Bloomfield INTEGRITY 8773, INTEGRITY 8774 Owner's Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
Model 8774 Brewer with optional 8881 Airpot
OWNERS MANUAL
For
INTEGRITY
COFFEE BREWERS
MODELS
8773 Automatic Airpot Brewer
8774 Pour-Over Airpot Brewer
Model 8773 Brewer with optional 8881 Airpot
Domestic and
Export Models
Includes:
Installation Use & Care
Servicing Instructions
p/n 2M-76451 Rev. E M603 101026
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and
le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than
specied on equipment nameplates; conversion to
correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of
original installation or eighteen (18) months from the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser, except that:
a. airpots carry a 30 day parts warranty only.
b. dispensers; i.e., tea and coffee carry a 90 days parts
warranty only, excludes decanters. THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN
IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has
been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service.
The prices charged by Bloomeld Industries for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of
defects without charge by a Bloomeld Authorized Service
Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models.
Portable models (a device with a cord and plug) must be
taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specic limitations are shown below (Additional Warranty Exclusions). Bloomeld Industries Authorized Service Agencies are located
in principal cities. This warranty is valid in the United States and void elsewhere.
Please consult your classied telephone directory or your food service equipment dealer; or, for information and other details
concerning warranty, write to:
Service Parts Department
Wells Bloomeld, LLC
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336... Fax: (314) 781-2714
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an
authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours.
Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non-
warranted equipment. Any use of non-genuine
Bloomeld parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
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603 p/n 76451 8773_8774 Owmers Manual
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEWS & PARTS LISTS 18 SERVICE KITS 22 WIRING DIAGRAMS 23
SPECIFICATIONS
Thank You for purchasing this
Wells Bloomeld appliance.
Proper installation, professional
operation and consistent
maintenance of this appliance will ensure that it gives you the very
best performance and a long, economical service life.
This manual contains the
information needed to properly install this appliance, and to use, care for and maintain or repair the
appliance in a manner which will
ensure its optimum performance.
MODEL STYLE VOLTS 1ø WATTS AMPS
8773 8773AU 240 1800 7.5
8773EU 8773UK
8774 8774AU 240 1800 7.5
8774EU 8774UK
8774KO 220 1500 6.9
POUR-OVER plus
AUTOMATIC W/HOT WATER
FAUCET
POUR-OVER ONLY
120 1500 12.5 NEMA-5-15P
220-240 1800 7.5
120 1500 12.5 NEMA-5-15P
220-240 1800 7.5
Also meets Canadian standards.
Meets European standards
POWER SUPPLY
CORD
SUPPLIED
SUPPLIED
603 p/n 76451 8773_8774 Owmers Manual
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FEATURES AND OPERATING CONTROLS
IL1626
Fig. 1 Features & Operating Controls
2
603 p/n 76451 8773_8774 Owmers Manual
PRECAUTIONS AND GENERAL INFORMATION
E9253
E9253
STD 4
WARNING: ELECTRIC SHOCK HAzARD
All servicing requiring access to non-insulated components must be performed by qualied service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: INjURY HAzARD
All installation procedures must be performed by qualied personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC ShOCk hAzARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: BURN HAzARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments,
where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and
has American sizes on hardware. All metric conversions are ap-
proximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualied service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is and
listed under UL le E9253.
CAUTION:
EqUIPMENT DAMAGE
DO NOT plug in or energize this
appliance until all Installation Instructions are read and followed.
Damage to the Brewer will occur if
these instructions are not followed.
CAUTION:
BURN hAzARD
Exposed surfaces of the appliance, brew chamber and
Airpot may be HOT to the touch,
and can cause serious burns.
This brewer meets Standard 4 only when installed,
operated and maintained in accordance with the enclosed instructions.
Models as designated on page 1 meet requirements.
603 p/n 76451 8773_8774 Owmers Manual
3
INSTALLATION INSTRUCTIONS
READ ThIS CAREFULLY BEFORE STARTING ThE INSTALLATION
CAUTION:
EqUIPMENT DAMAGE
DO NOT plug in or energize this
appliance until all Installation
Instructions are read and
followed. Damage to the Brewer
will occur if these instructions are
not followed.
CAUTION:
UNSTABLE EqUIPMENT hAzARD
It is very important for safety
and for proper operation that the brewer is level and stable when
standing in its nal operating
position. Provided adjustable, non-skid legs must be installed at each corner of the unit.. Failure to do so will result in movement
of the brewer which can cause
personal Injury and/or damage to brewer.
IMPORTANT:
This equipment must be installed
to comply with all applicable
federal, state and local plumbing codes and ordinances.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful
operation of the brewer. Bloomeld recommends 1/4”
copper tubing for installation of
less than 25 feet and 3/8” for more than 25 feet from a 1/2” water supply line.
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed.
LEVELING ThE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS (MODEL 8773 BREWERS ONLY)
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to ush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water ow thru the valve.
NSF requires that the brewer be able to be moved for cleaning underneath. A ex line or loops of copper tubing will satisfy this requirement. See Fig. 2 at right.
4
603 p/n 76451 8773_8774 Owmers Manual
INSTALLATION INSTRUCTIONS (continued)
IL1596
Fig. 2 Water Supply Installation - New-Style Brewers
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow
preventer is used, you must install a water hammer arrester in the incoming line, between the backow preventer and the brew-
er inlet, as far away from the brewer as space will allow. This will
relieve the excessive back pressures that can cause faucet leaks
and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1
Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure
automatic brewers are connected to the water supply.
Domestic models 8773 & 8774 are equipped with a cord and plug. They require a 115 - 125 volt 15 amp circuit (50/60 Hz,
2 wire plus ground, with NEMA 5-15R receptacle).
Export models 8773 & 8774 are equipped with a cord and plug.
Refer to page 1 for circuit voltage requirements.
WARNING:
ShOCk hAzARD
Brewer must be properly
grounded to prevent possible
shock hazard. DO NOT
assume a plumbing line
will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT:
Do not connect brewer to electrical power until the tank
is lled with water. Pour water
into the pour-over opening until
water ows from the brew head.
IMPORTANT:
Supply power must match
nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer
or result in decreased perfor-
mance. Such damage is not covered by warranty.
IMPORTANT:
The ground prong of the plug is part of a system designed to
protect you from electrical shock
in the event of internal dam-
age. Never cut off the ground prong nor twist a blade to t an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
603 p/n 76451 8773_8774 Owmers Manual
5
OPERATION
IL1627
IL1618
Fig. 3 Model 8773 Operation Diagram
IMPORTANT:
Tank must be full of water before connecting
brewer to electrical power.
Heating elements will be
damaged if allowed to
operate without being fully
submerged in water. Damage caused by
operating the brewer without water in the tank is NOt COVERED BY
WARRANtY.
START-UP
A.
For initial start-up, or if the brewer has not been used for an
extended period of time:
Be sure spray disk and brew gasket are properly installed in the
brew head.
For automatic brewers, be sure the water supply is properly
connected and the water supply valve is turned ON.
BEFORE plugging the brewer into a receptacle, or otherwise
connecting brewer to electrical power thE WAtER tANk MuSt
BE FIllED. Place an empty container under the brew head. Lift
the pour-over cover then pour three decanters of warm tap water into the pour-over opening. Water will begin to ow from the brew head. When all water ow stops, empty the container.
Once the tank is full of water, connect the brewer to electrical
power. Press the tank heater switch to ON. The heating elements
will begin heating the water in the tank. When the water has reached the proper temperature, the “READY TO BREW” light will glow.
Fig. 4 Fill the tank
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603 p/n 76451 8773_8774 Owmers Manual
OPERATION (continued)
BASIN
PAN
TANK
BREW
MANUAL
POUR-O VER
BASIN
PAN
E
SOLENOID
TANK
BREW
MANUAL
POUR-OVER
FAUCET BYPASS
TANK
WATER
COIL
FAUCET
SHU T-OFF
VALVE
FAUCET
HOT
WATER
E
FAUCE T BYPASS
SOLENOID
IL1604
WATER hEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat,
which controls line power to the heating
element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over-tempera-
ture by a hi-limit thermostat.
To save energy, press the TANK HEAT switch to OFF if no brew is expected for an
extended period.
WATER FLOW
POUR-OVER FEATURE (8773 & 8774)
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
Fig. 5 heat Control Diagram
AUTOMATIC OPERATION (8773 only)
Pressing BREW button energizes the
solenoid valve, allowing water from an external water supply to ow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into
the brew chamber
The solenoid uses a ow control device so that ow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
hOT WATER FAUCET (8773 only)
The faucet water coil is submerged in the hot water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply
water pressure, any time the faucet shut-off valve is OPEN.
603 p/n 76451 8773_8774 Owmers Manual
Fig. 6 Water Flow Diagram
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