Bloomfield 9221EUFC, 9221EUFC-SS2 Service Manual

671EU
OWNERS MANUAL
for
SS2 - SERIES
DUAL SATELLITE
COFFEE BREWERS
ELECTRO-MECHANICAL
CONTROL
and
EXTERNALLY HEATED
SATELLITE SERVERS
MODEL:
9221EUFC
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model 9221EUFC Dual Satellite Brewer
p/n 76653 Rev. A ECN-12567 M671EU 100603 cps
WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 689-5700 Fax: (888) 492-2783
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY APPROVAL INFORMATION 4 INSTALLATION 5 OPERATION 8 CLEANING INSTRUCTIONS 10 SERVICING INSTRUCTIONS 12 TROUBLESHOOTING SUGGESTIONS 16 SATELLITE EXPLODED VIEW & PARTS LIST 17 BREWER EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAM 22
SPECIFICATIONS
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
1
FEATURES AND OPERATING CONTROLS
Fig 1. SS-2 Satellite Brewing System Features & Operating Controls
2
FEATURES AND OPERATING CONTROLS (continued)
Brewer
Adjustable Legs
Brewing Controls
Heater Switch
Hot Water Faucet
Nameplate
Ready-To-Brew Light
System Switch (not shown)
Satellite Locator/Warmer
Warmer Switches
Brew Chamber
Brew Chamber
Satellite
Brew-Thru Lid
Handles
Nameplate
Serving Faucet
Sight Glass
Drip Tray (optional)
Allows brewer to be leveled. Also allow clearance for cleaning underneath brewer.
Start or stop brew and select brew volume. Right and left section are independent.
Turns power to tank heater ON or OFF.
Hot water dispensed here.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of brewer.
Glows when the tank water is up to temperature.
Located on lower right rear of brewer. Turns main power to brewer ON or OFF .
Positions externally heated satellite on brewer. Maintains temperature of product in satellite.
Control individual warmers for externally heated satellite .
Holds coffee grounds during brew cycle.
Allows entry of brewed coffee and dilution water into satellite. Minimizes splashing in the event satellite is tipped.
Allow the satellite to be safely carried.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of satellite.
Fresh coffee dispensed from satellite here.
Check the level of coffee remaining here.
Optional drip tray catches drips and spills from serving faucet. Easily removed for cleaning.
3
GENERAL INFORMATION AND PRECAUTIONS
WARNING:
Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION:
Burn Hazard
Surfaces of this brewer can be hot and can cause burns on contact.
IMPORTANT !
Do not store any combustible materials or flammable liquids anywhere near the appliance.
This appliance is intended for use in commercial establishments only.
This appliance is intended for human consumption. No other use is by the manufacturer or its agents.
to brew hot beverage, specifically coffee,
recommended or authorized
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Surfaces of the brewer, brew basket and satellite can be hot to the touch, and may cause burns on contact.
Disconnect the brewer from electrical power before performing any maintenance or servicing.
DO NOT submerge satellites in water.
DO NOT splash or pour water over, onto or into any controls, control panel or wiring.
Any procedure which requires the use of tools must be performed by a qualified technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
AGENCY APPROVAL INFORMATION
This dual satellite brewing system meets Standards
This dual satellite brewing system meets NSF Standard 4 only when installed and maintained per the instructions in this manual.
STD 4
4
INSTALLATION INSTRUCTIONS
INSTALL LEGS & LEVEL THE UNIT
The brewer is provided with 4" (100 mm) adjustable legs and rubber feet. Be sure the legs are securely screwed into the base of the brewer, and that the rubber feet are properly installed.
The adjustable legs allow the brewer to be leveled. Set the brewer in its ultimate operating location and check for level with a spirit level Adjust the brewer for level from front-to-rear, and from side­to-side. Be sure all four feet rest firmly on the counter.
PLUMBER’S INSTALLATION INSTRUCTIONS
IMPORTANT:
Brewer must be installed on a potable water supply line with a full-flow pressure between 20 psi (138 kPa) and 90 psi (620 kPa).
NOTE:
If water pressure varies greatly, or exceeds 90 psi (620 kPa) at any time, a water pressure regulator must be installed. Plumbing installer must supply the regulator.
Brewer must be connected to a potable water supply. Bloomfield recommends not less than 1/4” (6 mm) inside diameter copper tubing for installations of 12’ (4 meters) or less, and not less than 3/8” (10 mm) I.d. copper tubing for installations exceeding 12’ (4 meters).
Brewer must be connected to a COLD water line.
NOTE: DO NOT use a saddle tap for this water line connection.
A shut-off valve must be installed between the main water supply and the brewer. Plumbing installer must supply the shut-off valve. A 1/4-turn ball valve is recommended.
Flush the water line before connecting to the brewer.
Bloomfield highly recommends the use of the provided water strainer to help prevent deposits in the brewing system.
CAUTION:
Hazard from Unstable Equipment
Rubber feet must be installed on each leg of the brewer. Legs must be adjusted so that all four feet rest firmly on the counter. Failure to properly install the feet can result in movement of the brewer, which can cause personal injury and/ or damage to the brewer.
SCREW INTO BREWER FRAME
ADJUST FOR HEIGHT
ATTACH RUBBER FEET
Fig. 2 Adjustable Leg
CAUTION:
Electric Shock Hazard
Brewer must be properly grounded to a reliable earth ground to prevent possible shock hazard. Do not assume a plumbing line will provide such a ground. Electrical shock may cause serious injury.
5
INSTALLATION INSTRUCTIONS (continued)
IMPORTANT !
These installation instructions are prepared for personnel authorized, qualified, certified or licensed to install electrical equipment, who should perform all initial startup and adjustments.
IMPORTANT !
Do not store any combustible materials or flammable liquids anywhere near the appliance.
EUROPEAN ELECTRICAL INSTALLATION INSTRUCTIONS
IMPORTANT !
Make sure the incoming voltage is the same voltage, frequency and phase as specified on the appliance nameplate. Connecting the appliance to the wrong voltage may cause severe damage to internal components, or may cause a severe decrease in performance.
IMPORTANT !
An approved all pole power disconnect switch with at least a 3mm contact gap must be supplied and installed in the fixed wiring in an accessible location (close proximity to the appliance) by a licensed electrician. Refer to General Layout Data sheet for electrical ratings.
SUPPLY CORDS
Power supply cords should be oil-resistant, sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer-sheathed cord (code designation 245 IEC 57) or an approved metal conduit connection.
Minimum cross sectional area of conductors per line must be
1.5 square mm and total length not to exceed 2 meters between supply connection and appliance. Supply wires must be suitable for at least 90ºC temperature rating
For flexible power cords, an approved strain relief fitting must be supplied by others.
WIRING CONNECTIONS
Using a screwdriver, remove rear panel.
Knock out the appropriate hole plug and connect conduit
strain relief.
Thread supply leads through strain relief and connect power leads to terminals marked “L1”, “L2” & “L3”. Connect neutral lead to terminal marked “N”.
Connect ground lead (green with yellow stripe) to ground lug marked “ ”.
Secure all connections and reinstall terminal cover.
6
INSTALLATION INSTRUCTIONS (continued)
INITIAL SET-UP INSTRUCTIONS
Plumber’s and Electrician’s installation procedures must be completed before proceeding with the set-up.
Be sure all electrical connections are secure, and that all plumbing connections are secure and leak-proof.
1. CHECK BREWER FOR PROPER CONFIGURATION
Make sure spray disk gaskets are in place INSIDE of spray heads.
Make sure spray disks are properly installed.
Check hot water faucet for proper operation and leaks.
Place empty satellites in position.
2. START BREWER OPERATION
Be sure HEATER ON/OFF switch is OFF, then press POWER SWITCH on back of unit to energize brewer.
Water Inlet Solenoid will energize, filling the tank with water. Fill time is approximately 13 minutes. Tank will fill until water is sensed at the water level probe. Water level will be maintained automatically once the tank is filled.
Press HEATER ON/OFF switch ON. Water in tank will heat to brewing temperature in approximately 30 minutes. When the water temperature reaches the brew temperature set point, the READY-TO-BREW light will glow.
3. FINAL CHECKS
After initial heat-up and before brewing, draw water from the hot water faucet until the inlet solenoid actuates. This will prevent volume differences to the initial brew caused by water expansion.
Press SATELLITE WARMER switch on. Brewer will not operate unless the appropriate SATELLITE WARMER switch on.
IMPORTANT:
Initial set-up must be performed by a qualified installer or qualified service technician. Improper set-up will damage the brewer and void the warranty.
IMPORTANT:
Complete water line installation before connecting brewer to electrical power.
MAKE SURE THE FRONT PANEL "HEATER ON/OFF" SWITCH IS IN THE OFF POSITION BEFORE CONNECTING BREWER TO ELECTRICAL POWER.
DO NOT turn the HEATER ON/ OFF switch on until the water tank is filled. Heating elements must be completely submerged in water at all times. Damage to the brewer caused by operating the heating elements dry is NOT covered by warranty.
NOTE: Brewer will not operate unless the appropriate WARMER SWITCH is turned ON.
7
OPERATING INSTRUCTIONS
Fig. 3 Control Panel
GETTING STARTED
Check the brewer and satellites:
Check that the brewer is clean and the drip tray (if used) is empty.
Check that the satellites are empty and clean with lids properly installed.
Check the spray heads:
Remove the brew chambers. Check the spray heads. Verify that the spray disks are clean and properly installed. Verify that the gaskets are properly installed inside the spray heads.
Check the brew chambers:
Check that the brew chambers are clean.
START-UP
Press POWER SWITCH (back of brewer) to ON. Brewer water tank will begin filling.
When tank stops filling, press HEATER ON/OFF switch to ON: READY-TO-BREW light will glow when water is at proper temperature for brewing.
Press SATELLITE WARMER switches to OFF until ready to begin brewing.
8
OPERATING INSTRUCTIONS (continued)
Fig. 4 Operating Controls
BREWING COFFEE
Prepare the Brew Baskets:
Make sure the wire rack is properly installed in each brew chamber.
Insert one (1) Bloomfield paper filter into each brew chamber. Make sure the filter is properly supported by the wire rack.
Add a measured amount of grounds to each brew basket. Gently shake the basket to level the grounds.
Slide one brew chamber under each brew head.
Insert Satellites:
Slide one satellite under each brew chamber until it is fully seated.
Press appropriate WARMER SWITCH to ON.
Select Brew Volume:
Press VOLUME SELECT switch to 1 GAL or 1-1/2 GAL.
Start the Brew:
Press either the right or left START BREW key.
NOTE: The brew can be cancelled at any time by pressing the BREW STOP key.
At the end of the brew, be sure all water has stopped dripping before removing the brew chamber.
When the READY-TO-BREW light comes on, the brewer is ready to run another brew cycle.
Empty the Brew Basket:
Discard the grounds and the paper filter. Rinse the brew chamber under clear water.
Fig. 5 Brew Basket
CAUTION:
BURN HAZARD
Basket and contents are hot to the touch and may cause burns on contact.
9
CLEANING INSTRUCTIONS
CAUTION:
Burn Hazard
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, brew baskets or satellites.
DO NOT immerse or submerge satellites in water.
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Press POWER key to OFF. Allow brewer to cool.
FREQUENCY: Daily
TOOLS: Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush
1. Press POWER key to OFF. Allow brewer to cool.
2. Remove satellites.
3. Remove and empty brew baskets.
4. Remove spray disks and gaskets from spray heads
5. Wipe inside of spray head and area around spray head with a soft clean cloth or sponge moistened with clean water.
6. Wash spray disks in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse spray disks with clean water and allow to air dry.
7. Wash brew chambers in a sink using warm water and a mild detergent. Rinse with clean water and allow to air dry.
8. Remove and drain the drip tray. Rinse in a sink under warm running water. Allow to air dry, then reinstall on brewer.
9. Wipe exterior of brewer and satellites with a soft clean cloth or sponge moistened with clean water.
10. Reinstall gaskets INSIDE brew heads, then reinstall spray disks.
11. Reinstall brew chambers.
12. Reinstall satellites.
Procedure is complete
10
CLEANING INSTRUCTIONS (continued)
PROCEDURE: Clean Satellite
PRECAUTIONS: Drain Satellite before Cleaning
FREQUENCY: Twice Weekly
TOOLS: Sight Glass Brush, Sanitizer Soft Clean Cloth, Bucket
1. Remove and drain satellites. Remove lids.
2. Place 1 packet of Sanitizer into 2-1/2 gallons of warm tap water. Pour approximately 1 gallon of sanitizer solution into each satellite. Allow to stand for 2 minutes.
3. Drain sanitizer solution from satellite into the bucket.
4. Disassemble faucet. Brush clean with sanitizer solution. Reassemble faucet.
5. If necessary, disassemble and clean sight glass. a. Push down on ears on sight glass guard . Then, pull ears forward. Lift guard off of retaining clip. b. Remove sight glass tube from silicone elbow. Run the sight glass brush through the tube at least ten times. c. Reassemble the tube to the silicone elbow. Be sure the elbow has not been pulled from the satellite body. d. Reinstall the sight glass guard.
6. Reinstall lids. Install satellites on brewer.
7. Rinse satellites: With an empty brew chamber in place, press the BREW key and run 1 full cycle into each satellite.
8. Drain water from satellites.
Procedure is complete
CAUTION:
Burn Hazard
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
IMPORTANT:
DO NOT submerge satellite in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the satellites.
Sight Glass
11
SERVICING INSTRUCTIONS
CAUTION - CHEMICAL BURN HAZARD
Deliming chemicals are caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be performed by qualified and ex­perienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 and 7 as required to remove all build­up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat)
TOOLS: Deliming Solution Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply.
2. Remove the brewer top panel, then remove the tank lid assembly. Do not disconnect the tank assembly at this time.
3. Siphon all water from the hot water tank.
4. Mix 10 gallons of deliming solution according to the manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the chemical manufacturer.
5. At end of soaking period, reconnect brewer to electrical power. Install the brew chamber without filter paper or grounds. Place an empty satellite under the brew chamber. Force a 1-1/2 gallon brew: a. Press the 1-1/2 gallon key b. Press the brew key, then press and hold the brew key until a brew is initiated. Empty the satellite and repeat for the other side.
6. Disconnect brewer from electrical power and allow to cool.
7. Remove lid assembly from tank. a. Using a stiff bristle brush, scrub internal components to remove lime and calcium build-up. b. Thoroughly rinse internal components of lid assembly with clear water. c. Store lid assembly in a safe location.
8. Using a stiff bristle brush, scrub exposed portions of the heating element and the inside surfaces of the tank to remove lime and calcium build-up.
9. Siphon all solution from the tank.
12
SERVICING INSTRUCTIONS (continued)
10. Reinstall tank lid assembly into hot water tank. Make sure the lid gasket is properly in place, then reinstall the hold­ down clamps.
11. Remove spray disks and gaskets. Rinse both brew heads with clean water. Using a stiff brush, scrub spray disk to remove any lime or calcium build-up. Reinstall gaskets and spray disks.
13. Reconnect brewer to electrical supply .
14. Install the brew chamber without filter paper or grounds.
15. Place an empty satellite under the brew chamber. Run at least five 1-1/2 gallon brew cycles and discard all water generated at the end of each cycle. Repeat for the other side.
16. Rinse satellite with clean water. Reinstall one empty satellite under each brew chamber.
Brewer is ready to use.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses become necessary, Bloomfield recommends replacing the hoses.
13
SERVICING INSTRUCTIONS (continued)
CAUTION:
SHOCK HAZARD
Disconnect brewer from electric power before opening the access panel.
Adjustments to be performed by qualified technician only.
NOTE: Brewer is pre-adjusted to deliver 1 and 1-1/2 gallons of coffee at a water pressure of 50 p.s.i. Use this procedure to adjust the delivered volume to suit local conditions.
TIMER ADJUSTMENT
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust delivered volume
TOOLS: Phillips head screwdriver Satellite or other container to calibrate volume
1. Press HEATER ON/OFF switch to OFF. Turn POWER switch on back of brewer OFF.
2. Remove TOP PANEL. Operating controls are accessible through the top panel only.
3. Adjust the TIMER setting. NOTE: Each side has its own timer. The LEFT TIMER is for the LEFT SIDE; the RIGHT TIMER is for the RIGHT SIDE.
Turn CLOCKWISE to increase time; Turn COUNTER-CLOCKWISE to decrease time.
Adjust only in small increments to avoid large volume variations. Recommend no more than 1/16 turn.
4. Replace TOP PANEL. Turn POWER switch ON. Press HEATER ON/OFF switch to ON.
5. Allow the brewer to come up to brewing temperature, then perform a test brew. Check delivered volume. Readjust as necessary.
When desired volume is achieved, procedure is complete.
14
SERVICING INSTRUCTIONS (continued)
TEMPERATURE ADJUSTMENT
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust delivered volume
TOOLS: Phillips head screwdriver Satellite or other container to calibrate volume
1. Press HEATER ON/OFF switch to OFF. Turn POWER switch on back of brewer OFF.
2. Remove TOP PANEL. Operating controls are accessible through the top panel only.
3. Remove one of the plugs in the tank cover and insert a thermometer of known accuracy.
4. Locate the CONTROL THERMOSTAT on the right side of the top housing:
Turn CLOCKWISE to increase temperature Turn COUNTER-CLOCKWISE to decrease temperature 1/8 turn is equal to approximately 10ºF change.
5. Turn POWER switch ON. Press HEATER ON/OFF switch to ON.
6. Allow the brewer to come up to brewing temperature. When READY-TO -BREW light comes on, check temperature on thermometer. Readjust thermostat as necessary.
7. When desired temperature is achieved, remove thermometer,
replace tank plug and reinstall top panel.
Procedure is complete
CAUTION:
SHOCK HAZARD
Live electrical circuits are exposed during this procedure. Use care to avoid uninsulated electrical connectors.
Adjustments to be performed by qualified technician only.
NOTE: 1/8 turn = approx 10ºF (5.5ºC)
15
TROUBLESHOOTING SUGGESTIONS
DESCRIPTION OF PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY
No lights or heat Unit not plugged in or circuit
breaker tripped
Power switch OFF Turn power switch ON
No heat Hi-limit safety tripped Allow brewer to cool, verify water
Thermostat damaged Replace thermostat
Damaged hi-limit safety Replace hi-limit
Damaged heater switch Replace heater switch
Damaged heating element Replace heating element
Brewer overflows Water level probe corroded Clean water level probe
Poor ground connection Verify ground connection
Restore electric power
level, reset hi-limit
Dirt in inlet valve or valve
damaged
Brew valve damaged Replace brew valve
Tank water boiling Adjust or replace thermostat
Brew chamber overflows Too many paper filters or wrong
filter used.
Chamber discharge hole
plugged
Timer not set properly Set timer
Too much coffee or too fine a
grind
Heats slow Connected to wrong voltage Verify supply voltage
Scale build-up on heating
elements
Damaged heating element Replace element
Slow to fill Insufficient water pressure Brewer must be operated on a
Plugged water line strainer Clean strainer
Replace inlet valve
Use one genuine Bloomfield paper filter per brew
Clean brew chamber
Check with coffee supplier for recommended grind and quantity
De-lime hot water tank
dedicated water line. Other equipment on line may be robbing water volume.
No heat to satellite Warmer switch not on Turn warmer switch on
Damaged element or wiring Replace as required
Poor coffee quality
Keep brewer and servers clean. Install a taste and odor filter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
16
SATELLITE MODEL 9440
SATELLITE EXPLODED VIEW & PARTS LIST
4.3
4.1
PAR T OF ITEM 4
1
11
2
4.7
2 PL
4.6
4.10
76
5
4
4.8
8
10
4.44.5
3
4.2
4 PL
9
ITEM PART NO. DESCRIPTION QTY
1 WELDMENT, SATELLITE 1 2 83863 TANK LID ASSY 1 3 84313 HANDLE / FAUCET GUARD 1 4 86577 FAUCET & SHANK ASSY 1
4.1 86600 FAUCET, MODEL ESP 1
4.2 8700-25L SEAT CUP, #3S10 1
4.3 84392 HANDLE, #13SBE-SNAP 1
4.4 84394 C-RING #18-1 1
4.5 8600-26 NUT HEX 1
4.6 84395 SHANK 1
4.7 84489 WASHER, FIBRE 1
4.8 84488 FERRULE 1
4.10 84396 SHANK ASSY 1 5 84299 HOUSING, SIGHT GAUGE 1 6 84300 BRACKET, SIGHT GAUGE 1 7 84354 TUBE, SIGHT GAUGE 1 8 8043-13 ELBOW 1 9 SCREW, 8A x 1/2 TRS HD ST BLK 4 10 SCREW, 8A x 1/2 TRS HD ST SS 2 11 DECAL, SATELLITE 1
17
EXPLODED VIEW CABINET AND EXTERIOR COMPONENTS
18
PARTS LIST CABINET AND EXTERIOR COMPONENTS
ITEM P/N DESCRIPTION QTY
1 9012-38 STRAIN RELIEF 1
2 55485 NUT HEX 1/4-20 SS 2
3 60310 TERMINAL BLOCK 3P 1
4 BRACKET THERMOSTAT 1
5 LUG GROUND SOLDERLESS 1
6 55736 NUT KEP 8-32 GREEN 1
7 85235 BUTTON PLUG BLK PLASTIC 1
8 8533-32 ELEMENT WARMER 240V 100W 2
9 503141 CONTROL BOARD LIQ LEVEL 1
10 GUIDE, SATELLITE 2
11 8703-26 RETAINER WARMER ELEMENT 2
12 7200-6X SCREW 8-32 x 5/16 PHL SS 2
13 82215 GASKET SPRAYHEAD 1.5 ID 2
14 82727 DISK SPRAY HEAD EMBOSSED 2
15 83098 LEG 4" BLK PLASTIC 4
16 83107 FEET RUBBER BLK 4
ITEM P/N DESCRIPTION QTY
31 WARMER BASE 1
32 HOUSING UPPER ASSY 1
33 84382 SWITCH ROCKER HI-TEMP 2
34 SCREW 8A x 1/2 TR TAP SS 40
35 82533 BREW CHAMBER ASSY (SS)
35a 32387 BREW CHAMBER ONLY
35b 8707-2 HANDLE BREW CHAMBER BLK
35c 8706-9 WIRE RACK BREW CHAMBER
35d 8707-3 SCREW BREW CHAMBER
35e 8812-73 CLIP BREW CHAMBER
36 86652
41 8738-2 LIGHT PILOT GREEN 250V 1
42 WASHER FLAT #4 4
43 57780 CONTACTOR 3P 240V 40A 2
44 83885 DRIP SHIELD 2
45 83794 FUSE 5A 2
BREW CHAMBER ASSY (PLASTIC)
O P T
I O N A
L
2
17 84604 DECAL CONTROL PANEL 1
18 BRACKET TOP TANK SUPPORT 2
19 84620 SWITCH LIGHTED OFF MOM ON 2
20 84621 SWITCH 2P ON MOM OFF 10A 2
21 NUT KEP 8-32 SS 6
22 84622 SWITCH 2P ON NONE ON 10A 2
23 82395 SWITCH LIGHTED 20A 250V 1
24 82936 SWITCH ROCKER ON-OFF 1
25 LOWER HOUSING 1
26 COVER TOP HOUSING 1
27 FRONT PANEL 1
28 PLATE BOTTOM ASSY 1
29 BASE WRAP 1
30 85123 TIMER FULL, 2/3, 1/3 230V 2
46 83795 FUSE HOLDER 2
47 83793 WASHER 1.50 O.D. 2
48 85760
49 SCREW PAN 4mm x 6mm SS 2
50 STIFFENER, BOTTOM PLATE 2
51 TANK SUPPORT 1
52 7506-39 SCREW 8-32 x 1/2 PH SS 2
53 83362 SPACER .17 I.D. x 1/4 LG 2
54 BRACKET, TIMER 2
55 83319 PLUG, REMOVE BYPASS 2
SOLENOID SINGLE 240V 1.0 GPM
1
19
EXPLODED VIEW INTERIOR COMPONENTS
20
PARTS LIST INTERIOR COMPONENTS
ITEM P/N DESCRIPTION QTY
1 83778 RETAINING CLIP TANK LID 4
2 NUT KEPS 8-32 SS 20
3 8043-12 GASKET TANK COVER 1
4 8783-1 FAUCET HOT WATER 1
5 BRACKET OUTLET VALVE 2
6 83521 PROBE ASSY WATER LEVEL 1
7 83532 SLEEVE WATER LEVEL PROBE 1
8 82390 GROMMET .312 ID 1
9 83978 TUBE SILICONE .312 x 30" 1
10 83152 ELBOW SPRAYER 2
11 TANK ASSY 1
12 84923 ELEMENT 3000W 240V 2
13 83309 GASKET TANK HEATER 2
14 84343 FILL TUBE 90º BEND 1
15 83312 THERMOSTAT HI-LIMIT 2P 1
16 TANK LID ASSY 1
ITEM P/N DESCRIPTION QTY
21 84619 VALVE DISPENSING ADJUST 2
22 82148 LOCK WASHER 1
23 55485 NUT 1/4-20 (pk 100) 1
24 SCREW 8A x 1/2 TR TAP SS 4
25 86280 THERMOSTAT 15" CAP TUBE 1
26 83414 SHIELD HI-LIMIT THERMO 1
27 83415 NUT 6-32 x 1" LG 2
28 83571 INSERT SPRAY HEAD SS2 2
29 WASHER FLAT #8 SS 2
30 3-100 SCREW 6-32 x 1/4 SS 4
31 85289 STRAP, TIE-DOWN 1
32 85204 TUBE, SILICONE .312 ID x 3" 1
33 84434 TUBE FORMED SS 1
34 84715 TUBE SILICONE .312 ID x 11" 2
35 83538 TUBE SILICONE .312 ID x 10" 1
36 BLANKING PLATE 1
17 84630 TUBE SILICONE .50 ID x 4.25 2
18 8043-11 ELBOW OUTLET 2
19 83384 TUBE VENT EXTENSION 4
20 83537 TUBE SILICONE 9" 1
37 BRACKET TERMINAL BLOCK 1
38 8552-18 TERMINAL BLOCK 1
39 616-5 SCREW 6-32 x 3/4 4
40 84435 INSULATION, FAUCET TUBE 2
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WIRING DIAGRAM
22
WATER FLOW
WATER FLOW DIAGRAM
INLET
The INLET VALVE is controlled by a signal from the CONTROL BOARD. If the WATER LEVEL PROBE does not detect water, the inlet solenoid is opened until water is again sensed.
BREW
The BREW VALVE is fed by gravity from the hot water tank.
The brew valve is opened for a length of time as determined by the TIMER setting.
The brew water is discharged through the SPRAY DISK and flows over the grounds in the brew basket.
Each half of the brewer is independently controlled.
HOT WATER FAUCET
The HOT WATER FAUCET is fed by gravity from the hot water tank. The faucet is spring-loaded closed and manually opened.
The 9221-Series of brewers have two independent brewing systems sharing a common hot water tank.
The hot water faucet is fed by the hot water tank, but is otherwise independent of the brewing systems.
NOTE:
Use of the hot water faucet during a brew cycle will not change the delivered volume. However, excessive use of the faucet during brew may lower the brew water temperature.
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Bloomfield Industries proudly supports CFESA
Commercial Food Equipment Service Association
Bloomfield Industries, Inc. Division of Carrier Commercial Refrigeration
In US and Canada
Telephone: 775-689-5700 Fax: Fax:
888-492-2783 800-356-5142 ()
for orders only
website: www.wellsbloomfield.com
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