time digits (V.05B) on the display read "60:00". b. Rotate the TEMP control (V.07) until the temp digits (V.05A) display 375º. c. Press the START TIMER key (V.08).
3. Allow the oven to heat for 45 minutes. If, after 45 minutes, the temperature display reads between 370º and 380º, the calibration is satisfactory. Otherwise: a. Rotate the TIME controller until the time digits (V.05B) on the display read "00:00". b. Rotate the TEMP control until the temp digits (V.05A) display between 400º and 500º. c. Press and hold the START TIMER (V.08) key for five seconds. d. Turn either the TIME or TEMP control until the desired offset is displayed. e. Press the ACTUAL TEMP (V.09) key to exit. Procedure is complete.
Exposed surfaces can be hot to the touch and may cause burns.
CAUTION:
Hot Surface
25
L
ANSUL INCORPORATED
T
MARINETTE, WI 54143-2542
ANSU
Manufacturer’s Name:
Address:
Prepared By:
®
ANSUL INCORPORATED
One Stanton Street, Marinette, WI 54143-2542
Safety and Healt h Department
SECTION 1 - IDENTITY
Common Name (Used on Label): (Trade Name and Synonyms)
Chemical Name:
Formula:
N/A This is a Mixture
N/A
ANSULEX Low pH Liquid Fire Suppressant
SECTION 2 - INGREDIENTS
PART A - HAZARDOUS INGREDIENTS
Principal Hazardous Component(s) (chemical and common name(s)):
None
MATERIAL SAFETY DATA SHEE
ANSULEX Low pH
QUICK IDENTIFIER (In Plant Common Name)
Emergency Telephone No.:
Other Information Calls:
Date Prepared:
CAS No.:
Chemical Family:
Wt.%
CAS No.
N/A N/A N/A N/A
CHEMTREC (800) 424-9300 or (703) 527-3887
(715) 735-7411
February 1, 1999
N/A
Mixture
ACGIH TLV
Acute Toxicity Data
PART B - OTHER INGREDIENTS
Other Component(s) (chemical and common name(s)):
Proprie tary Mixture of Organic and Inorganic Salts
Phosphoric Acid 0.2
EDTA
Yellow-Green F luorescent Dye 0.011
Water
Wt.%
48.0 - 50.0
0.65
Approx. 50.0
CAS No.
N/A
7664-38-2
64--02-8
518-47-8
7732-18-5
ACGIH TLV
N/E
N/E
N/E
N/E
N/E
SECTION 3 - PHYSICAL AND CHEMICAL CHARACTERISTICS (Fire and Explosion Data)
Boiling Point:
Percent Volatile by Volume (%):
Solubility in Water:
Appearance and Odor:
Flash Point:
Special Fire Fighting Procedures:
Unusual Fire and Explosion Hazards:
113 ºC
Approx. 50.0
Vapor Density: (Air = 1):
1.03
100%
Fluorescent Yellow Colored Liquid, Mild Odor
None to boiling
Flammable Limits in Air % by Volume:
N/A
NONE - THIS IS AN EXTINGUISHING AGENT
None
Spec ifi c Gravity (H O= 1):
2
Evaporation Rate: (Butyl Acetate=1):
Reactivity in Water:
Extinguisher Media:
1.33
Approx. 0.005
Mild exothermic reaction
N/A N/A
Vapor Pressure (mm Hg) :
Auto-Ignition Temperature:
SECTION 4 - PHYSICAL HAZARDS
Stability:
Incompatibility (Materials to Avoid):
Hazardous Decomposition Products:
Hazardous Polymerization:
Will Not Occur
Unstable
Stable
Reactive Metals, ClF , electrically energized equi pment, any mat erial reactive wit h water.
Not esta blished, acrid fumes.
May Occur
Conditions to Avoid:
Conditions to Avoid:
N/A
3
N/A
Acute Toxicity Data
NDA
NDA
NDA
Oral LD ( rat)
6800 mg/kg
NDA
Not Determined
50
26
SECTION 5 - HEALTH HAZARDS
Threshold
Limit Value:
Routes of Entry:
Eye Contact:
Skin Contact:
Inhalation:
Ingestion:
Signs and
Symptoms:
Medical Conditions Generally
Aggravated by Exposure:
Chemical Listed as
Carcinogen or Potential:
None Established
Irritant
Irritant
Not an expected route of entry. Can be irritating to mucous membranes.
Irritating to mucous membra nes. Acute Oral L D (Sprague-Dawley rats) 825.5mg/kg.
Acute Exposure: Material irritates skin, eyes, and mucous membranes.
Chronic Exposure: None known.
None known.
National Toxicology Program:
Ye s
No
I.A.R.C Monographs:
SECTION 6 - EMERGENCY AND FIRST AID PROCEDURES
Eye Contact:
Skin Contact:
Inhalation:
Ingestion:
Flush and irrigate with water for 15 minutes while holding eyelids open. If irritati on persists, seek medical attention.
Wash thoroughly with soap and water. If irritation persists, seek medical attention.
Fresh air if symptoms occur. If irritation persists, seek medical attention.
Dilute by drinki ng large quantities of water.
Ye s
No
ANSULEX Low pH (continued)
50
OSHA
Ye s
No
SECTION 7 - SPECIAL PROTECTION INFORMATION
Respiratory Protection
(Specify Type):
Ventilation:
Protective
Gloves:
Other Protective
Clothing or Equipment:
N/A
Local Exhaust:
N/A N/A
Rubber gl oves for spill/leak
Mechanical (General):
Eye Protection:
Eye wash and safety showers are good safety practice.
Chemical goggles recommended during spill/ leak p rocedu res.
SECTION 8 - SPECIAL PRECAUTIONS AND SPILL/LEAK PROCEDURES
Precautions to be taken
in Handling and Storage:
Other
Precautions:
Steps to be taken in Case
Material is Released or Spilled:
Waste Disposal
Methods:
Store in original container. Keep tightly closed. Keep separate from acid.
See incompatibility information in Section 4.
Stop leaks. Contain spil ls. Remo ve as much as possible. Place in closed container for proper disposal Wash spill area with large amounts of water to remove traces and neutralize.
Dispose of in compliance with local, state and federal regulations.
HAZARDOUS MATERIAL IDENTIFICATION SYSTEM
HAZARD INDEX
4 SEVERE HAZARD 0 HEALTH 3 SERIOUS HAZARD 2 MODERATE HAZARD 0 FLAMMABILITY 1 SLIGHT HAZARD 0 MINIMAL HAZARD 0 REACTIVITY
N/A = Not Applicable NDA = No Data Available N/E = Not E stablished
ANSUL and ANSULEX are registered trademarks.
Internet Address: http://www.ansul.com
ANSUL INCORPORATED, ONE STANTON STREET, MARINETTE, WI 54143-2542 Form No. F-90160-6 ©1999 Ansul Incorporated
27
28
29
MAINTENANCE SCHEDULES
USE AND MAINTENANCE SHALL BE IN ACCORDANCE WITH THE STANDARD FOR
VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS, N.F.P.A 17A
& N.F.P.A. 96 (current editions).
DANGER
Fire Hazard
FAILURE TO PROPERLY CLEAN AND MAINTAIN THIS EQUIPMENT CAN CAUSE A FIRE. AN UNCONTROLLED FIRE CAN CAUSE SERIOUS INJURY, DEATH AND/OR PROPERTY LOSS.
NOTE: A signed and dated VENTILATOR HOOD MAINTENANCE LOG must be maintained on the premises, and shall be available for inspection by the authority having jurisdiction. See pages 28 & 29.
IMPORTANT: Parts used for the Ansul® fire suppression system are not serviceable by the owner / operator. Procedures for
servicing fire suppression equipment are described in:
ANSUL® R-102 SYSTEM DESIGN, INSTALLATION, RECHARGE AND MAINTENANCE MANUAL
(Ansul® #418087-05).
1. 6-MONTH MAINTENANCE (MUST BE PERFORMED BY AN AUTHORIZED ANSUL® DISTRIBUTOR ONLY):
a. Inspect and test total operation including FIRE DAMPER and all SAFETY INTERLOCKS.
b. All FIRE SUPPRESSION SYSTEM actuation components including MANUAL PULL STATION and any REMOTE MANUAL PULL STATION must be inspected for proper operation in accordance with the maintenance schedule published in ANSUL® R-102 SYSTEM DESIGN,
INSTALLATION, RECHARGE AND MAINTENANCE MANUAL (Ansul® #418087-05).
c. The FIRE SUPPRESSION SYSTEM FUSIBLE LINKS must be inspected. NOZZLES and MANUAL PULL STATION must be cleaned in accordance with ANSUL® R-102 SYSTEM
DESIGN, INSTALLATION, RECHARGE AND MAINTENANCE MANUAL (Ansul® #418087-05).
d. The FIRE SUPPRESSION AGENT TANK, PIPING and FLEXIBLE TUBING must be INSPECTED.
2. 12-YEAR MAINTENANCE: (MUST BE PERFORMED BY AN AUTHORIZED ANSUL® DISTRIBUTOR ONLY):
a. The FIRE SUPPRESSION AGENT TANK and ¼” FLEX HOSE must be HYDROSTATICALLY TESTED, and the FIRE EXTINGUISHING AGENT must be REPLACED in accordance with the maintenance schedule published in ANSUL® R-102 SYSTEM (STANDARD UL 300 LISTED). b. The FUSIBLE LINKS in plenum and damper must be REPLACED. This maintenance to be performed by qualified Ansul® service personnel only.
30
PARTS & SERVICE
DESCRIPTION SERVICE PART NO.
OVEN RACK Replacement 21376 PRE-FILTER 22618 PRE-FILTER CAGE 22683 FILTER PACK (HEPA + CHARCOAL) 22619 GREASE BAFFLE 22684 GREASE CUP 22626 LEG KIT 22829 CASTER KIT 22830 DRIP TRAY, 8” (Spiral Hotplate) 21705 SCRAPER, CLEANING (Ceramic Hotplate) 22445 ELEMENT SUPPORT (Spiral Hotplate) 500039 CLEANING CREME, CERAMIC HOTPLATE 501124
WELLS BULLETIN (ANSUL® PARTS LIST) 303331 NOTE: Ansul® Manual 418087-05 and Wells Bulletin 303331 are intended for use by authorized Ansul® service personnel only. Ansul® Manual 418087-05 must be obtained through your authorized Ansul® distributor.
IMPORTANT: Use only factory authorized service parts and replacement
.
filters
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Manufacturing Co
2 Erik Circle P. O. Box 280 Verdi, NV 89439 phone: (775) 345-0444 fax: (888) 492-2783 (Service Parts Dept.)
Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you.
.
CUSTOMER SERVICE DATA
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________ TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________ EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one)  208  240
please have this information available if calling for service
31
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