Bloomfield WFAE-55F, WFAE-55FS User Manual

WELLS MANUFACTURING COMPANY

2 ERIK CIRCLE, P. O. Box 280

Verdi, NV 89439

telephone:

fax: 888-492-2783

www.wellsbloomfield.com

888-492-2782

OPERATION MANUAL

FRYER with

AUTO-LIFT

WFAE-55F

WFAE-55FS

WFAE-55FS w/

363

ELECTRIC

MODEL

and

solid shortening

melt option

WITH OR WITHOUT

OPTIONAL FILTER WAND

Includes

INSTALLATION

USE & CARE

WARNING:

Improper installation, adjustment, alteration, service or maintenance can

cause property damage, injury or death. Read the installation and operating

instructions thoroughly before installing, using or servicing this equipment.

IMPORTANT: DO NOT DISCARD THIS MANUAL

This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant, or to the person responsible for TRAINING OPERATORS of

this appliance. Additional manuals are available from your WELLS DEALER.

THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS U S ING OR

INSTALLING THIS APPLIANCE. Contact your WELLS DEALER if you have any

questions concerning installation, operation or maintenance of this equipment.

PRINTED IN UNITED STATES OF AMERICA

p/n 300007 Rev. C ECN-13013 M361 060407 cps

LIMITED WARRANTY STATEMENT

Unless otherwise specified, all commercial cooking equipment manufactured by WELLS MFG. CO. is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser only. THIS WARRANTY IS THE COMPLETE AND ONLY WARRANTY, EXPRESSED OR IMPLIED IN LAW OR IN FACT, INCLUDING BUT NOT LIMITED TO, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE, AND/OR FOR DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG. CO. PRODUCTS. This warranty is void if it is determined that, upon inspection by an authorized service agency, the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God. It also does not apply if the serial nameplate has been removed, or if service is performed by unau-

SERVICE POLICY AND PROCEDURE GUIDE

ADDITIONAL WARRANTY EXCLUSIONS

1. Resetting of safety thermostats, circuit breakers, over load protectors, and/or fuse replacements are not covered by this warranty unless warranted conditions are the cause.

2. All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty. Conversion to correct voltage and/or phase must be the customer’s responsibility.

3. All problems due to electrical connections not made

in accordance with electrical code requirements and wiring diagrams supplied with the equipment are

not covered by this warranty.

4. Replacement of items subject to normal wear, to include such items as knobs, light bulbs; and, normal maintenance functions including adjustments of thermostats, adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty.

5. Damage to electrical cords and/or plug due to exposure to excessive heat are not covered by this warranty.

6. Full use, care, and maintenance instructions supplied with each machine. Noted maintenance and

preventative maintenance items, such as servicing and

thorized personnel. The prices charged by Wells Mfg. Co. for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg. Co. factory authorized service agency or one of its sub-service agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for service. In addition to restrictions contained in this warranty, specific limitations are shown in the Service Policy and Procedure Guide. Wells Mfg. Co. authorized service agencies are located in principal cities. This warranty is valid in the United States and Canada and void elsewhere. Please consult your classified telephone directory, your foodservice equipment dealer or write the Factory Service Department, Wells Manufacturing Company, P.O. Box 280, Verdi, Nevada 89439, phone (775) 689-5700 or (888) 492-2782, for information and other details concerning warranty.

cleaning schedules, are customer responsibility. Those miscellaneous adjustments noted are customer responsibility. Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance.

7. Travel mileage is limited to sixty (60) miles from an Authorized Service Agency or one of its sub-service agencies.

8. All labor shall be performed during regular working hours. Overtime premium will be charged to the buyer.

9. All genuine Wells replacement parts are warranted for ninety (90) days from date of purchase on nonwarranty equipment. This parts warranty is limited only to replacement of the defective part(s). Any use of

non-genuine Wells parts completely voids any

warranty.

10. Installation, labor, and job check-outs are not

considered warranty and are thus not covered by this warranty.

11. Charges incurred by delays, waiting time or operating

restrictions that hinder the service technician’s ability to perform service are not covered by warranty. This includes institutional and correctional facilities.

363 300007 OpManual for WFAE-50F/FS Electric Fryer

SHIPPING DAMAGE CLAIM PROCEDURE

NOTE: For your protection, please note that equipment in

this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:

1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.

2. FILE CLAIM FOR DAMAGE IMMEDIATELY:

Regardless of the extent of the damage.

3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This should be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.

Wells Manufacturing cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.

TABLE OF CONTENTS

INTRODUCTION

WARRANTY xi SPECIFICATIONS 1 WFAE-55F FEATURES & OPERATING CONTROLS 2 WFAE-55FS FEATURES & OPERATING CONTROLS 4 PRECAUTIONS & GENERAL INFORMATION 6 AGENCY LISTING INFORMATION 7 INSTALLATION 8 PREPARATION PRIOR TO OPERATION 10 OPERATION WFAE-55F (MANUAL CONTROLS) 15 WFAE-55FS (SOLID STATE CONTROLS) 16 OPTIONAL FILTER WAND 20 CLEANING 22 MAINTENANCE INSTRUCTIONS FILTER SYSTEM 25 DISCARDING USED OIL 28 CRADLE LIFT & ROLLERS 30 TROUBLESHOOTING SUGGESTIONS 31 PARTS & SERVICE 33 CUSTOMER SERVICE DATA 33

Thank You for purchasing this Wells Manufacturing Co. appliance.

Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.

This manual contains the information needed to properly install this appliance, and to use and care for the appliance in a manner which will ensure its optimum performance.

SPECIFICATIONS

DIMENSIONS

CAPACITIES

(Liquid Shortening Only)

VOLTAGE

REQUIREMENTS

363 30007 OpManual for WFAE-55F/FS Elec tric Fryer

POWER

CONSUMPTION

AMPERAGE

47.8 amps per leg (3ø) 43.0 amps per leg (3ø)

Wide Deep High

15.70” 37.38” 48.94”

Cooking Oil

Lbs. Kg.

Chicken (Fresh) 30 13

Chicken (Frozen) 25 11

ELECTRICAL SPECIFICATIONS

DOMESTIC EXPORT (EU)

208 VAC

240VAC

380-415V

3NAC

NOTE: Shipped from factory 3Ø.

THIS FRYER IS NOT APPROVED FOR CONVERSION TO 1Ø

9,000 watts

L1 = 27.0 amps

9.300 watts

L2 = 26.5 amps L3 = 26.5 amps

N = 0.5 amps

FEATURES & OPERATING CONTROLS

UPPER CONTROL PANEL

FRYER

OFF

FILTER

HEAT

POWER

LOWER CONTROL PANEL

FILTER

OFF

CAUTION

FRYER MUST BE OFF BEFORE USING FILTER

COOK

B U Z Z E R

HI-LIMIT

RESET

THERMOSTAT

300

275

250

325

350

375

ºF

Fig. 1 WFAE-55F Features & Operating Controls

POWER SWITCH

(FRYER-OFF-FILTER)

FRYER position energizes the FRYER and POWER LIGHT; de-energizes FILTER PUMP. HEATING ELEMENTS energized and regulate to setting on CONTROL THERMOSTAT (8).

OFF position de-energized FRYER and FILTER PUMP. FILTER position de-energizes FRYER; energizes FILTER PUMP

SWITCH (6).

FRONT VIEW

BACK VIEW

POWER LIGHT (amber) Glows to indicate FRYER is energized.

HEAT LIGHT (amber)

Glows to indicate HEATING ELEMENT energized; Off when oil temperature reaches setting on CONTROL THERMOSTAT (8).

COOK LIGHT (amber) Glows to indicate COOK LEVER in cook position.

4 5 TIMER

Controls LIFT CRADLE AND BUZZER. Start TIMER by pressing red button at center of knob. Lift CRADLE will lower. Pointer indicates time remaining. When time reaches “0” BUZZER sounds and LIFT CRADLE raises.

BUZZER LIGHT (amber)

6 7 BUZZER SWITCH

When lit, indicates BUZZER SWITCH (item 7) is turned ON and BUZZER CIRCUIT is active

Activates BUZZER CIRCUIT. When ON will sound BUZZER anytime TIMER is at “0”. Turn switch OFF or activate timer to silence buzzer.

ON position energizes FILTER PUMP and causes oil in RESERVOIR (10) to be pumped back into frypot.

FILTER PUMP SWITCH

(ON-OFF)

OFF position de-energizes FILTER PUMP.

NOTE: POWER SWITCH (1) must be in FILTER position for FILTER PUMP to operate.

363 300007 OpManual for WFAE-50F/FS Electric Fryer

FEATURES & OPERATING CONTROLS (continued)

WARNING

WARNING: FIRE HAZARD / HOT OIL

The HI-LIMIT THERMOSTAT is a FIRE PROTECTION DEVICE.

If tripping persists, clean debris from the space between the hi-limit bulb and the element to enhance oil flow and facilitate reset. Otherwise, contact your authorized Wells Service Agent for repairs.

DO NOT ATTEMPT TO BYPASS OR HOLD IN THE BUTTON OF

THE HI-LIMIT THERMOSTAT. A SERIOUS FIRE MAY RESULT.

HI-LIMIT THERMOSTAT

TEMPERATURE CONTROL

THERMOSTAT

11 DRAIN VALVE LEVER

12 POWER OUTLET BOX 13 OIL FILTER RESERVOIR

FILTER PUMP MOTOR

RESET BUTTON

(located at rear of motor)

15 LIFT CRADLE

16 FRY BASKET 17 LIFT MOTOR

18 DRIP PAN

Provides over-temperature protection by de-energizing HEATING ELEMENTS should oil temperature exceed factory pre-set limits.

Controls oil temperature. Range: 250ºF (121ºC) 375ºF (191ºC)

Opens and closes the DRAIN VALVE: Turn counterclockwise (vertical) to OPEN Turn clockwise (horizontal) to CLOSE

Electrical service connection TERMINAL BLOCK located here. Collects oil from FRYPOT for filtering or disposal.

Holds filter screen, filter paper & filter paper holder. FILTER PUMP MOTOR is equipped with an overheating

protection device. RESET must be performed manually. Allow motor to cool for approx. 30 min, then firmly press the red button.

Lowers fry basket into frypot during cook cycle. Automatically raises from frypot at end of cook cycle

Holds product to be cooked. Raises/lowers LIFT CRADLE. Accessible for lubrication thru

access plate in rear panel. Collects liquids that accumulate on top of fryer section of

Ventilator Hood models (WVAE-…).

For units equipped with OPTIONAL FILTER WAND

W1 HEATER INTERLOCK SWITCH

363 30007 OpManual for WFAE-55F/FS Elec tric Fryer

W2 3-WAY VALVE HANDLE

W3 QUICK DISCONNECT MALE

FITTING

W4 FILTER WAND

Disables heating element any time drain valve is not closed.

HORIZONTAL directs output of filter pump to filter wand. VERTICAL directs output of fliter pump to frypot.

Filter wand connects to this fitting.

Used to wash down sides of frypot, or to direct oil to disposal container.

FEATURES & OPERATING CONTROLS

UPPER CONTROL PANEL

FRYER

TIME TEMP

OFF

FILTER

1234

WELLS

HEAT READY MANUAL

MANUAL

PAUSE CLEAN STANDBY BASKET FILTER

LOWER CONTROL PANEL

HI-LIMIT

RESET

Fig. 1 WFAE-55FS Features & Operating Controls

FRONT VIEW

BACK VIEW

POWER SWITCH

(FRYER-OFF-FILTER)

2 TIME KEY 3 TEMP KEY 4 DIGITAL READOUT 5 UP ARROW KEY 6 DOWN ARROW KEY 7 MENU KEYS

8 FUNCTION KEYS

FRYER position energizes the FRYER and POWER LIGHT; de-energizes FILTER PUMP. HEATING ELEMENTS energized and regulate to setting on CONTROL THERMOSTAT (8).

OFF position de-energized FRYER and FILTER PUMP. FILTER position de-energizes FRYER; energizes FILTER PUMP

SWITCH (6). Used to check and set menu times Used to check and set cooking temperature LED display of various data and functions Used to raise FRY BASKET and to increase program settings Used to lower FRY BASKET and to decrease program settings Used to start a menu time/temp cook cycle

Keys 1 thru 6 are programmable for time and temperature Key 7 is available for individually set time/temp cook cycles

Used to perform the functions of: PAUSE CLEAN STANDBY BASKET (raise/lower when used with up arrow & down arrow) FILTER (acknowledgement warning signal)

363 300007 OpManual for WFAE-50F/FS Electric Fryer

FEATURES & OPERATING CONTROLS (continued)

WARNING

WARNING:

The HI-LIMIT THERMOSTAT is a FIRE PROTECTION DEVICE.

DO NOT ATTEMPT TO BYPASS OR HOLD IN THE BUTTON OF

THE HI-LIMIT THERMOSTAT. A SERIOUS FIRE MAY RESULT.

FIRE HAZARD / HOT OIL

HI-LIMIT THERMOSTAT

10 SONALERT

11 DRAIN VALVE LEVER

12 POWER OUTLET BOX

13 OIL FILTER RESERVOIR

FILTER PUMP MOTOR

RESET BUTTON

(located at rear of motor)

15 LIFT CRADLE

16 FRY BASKET 17 LIFT MOTOR

Provides over-temperature protection by de-energizing HEATING ELEMENTS should oil temperature exceed factory pre-set limits.

Audible alarm to signal end of cook cycle and other programmed functions

Opens and closes the DRAIN VALVE: Turn counterclockwise (vertical) to OPEN Turn clockwise (horizontal) to CLOSE

Electrical service connection TERMINAL BLOCK located here. Collects oil from FRYPOT for filtering or disposal.

Holds filter screen, filter paper & filter paper holder. FILTER PUMP MOTOR is equipped with an overheating

protection device. RESET must be performed manually. Allow motor to cool for approx. 30 min, then firmly press the red button.

Lowers fry basket into frypot during cook cycle. Automatically raises from frypot at end of cook cycle

Holds product to be cooked. Raises/lowers LIFT CRADLE. Accessible for lubrication thru

access plate in rear panel.

18 DRIP PAN

FOR UNITS WITH SOLID SHORTENING MELT OPTION

19 CONTACT BLOCK 20 FILTER RESERVOIR HEATER

363 30007 OpManual for WFAE-55F/FS Elec tric Fryer

Collects liquids that accumulate on top of fryer section of Ventilator Hood models (WVAE-…).

Low voltage electric connection for FILTER RESERVOIR HEATER

Keeps shortening in FILTER RESERVOIR in a liquid state. IMPORTANT: Filter pump will not pump shortening unless it is in the liquid state. FILTER PUMP, OIL SUCTION LINE and OIL RETURN LINE are heated at all times fryer is connected to electric power so that shortening will not solidify. Heater circuit is low voltage.

PRECAUTIONS AND GENERAL INFORMATION

DANGER:

BURN HAZARD

Cooking oil in this appliance operates at very high temperatures. Contact with hot oil can cause severe injury or death. Wear appropriate heat-protective clothing when operating or servicing this appliance. Never attempt to open the frypot if the pressure gauge reads anything other than “zero” (0) psi.

WARNING:

SLIP AND FALL HAZARD

Spilled cooking oil is very slippery and can cause falls. Clean up oil spills promptly.

CAUTION:

BURN HAZARD

Exposed surfaces can be hot to the touch and may cause burns.

CAUTION:

HEALTH HAZARD

Old cooking oil can be a breeding ground for bacteria. Clean and sanitize exterior surfaces of fryer regularly.

This appliance is intended for use in commercial establishments only.

This appliance is intended No other use is agents.

DO NOT open any panel that requires the use of tools for access. Live electric circuits may be exposed by opening such panels. Opening access panels must be performed by an Authorized Service Agent only.

This appliance is equipped with an oil filtration system designed to filter hot liquid shortening only. Water, cleaning agents and/or other liquids will contaminate the oil and may damage the filter pump.

Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.

Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.

DO NOT submerge any part of this appliance in water unless specifically instructed to do so. This appliance is not jet stream approved. DO NOT direct water jet or steam jet at this appliance, nor at any control. DO NOT splash or pour water on, in or over any controls. DO NOT wash area around this appliance with water jet. Any part which has become wet must be thoroughly dried before use.

Cooking oil will be very hot when in use. Contact will cause severe injury, and can cause blindness or death. Wear appropriate heatprotective clothing when operating or servicing this appliance.

This appliance must be operated with the supplied legs and casters properly installed

The technical content of this manual, including any parts breakdown illustrations and/or adjustment procedures, is intended for use by qualified technical personnel only.

Any procedure which requires the use of tools must be performed by a qualified technician.

This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.

recommended or authorized by the manufacturer or its

to prepare food for human consumption.

363 300007 OpManual for WFAE-50F/FS Electric Fryer

AGENCY LISTING INFORMATION

This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied Installation Instructions and maintained according to the instructions in this manual.

Domestic fryers are and listed under UL File E6070 for 208V and 240V.

Export (European) fryers comply with standards for 380-415V 3NAC.

STD 4

E6070

363 30007 OpManual for WFAE-55F/FS Elec tric Fryer

INSTALLATION

NOTE: DO NOT discard

the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation. Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual.

WARNING:

Fire Hazard

Do not store gasoline or any other flammable or combustible material near this appliance. The area where the fryer is installed must be kept clear of combustibles and flammables. This includes mops, rags, grease, wrapping paper and electric cords.

Installation and startup must be performed by a Wells Manufacturing Authorized Service Agency.

IMPORTANT:

Certain jurisdictions require fryers to be restrained with a TETHER or other approved restraint device. It is the responsibility of the installer to check with the AUTHORITY HAVING JURISDICTION in order to ascertain the applicability of this requirement THIS SPECIFIC INSTALLATION.

Installer must complete the WARRANTY REGISTRATION and FRYER CHECKOUT form, and record the details of the particular installation on the CUSTOMER SERVICE DATA form in this manual.

UNPACKING & INSPECTION

Carefully remove the appliance from the carton. Remove all protective plastic film, packing materials and accessories from the appliance before connecting performing any installation procedure.

Carefully read all instructions in this manual and the Installation Instruction Sheet packed with the appliance before starting any installation.

Read and understand all labels and diagrams attached to the appliance.

Carefully account for all components and accessories before discarding packing materials. Store all accessories in a convenient place for later use.

COMPONENTS

1 ea. FILTER RESERVOIR 1 ea. FILTER LEAF 4 ea. OIL FILTER SUCTION TUBE O-RINGS 1 ea. LIFT CRADLE 1 ea. FRY BASKET 1 ea. FRYPOT COVER

ACCESSORIES

1 ea. LITERATURE PACKAGE 1 pk. FILTER POWDER 2 ea. HIGH TEMPERATURE BRUSHES 1 ea. CLEANOUT DOWEL (wood rod) 1 ea. 1-1/4 NPT STREET ELBOW 1 ea. 1-1/4 NPT x 12” DRAIN PIPE

SETUP

It is the responsibility of the installer to verify that this fryer installation is in compliance with local code authorities and with the specifications listed in this manual.

Certain local or state codes require fryers to be restrained with a tether or other approved restraint device. It is the responsibility of the installer to check with the authority having jurisdiction, in order to ascertain the applicability of this requirement to this specific fryer installation.

Setup the fryer only on a firm, level, non-combustible surface. Verify local codes for requirements. Concrete, tile, terrazzo or metal surfaces are recommended. Metal or tile over combustible material may not meet code for non-combustible surfaces.

Verify that the unit sits firmly ON BOTH CASTERS AND BOTH LEGS. With the adjustable legs, adjust as required to level the appliance. Both legs and both casters must be adjusted to firmly contact the floor in order to prevent tipping.

Refer to the Installation Instruction Sheet for required clearances. Maintain required clearances between the appliance and adjacent combustible surfaces.

363 300007 OpManual for WFAE-50F/FS Electric Fryer

INSTALLATION (continued)

POWER CORD

FILTER PUMP & MOTOR

FRYPOT

STRAIN RELIEF FITTING

ELECTRICAL INSTALLATION

Refer to the nameplate on the front of the fryer and to the specifications listed on page 1 of this manual. Verify that electric service voltage, phase and amperage capacity meet or exceed these specifications.

Field wiring must be no less than 4 ga. solid copper wire, rated for at lease 90ºC.

Fryers are shipped from the factory wired for 3Ø. Fryer is not approved for conversion to single phase.

IMPORTANT:

Field wiring must be routed and secured away from the FRYPOT, TUBING and FILTER PUMP MOTOR. Field wiring must be configured to allow access to the rear of fryer for cleaning and access to the filter pump motor RESET BUTTON.

IMPORTANT:

Electric installation of this appliance must be performed by a licensed electrician. Installation must conform to the requirements of local codes and ordinances, and to the requirements of the National Electrical Code.

Fig. 2 Field Wiring

IMPORTANT:

This appliance is rated for 3Ø electric service only, and is not UL approved for single phase operation. DO NOT convert this appliance to single phase. Doing so will void the warranty and invalidate the UL listing.

363 30007 OpManual for WFAE-55F/FS Elec tric Fryer

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