Bloomfield WV-4HF, WV-4HSRWT, WV-4HFRWT, WV-4HFRW, WV-4HS Operation Manual

...
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
www.wellsbloomfield.com
OPERATION MANUAL
UNIVERSAL
WV-4HFRW
WV-4HFRWT
WV-4HSRW
WV-4HSRWT
INSTALLATION
USE & CARE
504
HOTPLATE
COOKTOP
with
HOOD
MODELS:
WV-4HF
WV-4HS
Includes
Model WV-4HSRW
This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of
this appliance. Additional manuals are available from your WELLS DEALER.
THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR
INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any
questions concerning installation, operation or maintenance of this equipment.
p/n 303903 Rev. C ECN-13380 M504 080523 cps
IMPORTANT: DO NOT DISCARD THIS MANUAL
PRINTED IN UNITED STATES OF AMERICA
LIMITED WARRANTY STATEMENT
Unless otherwise specified, all commercial cooking equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS BLOOMFIELD PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unauthorized personnel. The prices charged by Wells Bloomfield for its products are
based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Bloomfield authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or contact:
Service Department, Wells Bloomfield, LLC
P.O. Box 280, Verdi, Nevada 89439
phone (775) 689-5707 or fax (775) 689-5976
for information and other details concerning warranty.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.
2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and wiring diagrams supplied with the equipment are
not covered by this warranty.
4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.
5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.
8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.
9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on non­warranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of
non-genuine Wells parts completely voids any
warranty.
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
SHIPPING DAMAGE CLAIM PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY:
Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY ................................................................ xi
SPECIFICATIONS ....................................................... 1
FEATURES & OPERATING CONTROLS ................... 2
PRECAUTIONS & GENERAL INFORMATION ........... 6
AGENCY LISTING INFORMATION ............................ 7
INSTALLATION ........................................................... 8
OPERATION ............................................................... 12
CLEANING INSTRUCTIONS ....................................... 17
MAINTENANCE SCHEDULES .................................... 21
MSDS (Ansulex Low pH) ............................................. 24
TROUBLESHOOTING SUGGESTIONS ..................... 26
PARTS & SERVICE .................................................... 27
CUSTOMER SERVICE DATA .................................... 27
INTRODUCTION
Thank You for purchasing this Wells Bloomfield appliance. Proper installation, professional operation and consistent maintenance of this appliance will ensure that
it gives you the very best performance and a long, economical service life. This manual contains the information needed to properly install this appliance, and to use and care for
the appliance in a manner which will ensure its optimum performance.
MODEL
WV-4HF NO
WV-4HFRW
WV-4HFRWT
WV-4HS NO
WV-4HSRW
WV-4HSRWT
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
millimeters n/a 152 152 483
SPECIFICATIONS
ROLL
WARMER
YES
YES
VOLTS
50/60 Hz
208V 16 15 26 30 6,300 240V 18 17 30 35 8,300 208V 19 15 30 34 7,000 240V 27 22 43 48 11,600 208V 20 19 34 39 8,100 240V 23 22 39 45 10,700 208V 19 15 30 34 7,000 240V 22 17 34 38 9,200
Minimum clearances required from unit to nearest combustible surface or object
BACK SIDE BOTTOM TOP
inches n/a 6 6 19
3ø AMPS
L1 L2 L3
1
AMPS WATTS
DIMENSIONS
POWER CORD
30-1/4” WIDE
(42-1/4" wide including spacers)
77-1/4” HIGH
35-1/2” DEEP
Power Cord (when provided):
NEMA 15-60P
FEATURES & OPERATING CONTROLS
28
56
53
19
16
18
23
a11
a15
70
VENTILATOR CONTROL PANEL see pages 4 & 5
18
23
COOKTOP CONTROL PANEL see pages 4 & 5
16
22
a10
12
a6
a31
40
41
44
4243
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
38
9
Fig. 1 Ventilator Section Operating Features & Controls
8
WARMER CONTROLS see pages 4 & 5
38
2
VENTILATOR SECTION
FEATURES & OPERATING CONTROLS (continued)
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
ITEM
a6.
8.
9.
a10.
a11.
12.
a15.
16.
18.
19.
22.
23.
28.
a31.
38.
40.
41.
42.
43.
44.
56.
70.
DESCRIPTION
FIRE SUPPRESSION AGENT TANK (1.5 gal.)
ADJUSTABLE (FRONT) LEG
RIGID (REAR) CASTER
MANUAL PULL STATION
FUSIBLE LINKS
LOWER REAR ACCESS PANEL
DISCHARGE NOZZLE GREASE BAFFLE PRE-FILTER ASSEMBLY
HEPA/CHARCOAL FILTER PACK
GREASE CUP GREASE TROUGH
VENTILATOR EXHAUST DUCT
STATUS INDICATOR
POWER CORD WARMER RELAY
POWER CONTACTOR
BUILDING FIRE ALARM RELAY
GROUND LUG INTERLOCK TERMINAL
VENTILATOR FAN COOLING FAN
COMMENT
Container for Ansulex™ Low-pH liquid fire suppression liquid.
Allows the unit to be leveled.
Allows the unit to be easily positioned by lifting the front of the unit slightly.
Provides a means of manual activation of the fire suppression system. PULL ONLY IN CASE OF FIRE!
Automatically activates fire suppression system in the event of fire on the cooktop.
Allows access to Ansul® fire suppression agent tank (a6) and controls also access to main power contactor (41).
Fire suppression media discharges here (2 places). Extracts and drains most grease and moisture from the air flow.
Comprises the PRE-FILTER FRAME and a replaceable PRE-FILTER. Stops larger particles of grease from reaching the FILTER PACK for reduced maintenance costs.
Stops most grease and smoke particles. Also assists in some cooking odor removal.
Collects grease/moisture drained from grease trough (23). Directs grease/moisture removed by grease baffle to grease
cup. Exit point for ventilator airflow - on top left rear of unit.
DO NOT BLOCK
Displays status of fire suppression system (COCKED - FIRED) If FIRED, a buzzer will sound continuously.
6’ cord and cap. Plug for NEMA 15-60R (receptacle by user). Provides power to roll warmer section. Energized at all times
except during fire safety shut-down. Energizes cooktop only while ventilator section is sensed as
operational. Reports fire alarm condition to building fire management
system. Ground wire of power cord connects here. Provides connection for shut-down control by building fire
management system. Provides air movement for ventilation. Provides cooling for cooktop controls.
3
FEATURES & OPERATING CONTROLS (continued)
V1
V2 V3 V4 V5 V6
Fig. 2 Ventilator Section Controls & Indicator Lights
H5
H1 H2 H3 H4
Fig. 3 Cooktop Section Controls & Indicator Lights
HUMITROL
RACK
H5H5H5
FRONT
SOLID PLATE HEATING ELEMENT
SPIRAL HEATING ELEMENT
TRIM RING
DRIP PAN
DRAWER
INSERT PAN
RW-STYLE
W.03
W.05
W.02
W.04
W.01
RWT-STYLE
W.08
W.09
W.06
OPTIONAL ROLL WARMER
Fig. 4 Cooktop & Warmer Drawer Operating Features & Controls
4
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
FRONT
HOTPLATE COOKTOP
W.06
W.07
FEATURES & OPERATING CONTROLS (continued)
ITEM
DESCRIPTION
COMMENT
VENTILATOR SECTION CONTROLS
V1
V2 V3
V4*
V5*
V6*
POWER SWITCH
POWER ON INDICATOR CHECK FILTERS ALARM
INDICATOR
REPLACE PREFILTER
ALARM INDICATOR REPLACE FILTER PACK
ALARM INDICATOR SERVICE REQUIRED
ALARM INDICATOR
Energizes blower motor. If, after 10 seconds, proper conditions are met, cooktop is energized.
GREEN. Glows when POWER switch is ON. AMBER. Glows if one or more filters are out of position. Check
all filters and baffles for proper installation. AMBER. Glows when PREFILTER is approaching the end of its
service life and must soon be replaced. AMBER. Glows when FILTER PACK is approaching the end of
its service life and must soon be replaced. RED. Glows when PREFILTER and/or FILTER PACK has
reached the end of its service life and is too loaded to allow sufficient air flow. Filter MUST be replaced. Appliance is SHUT DOWN until expended filters are replaced.
COOKTOP SECTION CONTROLS
H1
H2
H3
H4
H5
OPTIONAL WARMER SECTION CONTROLS
W.01 W.02 W.03
W.04
W.05 W.06
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
W.07 W.08 W.09
LEFT FRONT HOTPLATE CONTROL
LEFT REAR HOTPLATE CONTROL
RIGHT REAR HOTPLATE CONTROL
RIGHT FRONT HOTPLATE CONTROL
POWER ON INDICATOR
TEMPERAT URE CONTROL POWER ON INDICATOR THERMOMETER (optional)
HUMIDITY CONTROL
DRAWER CATCH DRAWER STOP
DRAWER ROLLERS POWER SWITCH (RWT) CONTROLLER
Infinite switch control of temperature of one hotplate section.
Infinite switch control of temperature of one hotplate section.
Infinite switch control of temperature of one hotplate section.
Infinite switch control of temperature of one hotplate section.
AMBER. Glows when temperature control is turned ON.
Infinite switch control of temperature of one warmer drawer. AMBER. Glows when associated temperature control is turned ON. Reads temperature inside drawer cavity
Must be ordered at time of initial build. Slide control of shutters to control air circulation within the warmer
drawer. Holds drawer closed. Prevents drawer from opening too far. Spring loaded to permit easy
removal of drawer. Support drawer and allow it to open and close smoothly. Energizes unit (RWT-style only) Controls cavity temperature. Readout displays setpoint and actual
temperature information. UP ARROW / DOWN ARROW keys allow modification of setpoint temperature. (RWT-style units only)
5
PRECAUTIONS AND GENERAL INFORMATION
WARNING:
ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized techni­cian. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
RISK OF
DO NOT connect or energize this appliance until all installation instructions are read and followed. Damage to the appliance will result if these instructions are not followed.
DAMAGE
NOTE: Fire suppression system and all associated components must
only be serviced by an authorized Ansul® Distributor. All setup, charging, repair and/or adjustment of the fire suppression system must be performed by an Authorized Ansul® Distributor ONLY.
IMPORTANT: If a remote pull station is installed, both rear casters (9) must be replaced with legs to deter moving the unit. MOVING AN APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE THE FIRE SUPPRESSION SYSTEM.
This Ventless Cooking System™ is designed to help reduce odor emissions, but will not completely eliminate cooking odors. Air exchange at the installation site must comply with the requirements of the local jurisdictional authority. To ensure that odors do not build-up, recommended minimum air exchange is 300 - 400 cfm of outside air into and out of the area where the unit is used. Recommend use of wall fan (GRAINGER # 4C707) and wall switch (Grainger #4C254), to be supplied by user.
This appliance is intended for use in commercial establishments only.
This appliance is intended No other use is agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Disconnect this appliance from electrical power before performing any maintenance or servicing.
Do not splash or pour water on, in or over any exposed element, control, control panel or wiring.
DO NOT submerge pre-filter or filter pack in water.
recommended or authorized by the manufacturer or its
to prepare food for human consumption.
The technical content of this manual, including any wiring diagrams, schematics, parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
6
PRECAUTIONS AND GENERAL INFORMATION (continued)
OPERATIONAL NOTES: REPLACE PREFILTER and REPLACE FILTER PACK indicator lights
provide a timely warning that a system shut-down is imminent. The actual time between the indicator light coming on and the loss of
cooking appliance power will depend upon the cooking conditions. Anytime a dirty PRE-FILTER is replaced, the system airflow will
increase. If the condition of the FILTER PACK is marginal, the REPLACE FILTER PACK light could then come on. If this happens, a fresh FILTER PACK must be installed within a reasonably short time.
Loss of airflow through the old filter pack will soon cause a system shut-down when the airflow falls below minimum vapor capture levels.
KEEP SPARE FILTER PACKS ON HAND.
IMPORTANT: If you decide to “get the most” out of the old filter pack, and continue to use it until a system shut-down happens, it is advisable to have a fresh filter pack readily at hand, and have someone available who is capable of replacing it. Otherwise, you may experience an extended down time, with consequent associated loss of business.
The manufacturer assumes no liability for loss of business due to a system shutdown caused by a dirty pre-filter and/or filter pack (i.e. red SERVICE REQUIRED light is on), when the user fails to have the proper replacement pre-filter and/or filter pack on hand.
The Ventless Cooking System™ hood is designed as part of a WELLS cooktop appliance only. No other use of this product is authorized by
the manufacturer or its agents. Wells Mfg. assumes no liability for the use of this equipment with products by any other manufacturer’s, or for use of this equipment with any Wells Manufacturing product other than in factory certified applications.
Fig. 5 Ventilator Warning Indicators
This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions And operated and maintained in accordance with the instructions in this manual. This appliance is
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
Listed under UL File E146882.
7
AGENCY LISTING INFORMATION
STD 4
E146882
INSTALLATION
NOTE: DO NOT discard
the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.
WARNING:
RISK OF INJURY
Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical codes. Failure can result in personal injury and property damage.
UNPACKING & INSPECTION
Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure.
Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the appliance.
Carefully account for all components and accessories before discarding packing materials. Store these components in or near the appliance for later use. To prevent loss, these items should be installed as soon as possible 1 ea. FIRE SUPPRESSION AGENT (ANSULEX® Low pH, 1.5 GAL.) See Material Safety Data Sheet, page 22. 1 ea. FIRE SUPPRESSION MEDIA TANK 1 ea. FIRE SUPPRESSION TANK CHARGING CARTRIDGE 1 ea. GREASE BAFFLE 1 ea. FILTER PACK ASSEMBLY 1 ea. PRE-FILTER HOLDER with PRE-FILTER 1 ea. GREASE CUP 1 ea. GREASE TROUGH 2 ea. 6” SIDE SPACERS 1 ea. LITERATURE PACKAGE Additionally: 2 ea. DRAWER INSERTS (if ordered with warmer drawers) 4 ea. HOTPLATE DRIP PANS (if ordered with spiral elements) 4 ea. ELEMENT SUPPORTS (if ordered with spiral elements)
SETUP
Setup the appliance only on a firm level surface. Non-combustible material is recommended.
Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces. Verify 6” left and right side clearances to combustible construction. This appliance requires a minimum of 8 ft (96”) (floor to overhead) to allow for adequate exhaust.
Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure.
If a remote manual pull station is to be installed, replace the rear casters with legs.
Level the unit after it is in its final position. Using a spirit level, verify that the unit is level front-to-back and side-to-side.
Avoid storing flammable or combustible materials near the appliance.
.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
8
INSTALLATION (continued)
SERVICE TECHNICIAN INSTALLATION NOTES
An Ansul® technician must charge and arm the fire suppression system before the ventilator blower will operate. See page 10.
Installation and start up must be performed by an Authorized Installation Company.
Installer must complete the WARRANTY REGISTRATION form, and record appliance installation particulars on the CUSTOMER SERVICE DATA form in this manual.
Certain codes require cooking equipment to be restrained with a RESTRAINT DEVICE. It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION, in order to ascertain the applicability of this requirement to THIS SPECIFIC EQUIPMENT INSTALLATION. Any restraint device must allow access to the back and sides of the unit to provide for servicing and maintenance, and must not interfere with the operation of the FIRE SUPPRESSION SYSTEM.
ELECTRICAL INSTALLATION
Refer to the nameplate on the cooking appliance to verify the ELECTRICAL SERVICE POWER. Voltage and phase must match the nameplate specifications, and available electrical service amperage must meet or exceed the specifications listed on page 1. Incoming wiring must comply with National Electrical Code specifications.
All cooktop / universal hood appliances ship from the factory wired 3ø and include a 3ø cordset.
For 1ø operation: a. Remove rear lower panel (item 12) b. Refer to the wiring schematic diagram located on the inside of the panel. c. Service wiring and conduit, or appropriate cordset must be provided by the electrical installer. d. Wiring change must be performed by a licensed electrician. e. Be sure to reinstall the panel when wiring change is completed.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
IMPORTANT!
Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual, with local code requirements, and in accordance with N.F.P.A 96 (THE STANDARD FOR
VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS -
current edition).
THIS IS THE
RESPONSIBILITY
OF THE INSTALLER
DANGER
ELECTRIC SHOCK HAZARD
ELECTRIC CONNECTIONS MUST BE MADE BY A LICENSED ELECTRICIAN Electrical shock will cause death or serious injury.
NOTE: This appliance requires a dedicated 60 Amp electrical branch circuit protection.
IMPORTANT:
Contact a licensed electrician to install and connect electrical power to the appliance.
IMPORTANT:
Damage due to being connected to the wrong voltage or phase is NOT covered by warranty.
9
INSTALLATION (continued)
DANGER
FIRE HAZARD
THE FIRE SUPPRESSION
SYSTEM MUST BE CHARGED AND CERTIFIED BY AN AUTHORIZED
ANSUL® DISTRIBUTOR. NEVER ATTEMPT TO
MODIFY OR BYPASS THE FIRE SUPPRESSION SYSTEM. AN UNCONTROLLED FIRE CAN CAUSE SERIOUS INJURY, DEATH AND/OR PROPERTY LOSS.
IMPORTANT: The FIRE SUPPRESSION SYSTEM must be SET-UP and CHARGED by an authorized Ansul® distributor before the ventilator blower will operate.
NOTE: If the fire suppression system is discharged, a buzzer will sound continu­ously and the cooking appli­ance will remain inoperable until the fire suppression sys­tem is serviced. Recharging
and resetting must be per­formed by an authorized Ansul® distributor ONLY.
Charging of the Ansul Fire Suppression system must be in accordance with Ansul®
Design, Installation, Recharge and Maintenance Manual.
(Ansul® #418087-05)
FIRE SUPPRESSION SYSTEM INSTALLATION
1. Any REMOTE MANUAL PULL STATION must be installed by an authorized ANSUL ® distributor in accordance with the AUTHORITY HAVING JURISDICTION.
NOTE: If a REMOTE MANUAL PULL STATION is installed, moving the unit for servicing will cause the Ansul® system to discharge. In this case, the unit must only be installed with four fixed legs (i.e. remove rear casters and replace with legs). Additional legs may be ordered through an Authorized Wells Service Agency. See page 25.
2. The FIRE SUPPRESSION SYSTEM is comprised of a pressurized cartridge & container of li quid fire suppressant, with associated pl umbing and controls. It utilizes factory installed FUSIBLE LINKS for automatic actuation, and a factory installed MANUAL PULL STATION for manual actuation. Two NOZZLES are used to disperse the liquid fire suppression media.
3. When the fire suppression system activates, the fire suppression media is discharged, both the cooking appliance and the ventilator are de-energized, and a buzzer will sound continuously. The fire suppression media will form an emulsion designe d to both smother and cool the fire.
Call your Authorized Ansul® Distributor immediately for
service. NOTE: See page 22 for the Material Safety Data Sheet for the fire
suppression agent.
4. The MANUAL PULL STATION and any similar REMOTE MANUAL PULL STATION will activate the fire suppressi on system when the ring on the pull station is pulled horizontally.
FIRE SUPPRE S SIO N
AGENT DISPENSING
NOZZLES (3 PLACES)
ALL MODELS SHIP
WITH 2 FACTORY-
INSTALLED
FUSIBLE LINKS
REMOVE REAR PANEL
FOR ACCESS TO FIRE
SUPPRESSION SYSTEM
CONTROLS
MANUAL PULL
STATION
LOCATION
REAR CASTERS
REPLACED WITH
LEGS WHEN A
REMOTE MANUAL
PULL STA T ION
IS INSTALLED
Fig. 6 Fire Suppression System
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
10
INSTALLATION (continued)
FILTERS INSTALLATION
1. FILTER PACK: Ships installed in the hood. If the FILTER PACK is not in position, the CHECK FILTERS indicator will light. If the FILTER PACK becomes clogg ed, the REPLACE FILTER PACK indicator will glow. To install the FILTER PACK: Position the filter pack with the charcoal porti on UP. Slide the filter pack toward the rear of the unit until it contacts the guides on the back panel. Push the filter pack UP into the upper opening until it rests firmly against the filter pack seal. When up in position, holder clips can be snapped over wall ledge on each side. To re move FILTER PACK: Grasp both holder clips and pull INWARD until the clips clear the sidewall ledge. Then, pull the filter pack down and out.
2. PRE-FILTER: The PRE-FILTER ships in the FILTER FRAME. If the PRE-FILTER is not in position, or if the PRE-FILTER is not in the FILTER FRAME, the CHECK FILTERS indicator will light. If the PRE-FILTER becomes clogged, the REPLACE PRE-FILTER
indicator will glow. To install the PRE-FILTE R: Pay attention to the air flow markings. The AIR FLOW arrow will point away from the installer. Slide the assembly up into the front opening, behind the upper filter rail. While pressi ng slightly against the bottom of the assembly, pull the FILTER HANDLE towa rd you so as to engage the FILTER HOOK over the lip of the top filter rail. Then lower and seat the assembly into the top indentation of the lower filter rail.
3. GREASE BAFFLE: If the GREASE BAFFLE is not in place, the
CHECK FILT ERS indicator will glow. To install the GREASE BAFFLE: Slide the grease baffle up into the indentation of the upper filter rail, then lower and seat it into the bottom indentation of the lower filter rail. Pull toward you and downward to verify the GREASE BAFFLE is properly seated in the lower frame rail.
NOTE:
The GREASE BAFFLE and FILTER PACK activate mechanical switches, and the PRE-FILTER activates a vacuum switch, to verify that the filter elements are in their proper positions. All filter elements must be properly installed or the cooktop will not be energized. Also, the CHECK FILTERS indicator will light.
IMPORTANT:
The filter hook prevents the PRE-FILTER from being drawn in during operation.
After installation, press against the top of the filter frame to verify proper engagement of the filter hook over the lip of the top filter rail.
IMPORTANT: Protect the surface of ceramic cooktops from dam­age in the event a filter is accidentally dropped.
SEAL
T
I N
FILTER PACK
HOLDER CLIP
CLIPS ONTO
LEDGE
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
U F O L
L A
W
W O
L F
R
I A
Fig. 7 Filter Installation
FILTER PACK POSITION SWITCH
FILTER PACK SEAL
FILTER PACK HOLDER CLIP
GREASE BAFFLE POSITION SWITCH
PRE-FILTER ASSEMBLY
GREASE BAFFLE
GREASE TROUGH
GREASE CUP
11
PRE-FILTER NOTE: AIR FLOW ARROW POINTS FROM
AWAY
INSTALLER WHEN PROPERLY INSTALLED
FILTER HOOK
R
E
T
L
I
F
-
E
R
P
FILTER HANDLE
FILTER FRAME
NOTE: PRE-FILTER IS SENSED AS BEING IN POSITION BY THE PRESSURE DROP ACROSS IT.
FILTER RAIL
FILTER HOOK
INSTALLATION (continued)
WARNING
SLIP / FALL HAZARD SPILLED OIL
DO NOT OPERATE UNLESS
THE GREASE CUP IS
INSTALLED.
Oil and moisture will drip onto the floor and falls may result. Death or serious injury may result from slipping and falling
CAUTION:
BURN HAZARD
GREASE TROUGH AND GREASE CUP INSTALLATION
1. Install the GREASE TROUGH into the brackets below the grease baffle.
2. Install the GREASE CUP on the right side of the unit, directly below the grease tro ugh.
ROLL WARMER INSTALLATION
1. Be sure roller catches (inside warmer cavity) are in the open position. Install drawer assemblies in drawer slides.
2. Place appropriate one drawer insert pan into each warmer drawer.
If used, place one Humit rol rack into each drawer pan.
HUMITROL
RACK
DRAWER
INSERT PAN
AIR VENT CONTROL
DRAWER
STOP
ROLLER CATCH
DO NOT OPERATE UNLESS
GREASE TROUGH
IS INSTALLED. Moisture will drip into the hot cooking surface, causing splattering of hot liquids. Serious injury can result from contact with hot splatter.
DRAWER
ROLLER
DRAWER
SLIDE
DRAWER
CATCH
Fig. 8 Roll Warmer Drawer Pan Installation
DRAWER
ASSEMBLY
(shown from back)
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
12
OPERATION
VENTILATOR OPERATION
1. Press the VENTILATOR POWER switch to ON. The green VENTILATOR POWER light will glow and the blower fan will start. After a short time, if all filters are sensed as bei ng in position and not clogged, the cooktop will be energized. The roll warmer is energized at all times. During normal operation, the VENTILATOR POWER light will be the only light glowing on the upper control panel.
2. If the amber CHECK FILTER light glows, one or more filter elements is out of position. Check the GREASE BAFFLE, PRE-FILTER and FILTE R PACK for pro per installation in their respective position s. Grease baffle and filter pack position are sensed by mech anical switches. Pre-filter position is sensed by a vacuum switch.
3. When the amber REPLACE PRE-FILTER light glows, the pre-filter is nearing the end of its service life. Replace the disposable PRE-FILTER ELEMENT.
4. When the amber REPLACE FILTER PACK light illuminates, the HEPA / Charcoal filter pack is nearing the end of its service life. Replace the FILTER PACK.
Note: The REPLACE PRE-FILTER and REPLACE FILTER PACK lights are a warning that the indicated filter is near the end of its service life. The appliance will continue to operate for a period of time after the light glows to allow continued operation through a peak period. However, the indicated filters must be replaced within a reasonably short time period or they will clog and shut down electrical power to the co oktop. The ventilator blo wer will continue to run.
5. When the red SERVICE REQUIRED light glows, either the pre-filter or filter pack (or both) is clogged and can no longer pass sufficient air to allow furthe r ope ration. The ventilator fan continues to run, but the cooktop is shut down until the underlying clogged filter situation has been corrected. This can occur when neither CHANGE...FILTER indicator light is lit, if both pre-filter and filter pack are marginal. Replacing both the pre-filter a nd the filter pack will remedy the situation.
Note: replacing the pre-filter, even though not very dirty, will often extend the service life of the more exp en sive filter pack.
Reset the unit by turning the VENTILATOR POWER switch to OFF, then back ON.
6. A failure of incoming electrical power will cause a shut down of the
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
unit. After power is restored, reset the unit by turning the VENTILATOR POWER switch to OFF, then back ON.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Fig. 9 Ventilator Indicator and Warning Lights
13
OPERATION (continued)
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Indicator Light
Temperature Control (Infinite Switch)
Fig. 10 Hotplate Temperature Control
IMPORTANT: The dial markings are an INDICATION of temperature only. The temperature of the food product depends on many factors, including the size, shape and material of the food container, and the quantity and consistency of the food product.
HOTPLATE COOKTOP OPERATION
GENERAL OPERATIONAL NOTES
Carefully read the description of the hotplate operation on the specification sheet.
DO NOT attempt to perform any maintenance or service unless the hotplate is disconnected from electrical power.
DO turn the circuit breaker for the hotplate off before cleaning, servicing or performing any maintenance.
DO NOT use sharp objects or metal implements to clean the heating elements.
DO use a plastic spatula or plastic scouring pad to remove burned-on food product.
OPERATION
Each heating element is controlled by an infinite switch temperature control: OFF removes power from the element LOW thru 8 are tempe rature settings Higher numbers indicate higher temperatures There is a continuous range of settings between LOW and HI HI is a continuous ON setting
The indicator light will glow any time the temperature control is on. On ceramic cooktops, the HOT SURFACE indicator will glow any time
the control is on, or the surface is above 150ºF.
Cooking Recommendations:
Save energy by turning the temperature control off any time the hotplate is not in use. The coil-type and ceramic heating elements will provide full heat within 30 seconds, while solid plate heating elements will reach full heat within 2 minutes, making it unnecessary to leave the unit on during intermittent use.
Each heating element can hold up to a 16 quart pot or pan. For efficient heating of food product, pots and pans should be no more than 10” in diameter.
Maximize the efficiency of solid elements and ceramic cooktops by using flat-bottom pots and pans.
Stir thick liquids frequently to maintain a consistent temperature.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
14
OPERATION (continued)
DRAWER WARMER OPERATION
HEATING OPTIONS
1. Moist heat with Humitrol Rack: a. MOIST operation prevents food from drying out as moisture, as well as heat, is applied to the warming chamber. b. To set for MOIST operation, remove Humitrol Rack from bottom of drawer insert pan and carefully pour approximately 2 quarts of water (½” depth) into the pan. Reinstall rack.
c. The Humitrol Rack decreases the sloshing effect of the water in the pan when the drawer is opened. When the drawer is closed, the Humitrol Rack allows steam to rise through the stored product in the drawer.
d. Place the food directly on the rack. The rack is designed to support the food off of the steam vents, where water droplets may form. e. Check the water level in the pan periodically, and add water when necessary. f. Set the front air vent between fully closed and half-open. Actual setting will depend upon the type and amount of product stored in the drawer, the temperature setting, and the frequency with which the drawer is opened.
2. Moist heat with pans: a. This Wells warmer is designed to accommodate any combination of standard-size, steam table pans. b. Place a small amount of water in drawer pan. Place pans in drawer pan. c. Check the water level in the pan periodically, and add water when necessary.
3. Dry heat: a. For some applications, you may want to store previously prepared foods in a dry-heat environment. To do so, place the food directly into the empty (i.e. no water) drawer pan.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns.
Indicator Light
T emperature Control (Infinite Switch)
Fig. 11 Roll Warmer Temperature Control
NOTE:
The chart below is intended as a guide ONLY. Your own experience with this appliance, type of foods and method of operation will enable you to determine the temperature control and air
vent settings best suited to your operation.
OPERATING CHART FOR DRAWER WARMERS
PRODUCT RECOMMENDED TYPE CONTROL AIR VENT TYPE STORAGE TEMP. OF HEAT SETTING SETTING
Hard Rolls 160-185ºF Dry 7-8 Closed Soft Rolls 150-175ºF Moist 6-7 Open - ½ Vegetables 175-185ºF Moist 7-8 Open - ½ Meats 165-185ºF Dry 6-8 Closed
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
Fish 165-185ºF Moist 6-8 Open Casseroles 150-175ºF Dry 6-7 Closed Pies, Desserts 160-185ºF Dry 6-7 Closed
15
OPERATION (continued)
DRAWER WARMER OPERATION (when provided)
1
PROCESS
4
PROCESS
PROCESS
5
32
ºF
ºC
LOAD
ºF
ºC
LOAD
ºF
ºC
LOAD
ITEM DESCRIPTION
PROCESS Key:
1
Press to view actual temperature of cavity. 4 Character LED Display:
2
Normally shows SETPOINT temperature. ºF or ºC Indicator:
3
Glows to indicate if unit is configured for degrees Fahrenheit or degrees Celsius.
LOAD Indicator:
4
Glows when heating element is energized. Increment and Decrement Keys:
5
Press UP arrow to increase Press DOWN arrow to decrease
RWT- CONTROL MODULE
SET SETPOINT TEMPERATURE
Press an arrow key: UP arrow to increase DOWN arrow to decrease Release key when desired setpoint temperature is displayed.
Reading is locked into memory 3 seconds after last key stroke.
Minimum setpoint is 140ºF (60ºC) Maximum setpoint is 250ºF (121ºC)
CHANGE DISPLAY MODE ( ºF or ºC)
Press and hold UP arrow and DOWN arrow keys for 10 seconds.
Release keys when display reads F C. Within 3 seconds, press UP arrow or DOWN arrow
key until desired indicator (ºF or ºC) glows. The new value will lock into memory 3 seconds
after last keystroke.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
HOLD
10 SEC.
16
CLEANING INSTRUCTIONS
HOTPLATE COOKTOP DAILY CLEANING
PREPARATION Disconnect appliance from electric power
Allow to cool before cleaning
FREQUENCY Daily TOOLS Warm water and a mild detergent
Soft clean cloth or sponge Plastic scouring pad, plastic scraper
Disconnect appliance from electric power Allow to cool before cleaning
Spiral Hotplate Elements: Raise elements. Remove and empty drip pans. Drip pans and element supports may be washed in a sink or
dishwasher. Allow to air dry and reinstall. Scrape burned-on food debris from element using a plastic scraper
or plastic scouring pad. DO NOT use steel wool or metal implements to clean elements.
Solid Plate Hotplate Elements: Scrape burned-on food debris from element using a plastic scraper
or plastic scouring pad. DO NOT use steel wool or metal implements to clean elements.
Wipe elements and counter top with a clean cloth or sponge dampened with warm water and a mild detergent. Rinse by wiping with a clean cloth or sponge dampened with warm water. Allow to air dry.
Procedure is complete.
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur. Damage to internal components from water damage is not covered by warranty.
IMPORTANT:
DO NOT use steel wool or metal implements to clean hotplate elements.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
17
CLEANING INSTRUCTIONS (continued)
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
Never allow PRE-FILTER or FILTER PACK to get wet. DO NOT wash either of these two filters. Washing these filters will ruin them and cause the appliance to shut-down.
VENTILATOR WEEKLY CLEANING
PREPARATION: Disconnect appliance from electric power
Allow to cool before cleaning
FREQUENCY: Weekly TOOLS: Warm water and a mild detergent
Soft clean cloth or sponge Bristle brush Container for disposal of grease
1. Remove the grease baffle, pre-filter assembly, grease trough and grease cup. Empty the grease trough and grease cup.
2. Remove the pre-filter from the filter frame. Wash and rinse the filter frame ONLY.
3. Wash and rinse the grease baffle, grease trough and grease cup in a sink or dishwasher using mild detergent and warm water. Allow to air dry.
4. Reinsert the pre-filter into the filter frame. Reinstall the pre-filter, grease baffle, grease trough and grease cup.
Procedure is complete
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur. Damage to internal components from water damage is not covered by warranty.
IMPORTANT:
DO NOT use steel wool or metal implements to clean cabinet surfaces.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
18
CLEANING INSTRUCTIONS (continued)
VENTILATOR MONTHLY CLEANING
PREPARATION: Disconnect appliance from electric power
Allow to cool before cleaning
FREQUENCY: Monthly TOOLS: Warm water and a mild detergent
Soft clean cloth or sponge Plastic scouring pad, plastic scraper Container for disposal of grease
EXTERIOR
Wash exterior surfaces with a soft clean cloth or sponge dampened with warm water, mild soap or detergent. Rinse with a soft clean cloth or sponge dampened with warm water. Allow to air dry.
INTERIOR: In addition to the weekly cleanin g pro ce dure, remove the filter
pack. Cover the griddle sectio n. Wash the interio r su rfaces of the
ventilator with warm water, mild soap or detergent and a clean, soft cloth or sponge. Stubborn o r bu rned-on food debris bay be removed with a plastic scouring pad or plastic scraper.
Dry thoroughly with a clean soft cloth. Uncover the griddle and reassemble the ventilator.
Procedure is complete.
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
Never allow PRE-FILTER or FILTER PACK to get wet. DO NOT wash either of these two filters. Washing these filters will ruin them and cause the appliance to shut-down.
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur. Damage to internal components from water damage is not covered by warranty.
IMPORTANT:
DO NOT use steel wool or metal implements to clean cabinet surfaces.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
19
CLEANING INSTRUCTIONS (continued)
CAUTION:
ELECTRIC SHOCK HAZARD
Disconnect appliance from electric power before cleaning.
CAUTION:
HOT SURFACE
Exposed surfaces can be hot to the touch and may cause burns. Allow appliance to cool before cleaning.
IMPORTANT:
DO NOT spill or pour water into controls, control panel, wiring or coil-type hotplate elements. Damage to internal components will occur. Damage to internal components from water damage is not covered by warranty.
IMPORTANT:
DO NOT use steel wool or metal implements to clean drawers or cabinet surfaces.
DRAWER WARMER DAILY CLEANING
PRECAUTIONS: Turn control knob to OFF. Allow drawers to cool before proceeding. Remove drawer pans and Humitrol racks.
FREQUENCY: Minimum -Daily TOOLS: Warm water and mild detergent
Clean cloth or sponge
1. Remove drawers from warmer: a. Pull warmer drawer out until fully extended. b. Slide finger along left and right slide rail until you reach the latches (located at the front end of the cabinet-mounted rails) Press down on both left and right latch. c. Pull drawer away from warmer.
2. Clean drawers, drawer pans, Humitrol Racks and/or insets with warm water and mild detergent. Rinse all compone nts thoroughly with clear water. Dry all components prior to reinstalling them in warmer.
3. Sweep crumbs and other debris from warmer cavity.
4. Clean the outside of the unit by wiping with a clean cloth or sponge, warm water and mild detergent. Dry with a clean cloth, then wipe wit h a polish formulated for stainless steel.
5. It is important to keep the slide rails clear and free from debris. Periodic cl eaning of the slide rails and other adjoining parts is necessary to assure smooth drawer operation.
6. Check drawer rollers. Be sure they roll freely and that the slide rails are free from debris.
7. Be sure cabinet-mounted drawer catch roller is “up”, then re- install drawers.
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
20
MAINTENANCE SCHEDULES
1. 6-MONTH MAINTENANCE (MUST BE PERFORMED BY AN AUTHO RIZED ANSUL® DISTRIBUTOR ONLY):
a. Inspect and test total operation including FIRE DAMPER and all SAFETY INTERLOCKS.
b. All FIRE SUPPRESSION SYSTEM actuation components including MANUAL PULL STATION and any REMOTE MANUAL PULL STATION must be inspected for proper operation in accordance with the maintenance schedule published in ANSUL® R-102 SYSTEM DESIGN,
INSTALLATION, RECHARGE AND MAINTENANCE MANUAL (Ansul® #418087-05).
c. The FIRE SUPPRESSION SYSTEM FUSIBLE LINKS must be inspected. NOZZLES and MANUAL PULL STATION must be cleaned in accordance with ANSUL® R-102 SYSTEM
DESIGN, INSTALLATION, RECHARGE AND MAINTENANCE MANUAL (Ansul® #418087-05).
d. The FIRE SUPPRESSION AGENT TANK, PIPING and FLEXIBLE TUBING must be INSPECTED.
2. 12-YEAR MAINTENANCE: (MUST BE PERFORMED BY AN AUTHO RIZED ANSUL® DISTRIBUTOR ONLY):
a. The FIRE SUPPRESSION AGENT TANK and ¼” FLEX HOSE must be HYDROSTATICALLY TESTED, and the FIRE EXTINGUISHING AGENT must be REPLACED in accordance with the maintenance schedule published in ANSUL® R-102 SYSTEM (STANDARD UL 300 LISTED). b. The FUSIBLE LINKS in plenum and damper must be REPLACED. This maintenance to be performed by qualified Ansul® service personnel only.
USE AND MAINTENANCE SHALL BE IN ACCORDANCE WITH THE STANDARD FOR
VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS, N.F.P.A 17A
& N.F.P.A. 96 (current editions).
DANGER
FIRE HAZARD
FAILURE TO PROPERLY CLEAN AND MAINTAIN THIS EQUIPMENT CAN CAUSE A FIRE. AN UNCONTROLLED FIRE CAN CAUSE SERIOUS INJURY, DEATH AND/OR PROPERTY LOSS.
NOTE: A signed and dated VENTILATOR HOOD MAINTENANCE LOG must be maintained on the premises, and shall be available for inspection by the authority having jurisdiction. See pages 20 & 21.
IMPORTANT: Parts used for the Ansul® fire suppression system are not serviceable by the owner / operator. Procedures for
servicing fire suppression equipment are described in:
ANSUL® R-102 SYSTEM DESIGN, INSTALLATION, RECHARGE AND MAINTENANCE MANUAL
(Ansul® #418087-05).
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
21
WELLS BLOOMFIELD, LLC
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
22
WELLS BLOOMFIELD, LLC
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
23
ANSUL INCORPORATED MARINETTE, WI 54143-2542
ANSUL
Manufacturer’s Name:
Address:
Prepared By:
®
ANSUL INCORPORATED
One St a nt on Street, Marinette, W I 5414 3- 2 542
Safety and Health Department
SECTION 1 - IDENTITY
Common Name (Used on Label): (Trade Name and Synonyms)
Chemical Name:
Formula:
N/A This is a Mixture
N/A
ANSULEX Lo w pH Li quid Fire Suppressan t
SECTION 2 - INGREDIENTS
PART A - HAZARDOUS INGREDIENTS
Principal Hazardous Component(s) (chemical and common name(s)):
None
MATERIAL SAFETY DATA SHEET
ANSULEX Low pH
QUICK IDENTIFIER (In Plant Common Name) Emergency
Telephone No.: Other Information
Calls: Date Prepared:
CAS No.:
Chemical Family:
Wt.%
CAS No.
N/A N/A N/A N/A
CHEMTREC (800) 424-9300 or (703) 527-3887
(715) 735-7411
Februar y 1, 1999
N/A Mixture
ACGIH TLV
Acute T ox icity Data
PART B - OTHER INGREDIENTS
Other Component(s) (chemic al and common name(s)):
Proprietary Mixture of Organic and Inorganic Salts Phosphoric Ac id 0.2 EDTA
Yellow-Green Fluorescent Dye 0.01 1 Water
Wt.%
48.0 - 50.0
0.65
Approx. 50.0
CAS No.
N/A
7664-38-2
64--02-8
518-47-8
7732-18-5
ACGIH TLV
N/E N/E N/E
N/E N/E
SECTION 3 - PHYSICAL AND CHEMICAL CHARACTERISTICS (Fire and Explosion Data)
Boiling Point:
Percent Volatile by Volume (%):
Solubility in Water:
Appearance and Odor:
Flash Point:
Special Fire Fighting Procedures:
Unusual Fire and Explosion Hazards:
113ºC Approx. 50.0
Vapor Density: (Air = 1):
1.03
100% Fluorescent Yellow Colored Liquid, Mild Odor
None to boiling
Flammable Limits in Air % by Volume:
N/A
NONE - THIS IS AN EXTINGUISHING AGENT
None
Specific Gravity (H O=1):
2
Evaporation Rate: (Butyl Acetate=1):
Reactivity in Water:
Extinguisher Media:
1.33 Approx. 0.00 5
Mild exothermic reaction
N/A N/A
Vapor Pressure (mm Hg):
Auto-Ignition Temperature:
SECTION 4 - PHYSICAL HAZARDS
Stability:
Incompatibility (Materials to Avoid):
Hazardous Decomposition Products:
Hazardous Polymerization:
Will Not Occur
Unstable
Stable
Reactive Metals, ClF , electrically energized equipment, any material reactive with water. Not established, acrid fumes.
May Occur
Conditions to Avoid:
Conditions to Avoid:
N/A
3
N/A
Acute T ox icity Data
NDA NDA NDA
Oral LD (rat)
6800 m g /kg
NDA
Not Determined
50
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
24
SECTION 5 - HEALTH HAZARDS
Threshold
Limit Value:
Routes of Entry:
Eye Contact:
Skin Contact:
Inhalation:
Ingestion:
Signs and
Symptoms:
Medical Conditions Generally
Aggravated by Exposure:
Chemical Listed as
Carcinogen or Potential:
None Establ ished
Irritant Irritant Not an expected route of entry. Can be irritating to mucous membranes. Irritating to mucous membranes. Acute Oral LD (Sprague-Dawley rats) 825.5mg/kg.
Acute Exposure: Material irritates skin, eyes, and mucous membranes.
Chronic Exposu re : Non e known. None known.
National Tox icology Program:
Yes
No
I.A.R.C Monographs:
SECTION 6 - EMERGENCY AND FIRST AID PROCEDURES
Eye Contact:
Skin Contact:
Inhalation:
Ingestion:
Flush and irrig at e w ith water for 15 minutes whi le holding eyelids open . If irritation persists, seek medical attention.
Wash thoroughly with soap and water. If irritation persists, seek medical attention. Fresh air if symptoms occur. If irritation persists, seek medical attention. Dilute by drinki ng large quantitie s of water.
Yes
No
ANSULEX Low pH (continued)
50
OSHA
Yes
No
SECTION 7 - SPECIAL PROTECTION INFORMATION
Respiratory Protection
(Specify Type):
Ventilation:
Protective
Gloves:
Other Protective
Clothing or Equipment:
N/A
Local Exhaust:
N/A N/A
Rubber gl oves for sp ill/leak
Mechanical (General):
Eye Protection:
Eye wash and safety showers are good safety practice.
Chemical goggles r e commended during spill/leak procedures.
SECTION 8 - SPECIAL PRECAUTIONS AND SPILL/LEAK PROCEDURES
Precautions to be taken
in Handling and Storage:
Other
Precautions:
Steps to be taken in Case
Material is Released or Spilled:
Waste Disposal
Methods:
Store in ori ginal container. Keep tightly cl os ed. Keep separ a te from acid. See in compa tibility informa tion in Section 4 .
Stop leaks. Contain spills. Remove as much as possible. Place in closed container for proper disposal Wash spill area with large amounts of water to remove traces and neutralize.
Dispose of in com pl iance with local, state and f ederal regulations.
HAZARDOUS MATERIAL IDENTIFI CATION SYSTEM
HAZARD INDEX
4 SEVERE HAZARD 0 HEALTH 3 SERIOUS HAZARD 2 MODERATE HAZARD 0 FLAMMABILITY 1 SLIGHT HAZARD 0 MINIMAL HAZARD 0 REACTIVITY
N/A = Not Applicable NDA = No Data Available N/E = Not Established
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
ANSUL and ANSULEX are registered trademarks.
Internet Address: http://www.ansul.com
ANSUL INCORPORATED, ONE STANTON STREET, MARINETTE, WI 54143-2542 Form No. F-90160-6 ©1999 Ansul Incorporated
25
TROUBLESHOOTING SUGGESTIONS
SYMPTOM
Ventilator blower won’t run Ventilator blower won’t
run — buzzer sounding Ventilator blower runs
momentarily, shuts down.
CHECK FILTERS light on REPLACE PREFILTER
light on. REPLACE FILTER PACK
light on
SERVICE REQUIRED light on
Cooktop won’t heat
One or more cooktop sections not hot enough
Roll warmers won’t heat (ventilator operational)
Warmer drawer not hot enough
Product in warmer drawer too dry or wet
POSSIBLE CAUSE
Circuit breaker tripped Ansul® fire suppression system
tripped Clogged filter , or filter out of position
Damaged internal components
Filter or grease baffle out of position Pre-filter clogged, but still operational
Filter pack clogged, but still operational
Prer-filter or filter pack clogged
Ventilator not operational Temperature control not set Damaged internal components
Temperature control not set 204V unit run on 208V
Damaged internal components
Damaged internal components
Temperature control not set
Humidity control not set
SUGGESTED ACTION
Check / reset circuit breaker Contact Authorized Ansul®
Distributor for repairs Observe indicator lights,
service filter(s) as required Contact your Authorized Wells
Service Agent for repairs Reinstall filters / baffle Replace pre-filter at first
opportunity Replace filter pack at first
opportunity Replace pre-filter first. If
indicator stays lit, replace filter pack
See above Set control to desired temp Contact your Authorized Wells
Service Agent for repairs Set control to desired temp Contact your Authorized Wells
Service Agent for conversion Contact your Authorized Wells
Service Agent for repairs Contact your Authorized Wells
Service Agent for repairs Set control to desired temp
Set for desired humidity
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
NOTE: There are no user serviceable components in the appliance. A. In all cases of damage o r compon ent malfunction, contact your Authorized Wells Service Agency for repairs. B. For service of the fire suppression system, contact an Authorized Ansul® Distributor.
26
PARTS & SERVICE
DESCRIPTION SERVICE PART NO.
PRE-FILTER 22618 PRE-FILTER CAGE 22683 FILTER PACK (HEPA + CHARCOAL) 22619 GREASE BAFFLE 22684 LEG ASSEMBLY 22646 GREASE CUP 22626
DRIP TRAY, 8” (Spiral Hotplate) 21705 ELEMENT SUPPORT (Spiral Hotplate) 500039 SCRAPER, CLEANING (Ceramic Hotplate) 22445 CLEANING CREME, CERAMIC HOTPLATE 501124
DRAWER PAN, REPLACEMENT 21488 RACK, HUMITROL 20624
WELLS BULLETIN (ANSUL® PARTS LIST) 303331 NOTE: Ansul® Manual 418087-05 and Wells Bulletin 303331 are intended for use by authorized Ansul® service personnel only. Ansul® Manual 418087-05 must be obtained through your authorized Ansul® distributor.
IMPORTANT: Use only factory authorized service parts and replacement filters.
For factory authorized service, or to order factory authorized replacement parts, contact your Wells authorized service agency, or call:
Wells Bloomfield, LLC
2 Erik Circle P. O. Box 280 Verdi, NV 89439
Service Parts Dept. phone: (775) 689-5707 fax: (775) 689-5976
Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you.
RESTAURANT _____________________________ LOCATION _____________ INSTALLATION DATE ________________________ TECHNICIAN ___________ SERVICE COMPANY ________________________________________________ ADDRESS ___________________________ STATE ______ ZIP__________ TELEPHONE NUMBER (_____)_____-_________
EQUIPMENT MODEL NO. _______________ EQUIPMENT SERIAL NO. _______________
VOLTAGE: (check one) 208 240
504 p/n 303903 opM WV-4H Ventless Hotplate Cooktop
CUSTOMER SERVICE DATA
please have this information available if calling for service
27
Genuine Parts
Protect - YOU - All - Ways
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
Commercial Food Equipment Service Association
Wells Bloomfield proudly supports CFESA
Commercial Food Equipment Service Association
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439
telephone: 775-689-5703
fax: 775-689-5976
www.wellsbloomfield.com
PRINTED IN UNITED STATES OF AMERICA
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