Bloomfield 9221 Operation Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
OWNERS MANUAL
for
SS2 - SERIES
DUAL SATELLITE
COFFEE BREWER
with
ELECTRO-MECHANICAL
CONTROL
and
EXTERNALLY HEATED
SATELLITE SERVERS
MODEL:
9221
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model 9221 Dual Satellite Brewer
p/n 2M-Z15419 Rev. - M671 111205
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and
le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than
specied on equipment nameplates; conversion to
correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of
original installation or eighteen (18) months from the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser, except that:
a. airpots carry a 30 day parts warranty only.
b. dispensers; i.e., tea and coffee carry a 90 days parts
warranty only, excludes decanters. THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN
IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has
been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service.
The prices charged by Bloomeld Industries for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of
defects without charge by a Bloomeld Authorized Service
Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models.
Portable models (a device with a cord and plug) must be
taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specic limitations are shown below (Additional Warranty Exclusions). Bloomeld Industries Authorized Service Agencies are located
in principal cities. This warranty is valid in the United States and void elsewhere.
Please consult your classied telephone directory or your food service equipment dealer; or, for information and other details
concerning warranty, write to:
Service Parts Department
Wells Bloomeld, LLC
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336... Fax: (314) 781-2714
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an
authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours.
Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non-
warranted equipment. Any use of non-genuine
Bloomeld parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
TABLE OF CONTENTS
22 1/16” 560 mm
3 5/16” 84 mm
6 3/8”
162 mm
4 1/2”
114 mm
5 13/16” 148 mm
16 15/32”
418 mm
5 1/4”
133 mm
6 1/4”
159 mm
19 9/16” 497 mm
16 7/16” 417 mm
LINE CORD LOCATION ON BASE
DIMENSION SHOWN IS WITHOUT STRAINER ASSY, ALLOW ADDITIONAL 5 INCHES
OPTIONAL DRIP TRAY (P/N WS-3901)
WATER INLET ON BASE
WATER LINE
ON BASE
19 5/32” 486 mm
29 5/16” 744 mm
IL2302, M671
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY APPROVAL INFORMATION 4 INSTALLATION 5 OPERATION 7 CLEANING INSTRUCTIONS 10 PROGRAMMING INSTRUCTIONS 12 TROUBLESHOOTING SUGGESTIONS 17 SERVICING INSTRUCTIONS 18 EXPLODED VIEWS 20 WIRING DIAGRAM 24 SATELLITE 25
SPECIFICATIONS
Thank You for purchasing this
Wells Bloomeld appliance.
Proper installation, professional
operation and consistent
maintenance of this appliance will ensure that it gives you the very
best performance and a long, economical service life.
This manual contains the
information needed to properly install this appliance, and to use, care for and maintain or repair the
appliance in a manner which will
ensure its optimum performance.
MODEL
VOLTS
60 Hz 1ø
WATTS AMPS POWER CORD
9221 120/208-240V 4700/6250 23/26A Requires 3-wire (L1, L2, N plus Gnd) cord - not provided
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
1
FEATURES AND OPERATING CONTROLS
IL2303, M671
Fig 1. SS-2 Satellite Brewing System Features & Operating Controls
2
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
FEATURES AND OPERATING CONTROLS (continued)
Brewer
Adjustable Legs
Brewing Controls
Bypass Nozzle
Heater Switch Hot Water Faucet Nameplate
Ready-To-Brew Light
System Switch (not shown)
Satellite Locator/Warmer
Warmer Switches
Allows brewer to be leveled. Also allow clearance for cleaning underneath brewer.
Start or stop brew and select brew volume. Right and left section are independent.
Dilution water ows into brew chamber channel from here. Dilution water DOES NOT ow through the coffee grounds.
Turns power to tank heater ON or OFF.
Hot water dispensed here.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of brewer.
Glows when the tank water is up to temperature.
Located on lower right rear of brewer. Turns main power to
brewer ON or OFF .
Positions externally heated satellite on brewer. Maintains temperature of product in satellite.
Control individual warmers for externally heated satellite .
Brew Chamber
Brew Chamber Bypass Diverter
Satellite
Brew-Thru Lid
Handles
Nameplate
Serving Faucet Sight Glass
Drip Tray (optional)
Holds coffee grounds during brew cycle.
Forms dilution ow channel by holding lter clear of the brew chamber wall.
Allows entry of brewed coffee and dilution water into satellite. Minimizes splashing in the event satellite is tipped.
Allow the satellite to be safely carried.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of satellite.
Fresh coffee dispensed from satellite here.
Check the level of coffee remaining here.
Optional drip tray catches drips and spills from serving faucet. Easily removed for cleaning.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
3
GENERAL INFORMATION AND PRECAUTIONS
WARNING:
SHOCK HAZARD
All servicing requiring access to non-insulated electrical
components must be
performed by a factory authorized technician.
DO NOT open any access
panel that requires the use of tools. Failure to follow this
warning can result in severe
electrical shock.
CAUTION:
BURN HAZARD
Surfaces of this brewer can
be hot and can cause burns
on contact.
This appliance is intended for use in commercial establishments only.
This appliance is intended for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use,
limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Surfaces of the brewer, brew basket and satellite can be hot to the touch, and may cause burns on contact.
Disconnect the brewer from electrical power before performing any
maintenance or servicing.
DO NOT submerge satellites in water.
DO NOT splash or pour water over, onto or into any controls,
control panel or wiring.
Any procedure which requires the use of tools must be performed by a qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to brew hot beverage, specically coffee,
AGENCY APPROVAL INFORMATION
This dual satellite brewing system is listed under E9253
and listed under E9253.
This dual satellite brewing system meets NSF Standard 4 only when installed and maintained per the instructions in this manual.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
4
INSTALLATION INSTRUCTIONS
SCREW INTO BREWER FRAME
ADJUST FOR HEIGHT
ATTACH RUBBER FEET
IL2304
INSTALL LEGS
The brewer is provided with 4” adjustable legs and rubber feet. Be sure the legs are securely screwed into the base of the brewer, and that the rubber feet are properly installed.
LEVEL THE UNIT
The adjustable legs allow the brewer to be leveled. Set the brewer in its ultimate operating location and check for level with a spirit level Adjust the brewer for level from front-to-rear, and from side-to-side. Be sure all four feet rest rmly on the counter.
PLUMBER’S INSTALLATION INSTRUCTIONS IMPORTANT:
This equipment must be installed in accordance with the Basic Plumbing Code of the Building Ofcials and Code Administrators International (BOCA), and the Food Service Sanitation Manual of the Food and Drug Administration (FDA). Also, this equipment installation must comply with all local plumbing codes and ordinances.
IMPORTANT:
Brewer must be installed on a water line with a full-ow pressure between 20 psi and 90 psi.
NOTE: If water pressure varies greatly, or exceeds 90 psi at any
time, a water pressure regulator must be installed. Plumbing installer must supply the regulator.
Brewer must be connected to a potable water supply. Bloomeld recommends not less than 1/4” copper tubing for installations of 12’ or less, and not less than 3/8” copper tubing for installations exceeding 12’. Brewer must be connected to a COLD water line.
NOTE: DO NOT use a saddle tap for this water line connection.
A shut-off valve must be installed between the main water supply and the brewer. Plumbing installer must supply the shut-off valve. A 1/4-turn ball valve is recommended.
Bloomeld highly recommends the use of the provided water strainer to help prevent deposits in the brewing system.
Flush the water line before connecting to the brewer.
NOTE:
To enable the installer to make
a quality installation and to
minimize installation time, these
tests and suggestions should be completed before the actual installation is begun.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
Rubber feet must be installed on each leg of the brewer. Legs must be adjusted so that all four feet rest rmly on the counter.
Failure to properly install the feet can result in movement of the brewer, which can cause
personal injury and/or damage to the brewer.
Fig. 2 Adjustable Legs
CAUTION:
SHOCK HAZARD
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
Brewer requires a dedicated single-phase circuit:
Model 9221 120/208-240 Volt AC, 60 Hz 30 Amp circuit 3-Wire (L1, L2, N plus Gnd)
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
Brewer must be properly
grounded to a reliable earth ground to prevent possible shock hazard. Do not assume a plumbing line will provide such a ground. Electrical shock may cause serious injury.
5
INSTALLATION INSTRUCTIONS (continued)
IMPORTANT:
Initial set-up must be performed by a qualied installer or qualied service technician. Improper set-up will damage the brewer and void the warranty.
IMPORTANT:
Complete water line installation before connecting brewer to
electrical power.
MAKE SURE THE FRONT PANEL “HEATER ON/ OFF” SWITCH IS IN THE OFF POSITION BEFORE CONNECTING BREWER TO ELECTRICAL POWER.
DO NOT turn the HEATER ON/ OFF switch on until the water
tank is lled. Heating elements must be completely submerged in water at all times. Damage to the brewer caused by operating the heating elements dry is NOT covered by warranty.
NOTE: Brewer will not
operate unless the appropriate
WARMER SWITCH is turned
ON.
INITIAL SET-UP INSTRUCTIONS
Plumber’s and Electrician’s installation procedures must be completed before proceeding with the set-up.
Be sure all electrical connections are secure, and that all plumbing connections are secure and leak-proof.
1. CHECK BREWER FOR PROPER CONFIGURATION Make sure spray disk gaskets are in place INSIDE of spray
heads.
Make sure spray disks are properly installed.
Check hot water faucet for proper operation and leaks.
Place empty satellites in position.
2. START BREWER OPERATION
Be sure HEATER ON/OFF switch is OFF, then press
POWER SWITCH on back of unit to energize brewer.
Water Inlet Solenoid will energize, lling the tank with water.
Fill time is approximately 13 minutes. Tank will ll until water is sensed at the water level probe. Water level will be maintained automatically once the tank is lled.
Press HEATER ON/OFF switch ON. Water in tank will heat
to brewing temperature in approximately 30 minutes. When
the water temperature reaches the brew temperature set
point, the READY-TO-BREW light will glow.
3. FINAL CHECKS After initial heat-up and before brewing, draw water from the
hot water faucet until the inlet solenoid actuates. This will prevent volume differences to the initial brew caused by
water expansion.
Press SATELLITE WARMER switch on. Brewer will not
operate unless the appropriate SATELLITE WARMER
switch on.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
6
OPERATING INSTRUCTIONS
START BREW
START BREW
STOP
BREW
STOP
BREW
1 1/2 GAL
1 GAL
1 1/2 GAL
1 GAL
VOLUME
SELECT
VOLUME
SELECT
READY TO
BREW
HEATER ON / OFF
IL2305, M671
Fig. 3 Control Panel
GETTING STARTED
Check the brewer and satellites: Check that the brewer is clean and the drip tray (if used)
is empty.
Check that the satellites are empty and clean with lids
properly installed.
Check the spray heads: Remove the brew chambers. Check the spray heads. Verify
that the spray disks are clean and properly installed. Verify that the gaskets are properly installed inside the spray heads.
Check the brew chambers: Check that the brew chambers are clean.
Check that the bypass diverters are properly installed in the brew chambers.
START-UP
Press POWER SWITCH (back of brewer) to ON. Brewer water
tank will begin lling.
When tank stops lling, press HEATER ON/OFF switch to ON:
READY-TO-BREW light will glow when water is at proper
temperature for brewing.
Press SATELLITE WARMER switches to OFF until ready to
begin brewing.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
7
OPERATING INSTRUCTIONS (continued)
IL1605
START BREW
START BREW
STOP
BREW
STOP
BREW
1 1/2 GAL
1 GAL
1 1/2 GAL
1 GAL
VOLUME
SELECT
VOLUME
SELECT
READY TO
BREW
HEATER ON / OFF
IL2305, M671
IL2306
Fig. 4 Operating Controls
Fig. 5 Brew Basket
CAUTION:
BURN HAZARD
Basket and contents are hot to the touch and may cause burns on contact.
BREWING COFFEE
Prepare the Brew Baskets: Make sure the bypass diverter is properly installed in each
brew chamber.
Insert one (1) Bloomeld paper lter into each brew chamber.
Add a measured amount of grounds to each brew basket.
Gently shake the basket to level the grounds.
Slide one brew chamber under each brew head.
Insert Satellites: Slide one satellite under each brew chamber until it is fully
seated.
Press appropriate WARMER SWITCH to ON.
Select Brew Volume:
Press VOLUME SELECT switch to 1 GAL or 1-1/2 GAL.
Start the Brew:
Press either the right or left START BREW key.
NOTE: The brew can be cancelled at any time by pressing
the BREW STOP key.
At the end of the brew, be sure all water has stopped dripping
before removing the brew chamber.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
When the READY-TO-BREW light comes on, the brewer is
ready to run another brew cycle.
Empty the Brew Basket: Discard the grounds and the paper lter. Rinse the brew
chamber under clear water.
8
OPERATING INSTRUCTIONS (continued)
IL2307
WATER FLOW
INLET
The INLET VALVE is controlled by a signal from the CONTROL BOARD. If the WATER LEVEL PROBE does not detect water, the inlet solenoid is opened until water is again sensed.
BREW AND BYPASS
The BREW VALVE fed by gravity from the hot water tank. The brew valve is opened for a length of time as determined by the TIMER setting. The brew valve discharged through the BREW HEAD in two ways:
• A portion of water is fed to the BYPASS through a reducing “tee”. The amount of bypass water is controlled by the opening size of the
leg of the “tee”. Bypass water ows through the brew basket, but
is diverted from the grounds by a bypass channel.
• The remainder of the brew water is discharged through the SPRAY
DISK and ows over the grounds in the brew basket.
Each half of the brewer is independently controlled.
HOT WATER FAUCET
The HOT WATER FAUCET is fed by gravity from the hot water tank. The faucet is spring-loaded closed and manually opened.
The 9221-Series of
brewers have two
independent brewing
systems sharing a common
hot water tank.
The hot water faucet is fed
by the hot water tank, but
is otherwise independent of the brewing systems.
NOTE:
Use of the hot water faucet
during a brew cycle will not change the delivered volume. However,
excessive use of the faucet
during brew may lower the brew water temperature.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
9
CLEANING INSTRUCTIONS
CLEANING INSTRUCTIONS
CAUTION:
BURN HAZARD
Brewing and serving
temperatures of coffee are
extremely hot.
Hot coffee will cause serious
skin burns.
IMPORTANT:
DO NOT use steel wool, sharp
objects, or caustic, abrasive or chlorinated cleansers to clean
the brewer, brew baskets or
satellites.
DO NOT immerse or submerge
satellites in water.
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Press POWER key to OFF. Allow brewer to cool.
FREQUENCY: Daily
TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush
1. Press POWER key to OFF.
Allow brewer to cool.
2. Remove satellites.
3. Remove and empty brew baskets.
4. Remove spray disks and gaskets from spray heads
5. Wipe inside of spray head and area around spray head with a soft clean cloth or sponge moistened with clean water.
6. Wash spray disks in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse spray disks with clean water and allow to air dry.
7. Wash brew baskets in a sink using warm water and a mild detergent. A bristle brush may be used to clean around the bypass diverters. Rinse with clean water and allow to air dry. Be sure bypass diverters are properly installed.
8. Remove and drain the drip tray. Rinse in a sink under warm running water. Allow to air dry, then reinstall on brewer.
9. Wipe exterior of brewer and satellites with a soft clean cloth or sponge moistened with clean water.
10. Reinstall gaskets INSIDE brew heads, and then reinstall spray disks.
11. Reinstall brew chambers.
12. Reinstall satellites.
Procedure is complete
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
10
CLEANING INSTRUCTIONS (continued)
IL2308
PROCEDURE: Clean Satellite
PRECAUTIONS: Drain Satellite before Cleaning
FREQUENCY: Twice Weekly
TOOLS: Sight Glass Brush, Sanitizer
Soft Clean Cloth, Bucket
1. Remove and drain satellites. Remove lids.
2. Place 1 packet of Sanitizer into 2-1/2 gallons of warm tap
water. Pour approximately 1 gallon of sanitizer solution into
each satellite. Allow to stand for 2 minutes.
3. Drain sanitizer solution from satellite into the bucket.
4. Disassemble faucet. Brush clean with sanitizer solution.
Reassemble faucet.
5. If necessary, disassemble and clean sight glass.
a. Push down on ears on sight glass guard . Then, pull
ears forward. Lift guard off of retaining clip.
b. Remove sight glass tube from silicone elbow. Run the
sight glass brush through the tube at least ten times.
c. Reassemble the tube to the silicone elbow. Be sure the
elbow has not been pulled from the satellite body.
d. Reinstall the sight glass guard.
6. Reinstall lids. Install satellites on brewer.
7. Rinse satellites: With an empty brew chamber in place, press the BREW key and run 1 full cycle into each satellite.
8. Drain water from satellites.
Procedure is complete
CAUTION:
BURN HAZARD
Brewing and serving
temperatures of coffee
are extremely hot.
Hot coffee will cause
serious skin burns.
IMPORTANT:
DO NOT submerge satellite in
water.
IMPORTANT:
DO NOT use steel wool, sharp
objects, or caustic, abrasive or chlorinated cleansers to clean the satellites.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
Sight Glass
11
SERVICING INSTRUCTIONS
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals may be
caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be performed by qualied and experienced service personnel.
IMPORTANT: DO NOT spill,
splash or pour water or deliming
solution into or over any internal
component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the
deliming solution. Take care to
keep all internal components
dry.
NOTE: Repeat steps 4 and 7 as required to remove all
build-up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat)
TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron
Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply.
2. Remove the brewer top panel, then remove the tank lid assembly. Do not disconnect the tank assembly at this time.
3. Siphon all water from the hot water tank.
4. Mix 10 gallons of deliming solution according to the manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the chemical manufacturer.
5. At end of soaking period, reconnect brewer to electrical power. Install the brew chamber without lter paper or grounds. Place an empty satellite under the brew chamber. Force a 1-1/2 gallon brew:
a. Press the 1-1/2 gallon key
b. Press the brew key, then press and hold the brew key
until a brew is initiated.
Empty the satellite and repeat for the other side.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
6. Disconnect brewer from electrical power and allow to cool.
7. Remove lid assembly from tank.
a. Using a stiff bristle brush, scrub internal components to
remove lime and calcium build-up.
b. Thoroughly rinse internal components of lid assembly
with clear water.
c. Store lid assembly in a safe location.
8. Using a stiff bristle brush, scrub exposed portions of the heating element and the inside surfaces of the tank to remove lime and calcium build-up.
9. Siphon all solution from the tank.
12
SERVICING INSTRUCTIONS (continued)
10. Reinstall tank lid assembly into hot water tank. Make sure the lid gasket is properly in place, then reinstall the hold­down clamps.
11. Remove spray disks and gaskets. Rinse both brew heads with clean water. Using a stiff brush, scrub spray disk to remove any lime or calcium build-up. Reinstall gaskets and spray disks.
13. Reconnect brewer to electrical supply .
14. Install the brew chamber without lter paper or grounds.
15. Place an empty satellite under the brew chamber. Run at least ve 1-1/2 gallon brew cycles and discard all water
generated at the end of each cycle.
Repeat for the other side.
16. Rinse satellite with clean water. Reinstall one empty satellite under each brew chamber.
Brewer is ready to use.
NOTE: Normally, silicone
hoses do not need to be delimed. Should deliming hoses become necessary, Bloomeld recommends replacing the hoses.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
13
SERVICING INSTRUCTIONS (continued)
CAUTION:
SHOCK HAZARD
Disconnect brewer from electric power before opening the
access panel.
Adjustments to be performed by qualied technician only.
NOTE: Brewer is pre-adjusted to deliver 1 and 1-1/2 gallons of coffee at a water pressure of 50 p.s.i. Use this procedure to adjust the delivered volume to suit local conditions.
TIMER ADJUSTMENT
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust delivered volume
TOOLS: Phillips head screwdriver
Satellite or other container to calibrate volume
1. Press HEATER ON/OFF switch to OFF. Turn POWER switch on back of brewer OFF.
2. Remove TOP PANEL. Operating controls are accessible through the top panel only.
3. Adjust the TIMER setting.
NOTE: Each side has its own timer. The LEFT TIMER is for
the LEFT SIDE; the RIGHT TIMER is for the RIGHT SIDE.
Turn CLOCKWISE to increase time; Turn COUNTER-CLOCKWISE to decrease time.
Adjust only in small increments to avoid large volume
variations. Recommend no more than 1/16 turn.
4. Replace TOP PANEL. Turn POWER switch ON. Press
HEATER ON/OFF switch to ON.
5. Allow the brewer to come up to brewing temperature, then perform a test brew. Check delivered volume. Readjust as necessary.
When desired volume is achieved, procedure is complete.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
14
SERVICING INSTRUCTIONS (continued)
IL1606
IL1601
IL1602
TEMP. (°C)
ELEVATION (meters above sea level)
100
0
150
300
450
600
750
900
1,050
1,200
1,500
1,650
1,800
1,950
1,350
97 94
91 88
TEMPERATURE ADJUSTMENT
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust delivered volume
TOOLS: Phillips head screwdriver
Satellite or other container to calibrate volume
1. Press HEATER ON/OFF switch to OFF. Turn POWER switch on back of brewer OFF.
2. Remove TOP PANEL. Operating controls are accessible through the top panel only.
3. Remove one of the plugs in the tank cover and insert a thermometer of known accuracy.
4. Locate the CONTROL THERMOSTAT on the right side of the top housing:
Turn CLOCKWISE to increase temperature Turn COUNTER-CLOCKWISE to decrease temperature
1/8 turn is equal to approximately 10ºF change.
5. Turn POWER switch ON. Press HEATER ON/OFF switch to
ON.
6. Allow the brewer to come up to brewing temperature. When
READY-TO -BREW light comes on, check temperature on thermometer. Readjust thermostat as necessary.
7. When desired temperature is achieved, remove thermometer, replace tank plug and reinstall top panel.
CAUTION:
SHOCK HAZARD
Live electrical circuits are
exposed during this procedure. Use care to avoid uninsulated electrical connectors.
NOTE:
Optimum brewing temperature
range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanical thermostat will maintain temperature within
±5ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 5ºF.
Adjustments to be performed by qualied technician only.
NOTE:
1/8 turn = approx 10ºF (5.5ºC)
Procedure is complete
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
15
TROUBLESHOOTING SUGGESTIONS
DESCRIPTION OF
PROBLEM POSSIBLE CAUSE SUGGESTED REMEDY
No lights or heat
No heat
Brewer overows
Brew chamber overows
Heats slow
Slow to ll
No heat to satellite
Poor coffee quality
Unit not plugged in or circuit breaker tripped
Power switch OFF Turn power switch ON Hi-limit safety tripped Thermostat damaged Replace thermostat
Damaged hi-limit safety Replace hi-limit Damaged heater switch Replace heater switch Damaged heating element Replace heating element Water level probe corroded Clean water level probe Poor ground connection Verify ground connection Dirt in inlet valve or valve damaged Replace inlet valve Brew valve damaged Replace brew valve Tank water boiling Adjust or replace thermostat
Too many paper lters or wrong lter
used. Chamber discharge hole plugged Clean brew chamber Timer not set properly Set timer
Too much coffee or too ne a grind
Connected to wrong voltage Verify supply voltage Scale build-up on heating elements De-lime hot water tank Damaged heating element Replace element
Insufcient water pressure
Plugged water line strainer Clean strainer Warmer switch not on Turn warmer switch on Damaged element or wiring Replace as required
Keep brewer and servers clean. Install a taste and odor lter in water supply, and
replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
Restore electric power
Allow brewer to cool, verify water level, reset hi-limit
Use one genuine Bloomeld paper lter
per brew
Check with coffee supplier for recommended grind and quantity
Brewer must be operated on a dedicated water line. Other equipment on line may be robbing water volume.
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
16
SATELLITE EXPLODED VIEW & PARTS LIST
P/N: BLSRLH
74337 Rev. D 02/12/04
4.3
4.1
4.2
4.7
4.6
4.4
4.5
4.9
4.8
PART OF ITEM 4
4 PL
2 PL
2
3
9
4
5
7
6
8
10
1
11
IL1855a
SATELLITE MODEL 9440
SATELLITE ASSEMBLY 9440
Fig No Part No Quantity. Description
1 D7-76657 1 WELDMENT SATELLITE ASSY 2 2L-73863 1 TANK LID ASSY, SRL-DP 3 2R-74313 1 HANDLE FAUCET GUARD 4 2U-76577 1 FAUCET & SHANK ASY
4.1 2V-Z15411 1 FAUCET ESP ULTEM HI TEMP
4.2 2U-71460 1 SEAT CUP TEA DISP FAUCET
4.3 WS-84393 1 HANDLE FAUCET
4.4 2C-84393 1 HEX NUT-SPOUT VALVE
4.5 2C-H2016 1 WASHER-C-TOMLINSON
4.6 2A-84395 1 SHANK-FAUCET
4.7 2U-84396 1 SHANK ASSY FAUCET
4.8 2C-84489 1 WASHER-FIBER
4.9 2A-84488 1 FERRULE-VALVE SHANK 5 D7-74539 1 ASSY SIGHT GAUGE HOUSING 6 D7-74300 1 BRKT SIGHT GAUGE 7 D7-74354 1 TUBE SIGHT GAUGE 8 2K-70130 1 ELBOW SPRAYER 9 2C-76008 4 SCREW 8X1/2 PAN PH DRILL
10 2C-76007 2 SCREW 8AX1/2 SS TR PH SMS 11 2M-74342 1 DECAL SRL-H SATELLITE FRO
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
17
IL2309, PL671
EXPLODED VIEW CABINET AND EXTERIOR COMPONENTS
18
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
PARTS LIST : CABINET AND EXTERIOR COMPONENTS
Model: Dual Satelite Brewers, Cabinet & Exterior Comp
Fig No. Part Number Qty Description
1 2K-300102 1 STRAIN RELIEF 1NPT.375-1. 2 2C-35485 6 NUT 1/4-20 HEX FINISHED S 3 WS-50131 1 TERM BLK KIT-3 POLE .85AMP 4 D7-76588 1 BRKT THERMOSTAT 5 2C-46672 1 LUG GROUND SOLDERLESS 6-1 6 2C-35736 1 NUT 8-32 HEX KEPS MS GREE 7 2C-70405 6 SCREW 6-32X1/4 PH RD HD M 8 2N-70091UL 2 ELEM WARMER 120V 100W
9 2E-306865 1 CONTROL LIQ LEVEL 208/240 10 2C-70866 2 SCREW 6-32X7/8 PH PAN HD 11 D7-71220 2 RETAINER WARMER ELEMENT 12 D7-76583 1 TANK SUPPORT 13 2I-72215 2 GASKET SPRAY HEAD 1.5 ID 14 A6-72727 2 SPRAY HEAD DISC EMBOSSED 15 2A-73098 4 LEG 4 BLK PLASTIC W/FLAN 16 2A-73107 4 FEET RUBBER BLACK 17 2M-74604 1 DECAL SS2 9221 CONTROL PA 18 D7-76631 2 BRKT TANK SUPPORT TOP SS2 19 2E-74620 2 SWITCH LIGHTED SP OFF MOM 20 2E-74621 2 SWITCH DP ON MOM OFF 10A 21 2C-73457 25 NUT 8-32 HEX HEAD KEPS MS 22 2E-74622 2 SWITCH DP ON NONE ON 10A 23 2E-72395 1 SWITCH ROCKER 250V 20A AM 24 2E-74098 1 SWITCH 2 POLE 50A 50/60HZ 25 D7-76573 1 HOUSING LOWER 26 D7-76589 1 COVER TOP HOUSING 27 D7-76587 1 PANEL FRONT 28 D7-76584 1 PLATE BOTTOM ASSY 29 D7-76572 1 BASE WRAP 30 2P-74623 2 TIMER FULL 2/3 1/3 31 D7-74327 1 WARMER BASE ASSY SS2 32 D7-76591 1 UPPER HOUSING ASSY
2E-74382 2 SWITCH ON OFF VISIROCKER(
33 35 2L-72387M 2 BREW CHAMBER MOLDED BLACK 36 D7-76652 2 CHAMBER BREW ASSY
36a D7-76651 2 BRKT BYPASS PLASTIC BREW
41 2J-70644 1 LIGHT PILOT GREEN 250V 1/ 42 2E-37728 1 CONTACTOR 2P 240V 35A RES 43 2I-73885 1 SHEILD DRIP CONTACTOR 44 D7-74719 2 GUIDE SATELLITE 9441 9442 45 2C-70049 2 SCREW #8-32X1/2 PAN HD PH 46 2A-73362 2 SPACER .375 OD .250 L .17 47 D7-76590 2 BRKT TIMER 48 2V-74427 1 SOLENOID SINGLE 120V 1.0 49 2C-73205 2 SCREW 4MMX6MM SL PAN MS S 50 D7-76592 2 STIFFENER BOTTOM PLATE 51 2C-35496 4 WASHER FLAT SS #4 .312OD NI F4-73978 1 TUBE SIL .312 ID X 30
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
19
EXPLODED VIEW INTERIOR COMPONENTS
IL2310, PL671
20
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
PARTS LIST: INTERIOR COMPONENTS
Model: Dual Satelite Brewers, Interior Components
Fig No. Part Number Qty Description
1 D7-73778 4 RETAINING CLIP TANK LID 3 2I-70147 1 GASKET TANK COVER 4 2U-71061 1 FAUCET HOT WATER 5 D7-76576 2 BRKT OUTLET VALVE 6 A6-73521 1 PROBE ASSY WATER LEVEL 7 2A-73532 1 SLEEVE WATER LEVEL PROBE 8 2I-72390 1 GROMMET .375 ID TRANSLUCE
9 F4-73978 1 TUBE SIL .312 ID X 30 10 2K-73152 2 ELBOW SPRAYER 1/4 ID 11 D7-74309 1 TANK WELDMENT 12 2N-74344UL 2 ELEM 240V/3000W 13 2I-73309 2 GASKET TANK HEATER SS2 14 2A-74343 1 TUBE FILL 90 DEGREE 15 2T-73312 1 THERMO HI LIMIT DBL POLE 16 D7-74319 2 TANK/LID ASSY 17 D7-74630 2 TUBE SIL .50 ID X 4.25 18 2K-70103 2 ELBOW OUTLET 19 2A-73384 4 TUBE SPRAY HEAD 2 3/8 LG 20 A6-73537 1 TUBE SIL .312 ID X 9 LG 21 2V-73388 2 VALVE ADJUST WATER OUTLET 22 2C-72148 1 WASHER LOCK 1/2 ID INT SE 23 2C-35485 1 NUT 1/4-20 HEX FINISHD SS 24 2C-76007 4 SCREW 8AX1/2 SS TR PH SMS 25 WS-8512-51 1 THERMO CNTRL,W-WSHR/SCREW 26 D7-73414 1 SHIELD HI-LIMIT 27 2C-73415 2 NUT 6-32 HEX 1.00 LG ALUM 28 2G-73571 2 INSERT SPRAY HEAD SS2 29 2C-33926 2 WASHER FLAT #8 SS .38 O.D 30 2C-44355 2 WELD SCREW 6-32X1/4 NELSO 32 2A-76574 2 TUBE BYPASS 33 2A-76582 2 FTG TEE REDUCING BRASS 34 D7-76773 2 TUBE SIL .312 ID X 1.5 35
A6-73538 3 TUBE SIL .312 ID X 10 LG
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
21
WIRING DIAGRAM
50/60
HZ
9221
MODEL
23/26.0
AMPS
4700/6250
120/208-240
WATTSVOLTS
C C
18
RED
WHITE
BLACK
BLACK
22
30
RED 12 GA
8
RED 12 GA
4
BLUE 12 GA
29
BLACK 12 GA
32
BLACK
31
BLUE
CONTACTOR
WHITE
BLUE
25
WHITE
20
WHITE
20
19
BLACK
17
12
WHITE
16
15
LIQUID LEVEL PROBE
BLACK
14
WHITE
13
WHITE
10
WHITE
10
RIGHT DUMP VALVE
LEFT DUMP VALVE
RED 12 GA
9
RED 12 GA
RED 12 GA
6
BLUE 12 GA
5
HTG ELEMENT RIGHT
208V 2750W 240V 3000W
LEFT WARMER SWITCH
RIGHT WARMER SWITCH
RIGHT
WARMER ELEMENT
LEFT
WARMER ELEMENT
LOADLOAD
1
L2
LINE 1 LINE 2
T1
BLACK (L1)
2
3
4
RED (L2)
WHITE (N)
HI-LIMIT
THERMOSTAT
TERMINAL BLOCK
HTG ELEMENT LEFT
208V 2750W 240V 3000W
SWITCH
POWER
INLET VALVE
BOARD
LIQUID LEVEL
THERMOSTAT
LEFT TIMER
BREW
LIGHT
HEATER SWITCH
R. STOP BREW SWITCH
R. VOLUME SELECT SWITCH
21
BLACK
23
BLACK
23
BLUE
26
BLUE
28
WHITE
20
7
1
BLACK 12 GA
BROWN 12 GA
2
BLUE
ORANGE
BLACK
17
21
21
22
23
R. START BREW SWITCH
L. VOLUME SELECT
SWITCH L. START BREW SWITCH
L. STOP BREW SWITCH
BLUE
24
LOAD
WIRE L2
L1
27
BLUE
RED
YELLOW
RED
BLACK
23
BLUE
3
BLACK
L2
L1
T2
T1
YELLOW
1G
1 1/2G 1 1/2G
1G
L1 WIRE L2 LOAD
RIGHT TIMER
INPUT
NO
COM
MAX
NC
BROWN
18
RED
11
ORANGE
TANK GROUND
GREEN
33
22
JUMPER
2M-76634 REV D
IL2371
22
671 2M-Z15419 Owners Manual 9221 Dual Satellite Brewer
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