Bloomfield 9221EX Operators Manual

BLOOMFIELD INDUSTRIES
265 Hobson St.
S
mithville, TN 37166
telephone: 314-678-6336
fax: 314-781-2714
www.wellsbloomfield.com
OWNERS MANUAL
for
SS2 - SERIES
DUAL SATELLITE
COFFEE BREWERS
with
ELECTRO-MECHANICAL
CONTROL
and
EXTERNALLY HEATED
SATELLITE SERVERS
MODEL:
9221EX
Model 9221EX Dual Satellite Brewer
Includes:
Installation
Operation
Use & Care
Servicing Instructions
p/n 2M-76624 Rev. D M671EX 170815
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and
le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than
specied on equipment nameplates; conversion to
correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of
original installation or eighteen (18) months from the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser, except that:
a. airpots carry a 30 day parts warranty only.
b. dispensers; i.e., tea and coffee carry a 90 days parts
warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has
been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been
Phone: (314) 678-6336... Fax: (314) 781-2714
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an
authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours.
Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non-
warranted equipment. Any use of non-genuine
Bloomeld parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
removed or unauthorized service personnel perform service.
The prices charged by Bloomeld Industries for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of
defects without charge by a Bloomeld Authorized Service
Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models.
Portable models (a device with a cord and plug) must be
taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specic limitations are shown below (Additional Warranty Exclusions). Bloomeld Industries Authorized Service Agencies are located
in principal cities. This warranty is valid in the United States and void elsewhere.
Please consult your classied telephone directory or your food service equipment dealer; or, for information and other details
concerning warranty, write to:
Service Parts Department
Wells Bloomeld, LLC
265 Hobson St. Smithville, TN 37166
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
TABLE OF CONTENTS
22 1/16
(560 mm)
3 5/16
(84 mm)
16 15/32
(418 mm)
16 7/16
(417 mm)
19 9/16
(497 mm)
29 5/16
(744 mm)
19 5/32
(486 mm)
6 1/4
(159 mm)
5 1/4
(133 mm)
4 1/2
(114 mm)
6 3/8
(114 mm)
5 13/16
(148 mm)
WATER INLET
ON BASE
WATER INLET
ON BASE
DIMENSION SHOWN IS WITHOUT STRAINER ASSY, ALLOW ADDITIONAL 5 INCHES
OPTIONAL DRIP TRAY (P/N WS-3901)
IL2516
WARRANTY STATEMENT xi
SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY APPROVAL INFORMATION 4 INSTALLATION 5 OPERATION 7 CLEANING INSTRUCTIONS 10 PROGRAMMING INSTRUCTIONS 12 TROUBLESHOOTING SUGGESTIONS 17 SERVICING INSTRUCTIONS 18 EXPLODED VIEWS 20 WIRING DIAGRAM 24 SATELLITE 25
SPECIFICATIONS
Thank You for purchasing this
Bloomeld Industries appliance.
Proper installation, professional operation and consistent
maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
Model Volts 3NAC Watts
9221EX 380-415 6,250 8.7 8.7 9.8 1.1 50/60
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
Amps
L1 L2 L3 N
Hz
1
FEATURES AND OPERATING CONTROLS
SATELLITE
SATELLITE NAMEPLATE
BREWER
NAMEPLATE
SERVING FAUCET
SIGHT GLASS
BREW-THRU LID
HANDLES
HOT WATER FAUCET
RIGHT BREWING CONTROLS
HEATER SWITCH
BYPASS NOZZLE
LEFT
BREWING
CONTROLS
ADJUSTABLE
LEG
BREW CHAMBER (IN POSITION)
SATELLITE (IN POSITION)
POWER
SWITCH
(located
on back)
CONTROL
PANEL
(see below)
READY-TO-BREW INDICATOR
CONTROL
PANEL
FUSE (BEHIND FRONT PANEL)
LEFT WARMER SWITCH
RIGHT WARMER SWITCH
SATELLITE
WARMER
OPTIONAL
DRIP TRAY
BREW HEAD
(brew chamber removed)
GASKET
SPRAY DISK
SPOUT INSERT
BREW HEAD
BREW START
BREW CANCEL
SELECT VOLUME
BREW START BREW CANCEL SELECT VOLUME
BREW CHAMBER
BYPASS DIVERTER
BREWER
Model 9221EX
IL2515
Fig 1. SS-2 Satellite Brewing System Features & Operating Controls
2
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
FEATURES AND OPERATING CONTROLS (continued)
Brewer
Adjustable Legs
Brewing Controls
Bypass Nozzle
Heater Switch
Hot Water Faucet
Nameplate
Ready-To-Brew Light
System Switch (not shown)
Satellite Locator/Warmer
Warmer Switches
Allows brewer to be leveled. Also allow clearance for cleaning underneath brewer.
Start or stop brew and select brew volume. Right and left section are independent.
Dilution water ows into brew chamber channel from here. Dilution water DOES NOT ow through the coffee grounds.
Turns power to tank heater ON or OFF.
Hot water dispensed here.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of brewer.
Glows when the tank water is up to temperature.
Located on lower right rear of brewer. Turns main power to
brewer ON or OFF .
Positions externally heated satellite on brewer. Maintains temperature of product in satellite.
Control individual warmers for externally heated satellite .
Brew Chamber
Brew Chamber
Bypass Diverter
Holds coffee grounds during brew cycle.
Forms dilution ow channel by holding lter clear of the brew chamber wall.
Satellite
Brew-Thru Lid
Handles
Nameplate
Serving Faucet
Sight Glass
Drip Tray (optional)
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
Allows entry of brewed coffee and dilution water into satellite. Minimizes splashing in the event satellite is tipped.
Allow the satellite to be safely carried.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of satellite.
Fresh coffee dispensed from satellite here.
Check the level of coffee remaining here.
Optional drip tray catches drips and spills from serving faucet. Easily removed for cleaning.
3
GENERAL INFORMATION AND PRECAUTIONS
WARNING:
Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician.
DO NOT open any access
panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
Burn Hazard
Surfaces of this brewer can be hot and can cause burns on contact.
IMPORTANT !
Do not store any combustible materials or ammable liquids anywhere near the appliance.
This appliance is intended for use in commercial establishments only.
This appliance is intended to brew hot beverage, specically coffee, for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Surfaces of the brewer, brew basket and satellite can be hot to the touch, and may cause burns on contact.
Disconnect the brewer from electrical power before performing any maintenance or servicing.
DO NOT submerge satellites in water.
DO NOT splash or pour water over, onto or into any controls, control panel or wiring.
Any procedure which requires the use of tools must be performed by a qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
AGENCY APPROVAL INFORMATION
This dual satellite brewing system meets Standards
This dual satellite brewing system meets NSF Standard 4 only when installed and maintained per the instructions in this manual.
STD 4
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
4
INSTALLATION INSTRUCTIONS
INSTALL LEGS & LEVEL THE UNIT
The brewer is provided with 4” (100 mm) adjustable legs and rubber feet. Be sure the legs are securely screwed into the base of the brewer, and that the rubber feet are properly installed.
The adjustable legs allow the brewer to be leveled. Set the brewer in its ultimate operating location and check for level with a spirit level Adjust the brewer for level from front-to-rear, and from side­to-side. Be sure all four feet rest rmly on the counter.
PLUMBER’S INSTALLATION INSTRUCTIONS IMPORTANT:
Brewer must be installed on a potable water supply line with a full-ow pressure between 20 psi (138 kPa) and 90 psi (620 kPa).
NOTE:
If water pressure varies greatly, or exceeds 90 psi (620 kPa) at any time, a water pressure regulator must be installed. Plumbing installer must supply the regulator.
Brewer must be connected to a potable water supply. Bloomeld recommends not less than 1/4” (6 mm) inside diameter copper tubing for installations of 12’ (4 meters) or less, and not less than 3/8” (10 mm) I.d. copper tubing for installations exceeding 12’ (4 meters).
Brewer must be connected to a COLD water line.
NOTE: DO NOT use a saddle tap for this water line connection.
A shut-off valve must be installed between the main water supply and the brewer. Plumbing installer must supply the shut-off valve. A 1/4-turn ball valve is recommended.
Flush the water line before connecting to the brewer.
Bloomeld highly recommends the use of the provided water strainer to help prevent deposits in the brewing system.
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the preventer and the brewer inlet, as far away from
the brewer as space will allow. This will relieve excessive back pressure that can cause faucet leaks and solenoid malfunctions.
CAUTION:
Hazard from Unstable Equipment
Rubber feet must be installed on each leg of the brewer. Legs must be adjusted so that all four feet rest rmly on the counter. Failure to properly install the feet can result in movement of the brewer, which can cause personal injury and/or damage to the brewer.
SCREW INTO BREWER FRAME
ADJUST FOR HEIGHT
ATTACH RUBBER FEET
Fig. 2 Adjustable Leg
CAUTION:
Electric Shock Hazard
Brewer must be properly grounded to a reliable earth ground to prevent possible shock hazard. Do not assume a plumbing line will provide such a ground. Electrical shock may cause serious injury.
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
5
INSTALLATION INSTRUCTIONS (continued)
IMPORTANT !
These installation instructions are prepared for personnel authorized, qualied, certied or licensed to install electrical equipment, who should perform all initial startup and adjustments.
IMPORTANT !
Do not store any combustible materials or ammable liquids anywhere near the appliance.
EUROPEAN ELECTRICAL INSTALLATION INSTRUCTIONS IMPORTANT !
Make sure the incoming voltage is the same voltage, frequency and phase as specied on the appliance nameplate. Connecting the appliance to the wrong voltage may cause severe damage to internal components, or may cause a severe decrease in performance.
IMPORTANT !
An approved all pole power disconnect switch with at least a 3mm contact gap must be supplied and installed in the xed wiring in an accessible location (close proximity to the appliance) by a licensed electrician. Refer to General Layout Data sheet for electrical ratings.
SUPPLY CORDS
Power supply cords should be oil-resistant, sheathed exible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (code designation 245 IEC 57) or an approved metal conduit connection.
Minimum cross sectional area of conductors per line must be 1.5 square mm and total length not to exceed 2 meters between supply connection and appliance. Supply wires must be suitable for at least 90ºC temperature rating
For exible power cords, an approved strain relief tting must be supplied by others.
WIRING CONNECTIONS
Using a screwdriver, remove rear panel.
Knock out the appropriate hole plug and connect conduit strain relief.
Thread supply leads through strain relief and connect power leads to terminals marked “L1”, “L2” & “L3”. Connect neutral lead to terminal marked “N”.
Connect ground lead (green with yellow stripe) to ground lug marked “ ”.
Secure all connections and reinstall terminal cover.
6
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
INSTALLATION INSTRUCTIONS (continued)
INITIAL SET-UP INSTRUCTIONS
Plumber’s and Electrician’s installation procedures must be completed before proceeding with the set-up.
Be sure all electrical connections are secure, and that all plumbing connections are secure and leak-proof.
1. CHECK BREWER FOR PROPER CONFIGURATION
Make sure spray disk gaskets are in place INSIDE of spray heads.
Make sure spray disks are properly installed.
Check hot water faucet for proper operation and leaks.
Place empty satellites in position.
2. START BREWER OPERATION
Be sure HEATER ON/OFF switch is OFF, then press POWER SWITCH on back of unit to energize brewer.
Water Inlet Solenoid will energize, lling the tank with water. Fill time is approximately 13 minutes. Tank will ll until water is sensed at the water level probe. Water level will be maintained automatically once the tank is lled.
Press HEATER ON/OFF switch ON. Water in tank will heat to brewing temperature in approximately 30 minutes. When the water temperature reaches the brew temperature set point, the READY-TO-BREW light will glow.
IMPORTANT:
Initial set-up must be performed by a qualied installer or qualied service technician. Improper set-up will damage the brewer and void the warranty.
IMPORTANT:
Complete water line installation before connecting brewer to electrical power.
MAKE SURE THE FRONT PANEL “HEATER ON/ OFF” SWITCH IS IN THE OFF POSITION BEFORE CONNECTING BREWER TO ELECTRICAL POWER.
DO NOT turn the HEATER ON/ OFF switch on until the water tank is lled. Heating elements must be completely submerged in water at all times. Damage to the brewer caused by operating the heating elements dry is NOT covered by warranty.
3. FINAL CHECKS
After initial heat-up and before brewing, draw water from the hot water faucet until the inlet solenoid actuates. This will prevent volume differences to the initial brew caused by water expansion.
Press SATELLITE WARMER switch on. Brewer will not operate unless the appropriate SATELLITE WARMER switch on.
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
NOTE: Brewer will not operate unless the appropriate WARM-
ER SWITCH is turned ON.
7
OPERATING INSTRUCTIONS
IL2517
Fig. 3 Control Panel
GETTING STARTED
Check the brewer and satellites:
Check that the brewer is clean and the drip tray (if used) is empty.
Check that the satellites are empty and clean with lids properly installed.
Check the spray heads:
Remove the brew chambers. Check the spray heads. Verify that the spray disks are clean and properly installed. Verify that the gaskets are properly installed inside the spray heads.
Check the brew chambers:
Check that the brew chamber is clean.
Check that the bypass diverters are properly installed in the brew chambers.
START-UP
Press POWER SWITCH (back of brewer) to ON. Brewer water tank will begin lling.
When tank stops lling, press HEATER ON/OFF switch to ON:
READY-TO-BREW light will glow when water is at proper temperature for brewing.
Press SATELLITE WARMER switches to OFF until ready to begin brewing.
8
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
OPERATING INSTRUCTIONS (continued)
STOP
BREW
STOP
BREW
START BREW
START
BREW
VOLUME
SELECT
VOLUME
SELECT
LEFT SIDE
RIGHT SIDE
HEATER SWITCH
READY TO
BREW LIGHT
IL2518
Fig. 4 Operating Controls
BREWING COFFEE
Prepare the Brew Baskets:
Make sure a bypass diverter is properly installed in each brew chamber.
Insert one (1) Bloomeld paper lter into each brew chamber.
Add a measured amount of grounds to each brew basket. Gently shake the basket to level the grounds.
Slide one brew chamber under each brew head.
Insert Satellites:
Slide one satellite under each brew chamber until it is fully seated.
Press appropriate WARMER SWITCH to ON.
Fig. 5 Brew Basket
CAUTION:
BURN HAzARD
Basket and contents are hot to the touch and may cause burns on contact.
Select Brew Volume:
Press VOLUME SELECT switch to 1 GAL or 1-1/2 GAL.
Start the Brew:
Press either the right or left START BREW key.
NOTE:
The brew can be cancelled at any time by pressing
the BREW STOP key.
At the end of the brew, be sure all water has stopped dripping before removing the brew chamber.
When the READY-TO-BREW light comes on, the brewer is ready to run another brew cycle.
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
Empty the Brew Basket:
Discard the grounds and the paper lter. Rinse the brew chamber under clear water.
9
CLEANING INSTRUCTIONS
CLEANING INSTRUCTIONS
CAUTION: Burn Hazard
Brewing and serving temperatures of coffee are extremely hot.
Hot coffee will cause serious skin burns.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, brew baskets or satellites.
DO NOT immerse or submerge satellites in water.
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Press POWER key to OFF. Allow brewer to cool.
FREQUENCY: Daily
TOOLS: Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush
1. Press POWER key to OFF.
Allow brewer to cool.
2. Remove satellites.
3. Remove and empty brew baskets.
4. Remove spray disks and gaskets from spray heads
5. Wipe inside of spray head and area around spray head with a soft clean cloth or sponge moistened with clean water.
6. Wash spray disks in a sink using warm water and a mild
detergent. A bristle brush may be used to clear clogged spray holes. Rinse spray disks with clean water and allow to air dry.
7. Wash brew chambers in a sink using warm water and a mild detergent. A bristle brush may be used to clean around the bypass diverters. Rinse with clean water and allow to air dry. Be sure bypass diverters are properly installed.
8. Remove and drain the drip tray. Rinse in a sink under warm running water. Allow to air dry, then reinstall on brewer.
9. Wipe exterior of brewer and satellites with a soft clean cloth or sponge moistened with clean water.
10. Reinstall gaskets INSIDE brew heads, then reinstall spray disks.
11. Reinstall brew chambers.
12. Reinstall satellites.
Procedure is complete
10
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
CLEANING INSTRUCTIONS (continued)
PROCEDURE: Clean Satellite
PRECAUTIONS: Drain Satellite before Cleaning
FREQUENCY: Twice Weekly
TOOLS: Sight Glass Brush, Sanitizer Soft Clean Cloth, Bucket
1. Remove and drain satellites. Remove lids.
2. Place 1 packet of Sanitizer into 2-1/2 gallons of warm tap water. Pour approximately 1 gallon of sanitizer solution into each satellite. Allow to stand for 2 minutes.
3. Drain sanitizer solution from satellite into the bucket.
4. Disassemble faucet. Brush clean with sanitizer solution.
Reassemble faucet.
5. If necessary, disassemble and clean sight glass.
a. Push down on ears on sight glass guard . Then, pull
ears forward. Lift guard off of retaining clip.
b. Remove sight glass tube from silicone elbow.
Run the sight glass brush through the tube at least
ten times.
c. Reassemble the tube to the silicone elbow.
Be sure the elbow has not been pulled from the
satellite body.
d. Reinstall the sight glass guard.
6. Reinstall lids. Install satellites on brewer.
7. Rinse satellites: With an empty brew chamber in place, press the BREW key and run 1 full cycle into each satellite.
8. Drain water from satellites.
CAUTION: Burn Hazard
Brewing and serving temperatures of coffee are extremely hot.
Hot coffee will cause serious skin burns.
IMPORTANT:
DO NOT submerge satellite in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the satellites.
Procedure is complete
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
Sight Glass
11
SERVICING INSTRUCTIONS
CAUTION ­CHEMICAL BURN HAzARD
Deliming chemicals are caustic. Wear appropriate protective gloves and goggles during this procedure.
Never siphon deliming chemicals or solutions by mouth.
This operation should only be performed by qualied and experienced service personnel.
IMPORTANT: DO NOT spill,
splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT al-
low any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 and 7
as required to remove all
build-up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat)
TOOLS: Deliming Solution Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply.
2. Remove the brewer top panel, then remove the tank lid assembly. Do not disconnect the tank assembly at this time.
3. Siphon all water from the hot water tank.
4. Mix 10 gallons of deliming solution according to the manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the chemical manufacturer.
5. At end of soaking period, reconnect brewer to electrical power. Install the brew chamber without lter paper or grounds. Place an empty satellite under the brew chamber. Force a 1-1/2 gallon brew:
a. Press the 1-1/2 gallon key
b. Press the brew key, then press and hold the brew
key until a brew is initiated. Empty the satellite and
repeat for the other side.
6. Disconnect brewer from electrical power and allow to cool.
7. Remove lid assembly from tank.
a. Using a stiff bristle brush, scrub internal components
to remove lime and calcium build-up.
b. Thoroughly rinse internal components of lid assembly
with clear water.
c. Store lid assembly in a safe location.
8. Using a stiff bristle brush, scrub exposed portions of the heating element and the inside surfaces of the tank to remove lime and calcium build-up.
9. Siphon all solution from the tank.
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
12
SERVICING INSTRUCTIONS (continued)
10. Reinstall tank lid assembly into hot water tank. Make sure the lid gasket is properly in place, then reinstall the hold-down clamps.
11. Remove spray disks and gaskets. Rinse both brew heads with clean water. Using a stiff brush, scrub spray disk to remove any lime or calcium build-up. Reinstall gaskets and spray disks.
13. Reconnect brewer to electrical supply .
14. Install the brew chamber without lter paper or grounds.
15. Place an empty satellite under the brew chamber. Run at least ve 1-1/2 gallon brew cycles and discard all
water generated at the end of each cycle.
Repeat for the other side.
16. Rinse satellite with clean water. Reinstall one empty satellite under each brew chamber.
Brewer is ready to use.
NOTE: Normally, silicone
hoses do not need to be delimed. Should deliming hoses become necessary, Bloomeld recommends replacing the hoses.
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
13
SERVICING INSTRUCTIONS (continued)
167 500
SECONDS
1/16 TURN MAXIMUM
IL2519
CAUTION:
SHOCK HAZARD
Disconnect brewer from electric power before opening the access panel.
Adjustments to be performed by qualied technician only.
NOTE:
Brewer is pre-adjusted to deliver 1 and 1-1/2 gallons of coffee at a water pressure of 50 p.s.i.
Use this procedure to adjust the delivered volume to suit local conditions.
TIMER ADJUSTMENT
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust delivered volume
TOOLS: Phillips head screwdriver Satellite or other container to calibrate volume
1. Press HEATER ON/OFF switch to OFF. Turn POWER switch on back of brewer OFF.
2. Remove TOP PANEL. Operating controls are accessible through the top panel only.
3. Adjust the TIMER setting.
NOTE: Each side has its own timer. The LEFT TIMER is
for the LEFT SIDE; the RIGHT TIMER is for the RIGHT SIDE.
Turn CLOCKWISE to increase time; Turn COUNTER-CLOCKWISE to decrease time.
Adjust only in small increments to avoid large volume
variations. Recommend no more than 1/16 turn.
4. Replace TOP PANEL. Turn POWER switch ON. Press HEATER ON/OFF switch to ON.
5. Allow the brewer to come up to brewing temperature, then perform a test brew. Check delivered volume. Readjust as necessary.
When desired volume is achieved, procedure is complete.
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
14
SERVICING INSTRUCTIONS (continued)
IL1601
IL1602
TEMP. (°C)
ELEVATION (meters above sea level)
100
0
150
300
450
600
750
900
1,050
1,200
1,500
1,650
1,800
1,950
1,350
97 94
91 88
IL1606
TEMPERATURE ADJUSTMENT
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust delivered volume
TOOLS: Phillips head screwdriver Satellite or other container to calibrate volume
1. Press HEATER ON/OFF switch to OFF. Turn POWER switch on back of brewer OFF.
2. Remove TOP PANEL. Operating controls are accessible through the top panel only.
3. Remove one of the plugs in the tank cover and insert a thermometer of known accuracy.
4. Locate the CONTROL THERMOSTAT on the right side of the top housing:
Turn CLOCKWISE to increase temperature
Turn COUNTER-CLOCKWISE to decrease temperature
1/8 turn is equal to approximately 10ºF change.
5. Turn POWER switch ON. Press HEATER ON/OFF switch to ON.
6. Allow the brewer to come up to brewing temperature. When READY-TO -BREW light comes on, check temperature on thermometer. Readjust thermostat as necessary.
CAUTION:
SHOCK HAZARD
Live electrical circuits are exposed during this procedure. Use care to avoid uninsulated electrical connectors.
Adjustments to be performed by qualied technician only.
NOTE: 1/8 turn = approx 10ºF (5.5ºC)
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
7. When desired temperature is achieved, remove thermometer, replace tank plug and reinstall top panel.
Procedure is complete
15
SATELLITE EXPLODED VIEW & PARTS LIST
DESCRIPTION OF PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY
No lights or heat Unit not plugged in or circuit breaker tripped Restore electric power
Power switch OFF Turn power switch ON
Allow brewer to cool, verify water level,
reset hi-limit
Use one genuine Bloomeld paper lter
per brew
Check with coffee supplier for
recommended grind and quantity
Brewer must be operated on a
dedicated water line. Other equipment on line may be robbing water volume.
No heat
Brewer overows
Brew chamber overows
Heats slow
Slow to ll
No heat to satellite
Hi-limit safety tripped Thermostat damaged Replace thermostat
Damaged hi-limit safety Replace hi-limit Damaged heater switch Replace heater switch Damaged heating element Replace heating element Water level probe corroded Clean water level probe Poor ground connection Verify ground connection Dirt in inlet valve or valve damaged Replace inlet valve Brew valve damaged Replace brew valve Tank water boiling Adjust or replace thermostat
Too many paper lters or wrong lter used.
Chamber discharge hole plugged Clean brew chamber Timer not set properly Set timer
Too much coffee or too ne a grind
Connected to wrong voltage Verify supply voltage Scale build-up on heating elements De-lime hot water tank Damaged heating element Replace element
Insufcient water pressure
Plugged water line strainer Clean strainer Warmer switch not on Turn warmer switch on Damaged element or wiring Replace as required
Poor coffee quality
Keep brewer and servers clean. Install a taste and odor lter in water supply, and
replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
16
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
SATELLITE EXPLODED VIEW & PARTS LIST
P/N: BLSRLH
74337 Rev. D 02/12/04
4.3
4.1
4.2
4.7
4.6
4.4
4.5
4.9
4.8
PART OF ITEM 4
4 PL
2 PL
2
3
9
4
5
7
6
8
10
1
11
IL1855a
SATELLITE MODEL 9440
Fig No Part No Quantity. Description
1 D7-76657 1 WELDMENT SATELLITE ASSY 2 2L-73863 1 TANK LID ASSY, SRL-DP 3 2R-74313 1 HANDLE FAUCET GUARD 4 2U-76577 1 FAUCET & SHANK ASY
4.1 2V-Z15411 1 FAUCET ESP ULTEM HI TEMP
4.2 2U-71460 1 SEAT CUP TEA DISP FAUCET
4.3 WS-84393 1 HANDLE FAUCET
4.4 2C-84393 1 HEX NUT-SPOUT VALVE
4.5 2C-H2016 1 WASHER-C-TOMLINSON
4.6 2A-84395 1 SHANK-FAUCET
4.7 2U-84396 1 SHANK ASSY FAUCET
4.8 2C-84489 1 WASHER-FIBER
4.9 2A-84488 1 FERRULE-VALVE SHANK
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
5 D7-74539 1 ASSY SIGHT GAUGE HOUSING 6 D7-74300 1 BRKT SIGHT GAUGE 7 D7-74354 1 TUBE SIGHT GAUGE 8 2K-70130 1 ELBOW SPRAYER
9 2C-76008 4 SCREW 8X1/2 PAN PH DRILL 10 2C-76007 2 SCREW 8AX1/2 SS TR PH SMS 11 2M-74342 1 DECAL SRL-H SATELLITE FRO
SATELLITE ASSEMBLY 9440
17
EXPLODED VIEW CABINET AND EXTERIOR COMPONENTS
IL2520, Rev. -, 8/10/12
47
51
50
3
49
48
44
13
14
34
26
18
34
32
34
25
34
34
27
31
8
11
2
33
45
29
43
12
5
15
16
1
34
28
20
22
23
19
17
30
41
21
10
21
53
34
54
2 PL
9
34
52
2 PL
4
24
46
6
4 PL
4 PL
42
MODEL: 9221EX
EXPLODED VIEW (Part 1)
35d
35b
35a
35e
35c
36a
35
36
OPTIONAL
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
18
PARTS LIST CABINET AND EXTERIOR COMPONENTS
Model: 9221EX Cabinet & Exterior Components
Fig No Part No Description Qty
1 2K-71012 STRAIN RELIEF LIQUID TIGH 1 2 2C-35485 NUT 1/4-20 HEX FINISHED S 4 3 2E-40310 TERM BLOCK 4POLE 75AMP 1 4 D7-76588 BRKT THERMOSTAT 1 5 2C-46672 LUG GROUND SOLDERLESS 6-1 1 6 2C-35736 NUT 8-32 HEX KEPS MS GREE 1 8 2N-70635UL ELEM WARMER 100W 240V/85W 2 9 2E-306865 CONTROL LIQ LEVEL 208/240 1
10 D7-74719 GUIDE SATELLITE 9441 9442 2
11 D7-71220A RETAINER, WARMER ELEMENT 2 12 2C-35487 SCREW 8-32X5/16 PH TR HD 2 13 2I-72215 GASKET SPRAY HEAD 1.5 ID 2 14 A6-72727 SPRAY HEAD DISC EMBOSSED 2 15 2A-73098 LEG 4 BLK PLASTIC W/FLAN 4 16 2A-73107 FEET RUBBER BLACK 4 17 2M-Z16267 GRAPHIC CONTROL PANEL 1 18 D7-76631 BRKT TANK SUPPORT TOP SS2 2 19 2E-74620 SWITCH LIGHTED SP OFF MOM 2 20 2E-74621 SWITCH DP ON MOM OFF 10A 2 21 2C-73457 NUT 8-32 HEX HEAD KEPS MS 28 22 2E-74622 SWITCH DP ON NONE ON 10A 2 23 2E-72395 SWITCH ROCKER 250V 20A AM 1 24 2E-72936 SWITCH ROCKER ON-OFF 125/ 1 25 D7-76573 HOUSING LOWER 1 26 D7-76589 COVER TOP HOUSING 1 27 D7-76587 PANEL FRONT 1 28 D7-76626 PLATE BOTTOM ASSY 1 29 D7-76625 BASE WRAP 1 30 2P-75123 TIMER 3 LEVEL 220V 2 31 D7-74327 WARMER BASE ASSY SS2 1 32 D7-WL0331 HOUSING,UPPER ASSEMBLY 1 33 2E-74382 SWITCH ON OFF VISIROCKER 2 34
2C-76007 SCREW 8AX1/2 SS TR PH SMS 44
35 WS-82533 CHAMBER BREW ASSY 9107
35a 2D-72387 CHAMBER BREW .250 DIA HOLE 35b 2R-70112 HANDLE BLACK
35c 2B-70466 RACK WIRE BREW CHAMBER 35d 2C-70115 SCREW 10-32X5/16 HEX HD M 35e 2C-70467 CLIP BREW BASKET
Model: 9221EX Cabinet & Exterior Components
Fig No Part No Description Qty
36 D7-76652 CHAMBER BREW ASSY 2
36A D7-76651 BRKT BYPASS PLASTIC BREW 2
41 2J-70644 LIGHT PILOT GREEN 250V 1/ 1 42 2C-35496 WASHER FLAT SS #4 .312OD 4 43 2E-Z14960 CONTACTOR, 40A 2 44 2I-73885 SHEILD DRIP CONTACTOR 2 45 2E-73794 FUSE 5A 2 46 2E-73795 FUSE HOLDER 2 47 D7-73793 WASHER 1.50 O.D. 2 48 2E-75760 SOLENOID SINGLE 220/240V 1 49 2C-73205 SCREW 4MMX6MM SL PAN MS S 2 50 D7-76592 STIFFENER BOTTOM PLATE 2 51 D7-76628 TANK SUPPORT 1 52 2C-70049 SCREW #8-32X1/2 PAN HD PH 2 53 2A-73362 SPACER .375 OD .250 L .17 2 54 D7-76590 BRKT TIMER 2
O P T
I
O
N A
L
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
19
August 13, 2012, Rev. C
EXPLODED VIEW INTERIOR COMPONENTS
17
23
2
35
13
11
12
32
2
5
21
24
10
28
19
33
34
35
36
37
43
38
39
26
15
27
29
30
31
39
42
40
4
41
22
MODEL: 9221EX
EXPLODED VIEW (Part 2)
8
3
18
2
19
7
16
18
14
25
6
1
20
9
(TO SOLENOID)
30
IL2521, Rev. -, 8/10/12
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
20
PARTS LIST INTERIOR COMPONENTS
Model: 9221EX Interior Components
Fig No Part No. Description Qty
1 D7-73778 RETAINING CLIP TANK LID 4 2 2C-73457 NUT 8-32 HEX HEAD KEPS MS 28 3 2I-70147 GASKET TANK COVER 1 4 2U-71061 FAUCET HOT WATER 1 5 D7-76576 BRKT OUTLET VALVE 2 6 A6-73521 PROBE ASSY WATER LEVEL 1 7 2A-73532 SLEEVE WATER LEVEL PROBE 1 8 2I-72390 GROMMET .375 ID TRANSLUCE 1 9 F4-73978 TUBE SIL .312 ID X 30 1
10 2K-73152 ELBOW SPRAYER 1/4 ID 2 11 D7-74309 TANK WELDMENT 1 12 2N-74923 ELEM 3 PHASE 230V 6000W 1 13 2I-73309 GASKET TANK HEATER SS2 2 14 2A-74343 TUBE FILL 90 DEGREE 1 15 2T-73312 THERMO HI LIMIT DBL POLE 1 16 D7-74319 TANK/LID ASSY 2 17 D7-74630 TUBE SIL .50 ID X 4.25 2 18 2K-70103 ELBOW OUTLET 2 19 2A-73384 TUBE SPRAY HEAD 2 3/8 LG 4 20 A6-73537 TUBE SIL .312 ID X 9 LG 1 21 2V-74619 VALVE ADJUST WATER OUTLET 2 22 2C-72148 WASHER LOCK 1/2 ID INT SE 1 23 2C-35485 NUT 1/4-20 HEX FINISHED S 4 24 2C-76007 SCREW 8AX1/2 SS TR PH SMS 44 25 2T-70109 THERMO CTRL BREWERS 1 26 D7-73414 SHIELD HI-LIMIT 1 27 2C-73415 NUT 6-32 HEX 1.00 LG ALUM 2 28 2G-73571 INSERT SPRAY HEAD SS2 2 29 2C-33926 WASHER FLAT #8 SS .38 O.D 2 30 2C-70405 SCREW 6-32X1/4 PH RD HD M 4 31 D7-75289 STRAP FAUCET TUBE TIE-DOW 1 32 2A-76574 TUBE BYPASS 2
2A-76582 FTG TEE REDUCING BRASS 2
33
34 D7-76773 TUBE SIL .312 ID X 1.5 2
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
35 A6-73538 TUBE SIL .312 ID X 10 LG 2
Model: 9221EX Interior Components
Fig No Part No. Description Qty
36 D7-73881 BLANKING PLATE TANK HEATE 1 37 D7-76643 BRKT TERMINAL BLOCK TOP T 1 38 2E-70709 TERM BLOCK 4 POLE 1 39 2C-70307 SCREW 6-32X3/4 SL RD HD M 4 40 D7-74435 INSUL LYTHERM FAUCET TUBE 2 41 D7-72724 TUBE SIL .312 ID X 4 1 42 2V-74434 TUBE FORMED SS 1 43 D7-74433 TUBE SIL .312 ID X 6.00 1
21
August 13, 2012, Rev. C
3NAC
VOLTS
380-415
MODEL
9221EX
WATTS
6250
L1
8.7
L2
8.7
L3
9.8
AMPS
N
1.1
HZ
50/60
18
RED
36
BLUE
BLUE
35
34
BROWN
BLACK
11
ORANGE
39
GREEN/YELLOW
LIQUID
LEVEL
PROBE
BLUE
27
SWITCH
HEATER
LIGHT
BREW
RED
RED
TANK
GROUND
INLET
VALVE
19
INPUT
NO
COM
MAX
NC
BROWN
WHITE
38
JUMPER
L1
WIRE L2
LOAD
LEFT TIMER
YELLOW
RIGHT TIMER
LOAD
WIRE L2
L1
LEFT
WARMER
ELEMENT
240V, 100W
WHITE
37
29
BLUE
10
BLACK 12GA
WHITE
12
RED 12GA
9
8
BLUE 12GA
14
WHITE
BLUE
33
BLUE
32
L3L2L1
L3L2L1
UPPER
TERMINAL
BLOCK
N
L3
L2
L1
BLACK
BLACK
22
35
BLACK
WHITE
BLUE
25
WHITE
20
WHITE
20
RED
18
WHITE
14
WHITE
38
RIGHT
DUMP VALVE
LEFT
DUMP
VALVE
HTG ELEMENT
230V 6000W
1
2
3
4
N
L3L2L1
HI-LIMIT
THERMOSTAT
THERMOSTAT
R. STOP
BREW
SWITCH
R. VOLUME
SELECT
SWITCH
21
BLACK
23
BLACK
23
BLUE
26
BLUE
28
WHITE
WHITE
20
21
21
22
22
23
R. START
BREW
SWITCH
L. VOLUME
SELECT
SWITCH
L. START
BREW
SWITCH
L. STOP
BREW
SWITCH
BLUE
24
YELLOW
BLACK
23
WHITE
14
BLACK
1G
1 1/2G
1 1/2G
1G
LOWER
TERMINAL BLOCK
BLACK
17
16
15
WHITE
37
LEFT
WARMER
SWITCH
RIGHT
WARMER
SWITCH
RIGHT
WARMER
ELEMENT
240V, 100W
BLUE
ORANGE
BLACK
17
5
BLUE 12GA
6
RED 12GA
BLACK 12GA
7
CONTACTOR
#2
CONTACTOR
#1
1
BROWN 12GA
BLACK 12GA
4
3
RED 12GA
BLUE 12GA
2
4
1
5
2
6
3
SWITCH
POWER
240V
240V
FUSE 2
FUSE 1
T1
T2
T3
L1
L2
L3L3
L2
L1
T3
T2
T1
13
31
WHITE
BLUE
30
2M-76656 ISSUE (A)
WIRING DIAGRAM
22
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
WATER FLOW DIAGRAM
FAUCET
HOT WATER
FAUCET
BREW HEAD
HOT WATER
COLD WATER
BREW VALVE
BYPASS
INLET VALVE
HOT WATER TANK
VENT (TO BREW HEAD)
WATER LEVEL PROBE
TEE
BREW
BREW ELBOW
BYPASS NOZZLE
BREW
CHAMBER
W/BYPASS
CHANNEL
IL2522
WATER FLOW
INLET
The INLET VALVE is controlled by a signal from the CONTROL BOARD. If the WATER LEVEL PROBE does not detect water, the inlet solenoid is opened until water is again sensed.
BREW AND BYPASS
The BREW VALVE fed by gravity from the hot water tank. The brew valve is opened for a length of time as determined by the TIMER setting. The brew valve discharged through the BREW HEAD in two ways:
A portion of water is fed to the BYPASS through a reducing “tee”.
The amount of bypass water is controlled by the opening size of the leg of the “tee”. Bypass water ows through the brew basket, but is diverted from the grounds by a bypass channel.
The remainder of the brew water is discharged through the SPRAY
DISK and ows over the grounds in the brew basket.
Each half of the brewer is independently controlled.
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
HOT WATER FAUCET
The HOT WATER FAUCET is fed by gravity from the hot water tank. The faucet is spring-loaded closed and manually opened.
23
The 9221-Series of brewers have two independent brewing systems sharing a common hot water tank.
The hot water faucet is fed by the hot water tank, but is otherwise independent of the brewing systems.
NOTE:
Use of the hot water faucet during a brew cycle will not change the delivered volume. However, excessive use of the faucet during brew may lower the brew water temperature.
NOTES
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
NOTES
671EX p/n 2M-76624 9221EX Dual Satellite Owmers Manual
265 Hobson St. Smithville, TN 37166
telephone: 314-678-6336 fax: 314-781-2714
www.wellsbloomfield.com
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