Bloomfield 9104A Installation Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
663
SATELLITE COFFEE BREWER with ELECTRO-MECHANICAL CONTROL and EXTERNALLY HEATED SATELLITE SERVER
MODEL:
9102A 9104A
Includes:
Installation Operation Use & Care Servicing Instructions
Model 9102A Satellite Brewer with 9105SS Satellite
p/n 2m-76061 Rev. D M663 090730
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and
le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than
specied on equipment nameplates; conversion to
correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of
original installation or eighteen (18) months from the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser, except that:
a. airpots carry a 30 day parts warranty only.
b. dispensers; i.e., tea and coffee carry a 90 days parts
warranty only, excludes decanters. THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN
IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has
been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service.
The prices charged by Bloomeld Industries for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of
defects without charge by a Bloomeld Authorized Service
Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models.
Portable models (a device with a cord and plug) must be
taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specic limitations are shown below (Additional Warranty Exclusions). Bloomeld Industries Authorized Service Agencies are located
in principal cities. This warranty is valid in the United States and void elsewhere.
Please consult your classied telephone directory or your food service equipment dealer; or, for information and other details
concerning warranty, write to:
Service Parts Department
Wells Bloomeld, LLC
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336... Fax: (314) 781-2714
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an
authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours.
Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non-
warranted equipment. Any use of non-genuine
Bloomeld parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
TABLE OF CONTENTS
WARRANTY STATEMENT xi
SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY APPROVAL INFORMATION 4 INSTALLATION 5 OPERATION 7 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 11 SERVICING INSTRUCTIONS 12 EXPLODED VIEW, BREWER 18 EXPLODED VIEW, SATELLITE 21 SERVICE KITS 22 WIRING DIAGRAM 23
SPECIFICATIONS
Thank You for purchasing this
Bloomeld Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
MODEL VOLTS WATTS AMPS
9102A 120 VAC 1ø 1790 15 4’ cord with NEMA 5-15P
9104A 115/230 VAC 1ø 4325 20
POWER SUPPLY
Requires 4-wire (L1, L2, Neut + Gnd) not provided
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
1
FEATURES AND OPERATING CONTROLS
IL1844-M663
BREWER
NAMEPLATE
HOT WATER FAUCET
ADJUSTABLE LEG
BREWER
Model 9102A
(model 9104A
is similar)
BREW CHAMBER
WIRE RACK
METAL BREW CHAMBER
BREW HEAD
(brew chamber removed)
GASKET
SPRAY DISK
SPOUT
BREW HEAD
CONTROL
PANEL
VOLUME
SELECTOR
READY TO
BREW
WARMER
SWITCH
BREW
SWITCH
STOP BREW
TANK HEATER
SWITCH
ON1/2
GAL
1
GAL
OFF
BREW START SWITCH
SELECT VOLUME SWITCH
BREW CANCEL SWITCH
READY-TO-BREW INDICATOR
TANK HEATER SWITCH
SATELLITE WARMER SWITCH
HOT
VOLUME SELECTOR
READY T
O
BREW
WARMER SWITCH
BREW SWITCH
STOP BREW
TANK HEATER
SWIT
CH
ON
1/2 GAL
1 GAL
OFF
BLOOMFIELD
®
POUR-OVER OPENING
SERVING FAUCET
SIGHT GLASS
BREW-THRU LID
HANDLE
SATELLITE
SATELLITE (IN POSITION)
BREW CHAMBER (IN POSITION)
SATELLITE WARMER
TIMER
ACCESS
POWER CORD (Model 9102A)
OPTIONAL
DRIP TRAY
BYPASS NOZZLE
CONTROL
PANEL
REAR
VIEW
POWER SWITCH
WATER SUPPLY INLET
TERMINAL BLOCK ACCESS
ELECTRICAL INLET (9104A)
HI-LIMIT RESET ACCESS (9104A)
LID LATCH
Fig 1. SS-1 Satellite Brewing System Features & Operating Controls
2
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
FEATURES AND OPERATING CONTROLS (continued)
Brewer
Adjustable Legs
Connector
Hot Water Faucet
Nameplate
Control Panel
Start Brew Switch Ready to Brew Indicator Stop Brew Switch Warmer Switch Tank Heat Switch Volume Selector Switch
Brew Chamber
Brew Chamber
Wire Rack
Allows brewer to be leveled. Also allow clearance for cleaning underneath brewer.
Connects to satellite. Allows satellite heater to be energized. Allows brewer to sense that a satellite is in place.
Hot water dispensed here.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of brewer.
Press to start a brew.
Glows when water in tank is up to temperature.
Press to cancel a brew in progress.
Energizes satellite warmer.
Applies power to tank heater element. Glows when ON.
Allows selection of 1/2 gallon or 1 gallon brew (9102A); or, 1 gallon or 1-1/2 gallon brew (9104A).
Holds coffee grounds during brew cycle.
Holds paper lter and coffee grounds in proper position in brew chamber.
Satellite
Brew-Thru Lid
Handles
Serving Faucet
Sight Glass
Drip Tray (optional)
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
Allows entry of brewed coffee and dilution water into satellite. Minimizes splashing in the event satellite is tipped.
Allow the satellite to be safely carried.
Fresh coffee dispensed from satellite here.
Check the level of coffee remaining here.
Optional drip tray catches drips and spills from serving faucet. Easily removed for cleaning.
3
GENERAL INFORMATION AND PRECAUTIONS
E9253
STD 4
WARNING: Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in
severe electrical shock.
CAUTION: Burn Hazard
Surfaces of the brewer and brew chamber may be hot to the touch and can cause burns on contact.
This appliance is intended for use in commercial establishments only.
This appliance is intended for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Surfaces of the brewer, brew chamber and satellite can be hot to the touch, and may cause burns on contact.
Disconnect the brewer from electrical power before performing any maintenance or servicing.
DO NOT submerge satellites in water.
DO NOT splash or pour water over, onto or into any controls, control panel or wiring.
Any procedure which requires the use of tools must be performed by a qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to brew hot beverage, specically coffee,
AGENCY APPROVAL INFORMATION
This dual satellite brewing system is listed under E9253.
This dual satellite brewing system meets NSF Standard 4 only when installed and maintained per the instructions in this manual.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
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INSTALLATION INSTRUCTIONS
IL1845
INSTALL LEGS
The brewer is provided with adjustable legs. Be sure all four legs are securely screwed into the base of the brewer.
LEVEL THE UNIT
The adjustable legs allow the brewer to be leveled. Set the brewer in its ultimate operating location and check for level with a spirit level Adjust the brewer for level from front-to-rear, and from side­to-side. Be sure all four feet rest rmly on the counter.
PLUMBER’S INSTALLATION INSTRUCTIONS IMPORTANT:
This equipment must be installed in accordance with the Basic Plumbing Code of the Building Ofcials and Code Administrators International (BOCA), and the Food Service Sanitation Manual of the Food and Drug Administration (FDA). Also, this equipment installation must comply with all local plumbing codes and ordinances.
IMPORTANT:
Brewer must be installed on a water line with a full-ow pressure between 20 psi and 90 psi.
NOTE: If water pressure varies greatly, or exceeds 90 psi at any
time, a water pressure regulator must be installed. Plumbing installer must supply the regulator.
Brewer must be connected to a potable water supply. Bloomeld recommends not less than 1/4” copper tubing for installations of 12’ or less, and not less than 3/8” copper tubing for installations exceeding 12’. Brewer must be connected to a COLD water line.
NOTE: DO NOT use a saddle tap for this water line connection.
A shut-off valve must be installed between the main water supply and the brewer. Plumbing installer must supply the shut-off valve. A 1/4-turn ball valve is recommended.
Brewer INLET FITTING is 1/4” Male Flare.
CAUTION:
Hazard from Unstable Equipment
Rubber feet must be installed on each leg of the brewer. Legs must be adjusted so that all four feet rest rmly on the counter. Failure to properly install the feet can result in movement of the brewer, which can cause personal injury and/or damage to the brewer.
Fig. 2 Adjustable Legs
IMPORTANT:
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow preventer is used, you
must install a water hammer arrester in the incoming line,
between the backow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
Fig. 3 Water Line Installation
Flush the water line before connecting to the brewer.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
NOTE: While new-style brewers incorporate an internal strainer in the inlet solenoid, the provided “Y” strainer should be installed in the incoming water line for ease of servicing.
5
INSTALLATION INSTRUCTIONS (continued)
CAUTION:
Electric Shock Hazard
Brewer must be properly grounded to a reliable earth ground to prevent possible shock hazard. Do not assume a plumbing line will provide such a ground. Electrical shock may cause serious injury.
IMPORTANT:
Initial set-up must be performed by a qualied installer or qualied service technician. Improper set-up will damage the brewer and void the warranty.
IMPORTANT:
Complete water line installation before connecting brewer to electrical power.
MAKE SURE THE FRONT PANEL “TANK HEATER” SWITCH IS IN THE OFF POSITION BEFORE CONNECTING BREWER TO ELECTRICAL POWER.
DO NOT turn the TANK
HEATER switch ON until the
water tank is lled. Heating element must be completely submerged in water at all times. Damage to the brewer caused by operating the heating elements dry is NOT covered by warranty.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
Refer to Electrical Specications, page 1.
Brewer requires a dedicated single-phase circuit:
Model 9102A 120 Volt AC, 50/60 Hz 1ø 20 Amps
NEMA 5-15R receptacle
Model 9104A 120/240 Volt AC, 50/60 Hz 1ø 30 Amps
3-Wire (L1, L2, Neutral) + Ground
Fig. 4 Model 9104A Terminal Block
INITIAL SET-UP INSTRUCTIONS
Plumber’s and Electrician’s installation procedures must be completed before proceeding with the set-up.
Be sure all electrical connections are secure, and that all plumbing connections are secure and leak-proof.
1. CHECK BREWER FOR PROPER CONFIGURATION Make sure spray disk gasket is in place INSIDE of spray head.
Make sure spray disk is properly installed.
Check hot water faucet for proper operation.
2. FILL WATER TANK Be sure POWER SWITCH and TANK HEATER switch are
OFF, then connect brewer to electric power.
Insert an empty brew chamber under the brew head. Place an empty satellite in position. Pour fresh cold water into the POUR-OVER OPENING until water ows from the brew basket.
3. CHECK HEATING
Turn POWER SWITCH ON, then press TANK HEATER switch ON. Water in tank will heat to brewing temperature in
approximately 30 minutes. When the water temperature reaches the brew temperature setpoint, the READY-TO­BREW light will glow.
Hold a suitable container under the HOT WATER FAUCET, then open the faucet . Continue drawing water until all trapped air is expelled.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
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IL1846
OPERATING INSTRUCTIONS
Fig. 5 Control Panel
BREWING COFFEE
Prepare the Brew Basket:
Make sure the wire rack is properly installed in the brew chamber.
Insert one (1) Bloomeld paper lter into the brew chamber. Make sure the lter is properly supported by the wire rack.
Add a measured amount of grounds to the brew basket. Recommendations (may vary, depending on type of coffee and personal taste preferences):
To brew 1/2 gallon, use 2.25 oz (64 gm) of coffee To brew 1 gallon, use 4.50 oz (128 gm) of coffee To brew 1-1/2 gallon, use 8.40 oz (240 gm) of coffee
Gently shake the basket to level the grounds.
Slide the brew chamber under the brew head.
Insert the Satellite:
Slide satellite under the brew chamber until it is fully seated. Press WARMER switch ON.
(9102A) Select Brew Volume:
Press VOLUME SELECT switch to 1/2 GAL or 1 GAL
(9104A) Select Brew Volume:
Press VOLUME SELECT switch to 1 GAL or 1-1/2 GAL
Start the Brew:
Press the START BREW switch.
NOTE: The brew can be cancelled at any time by pressing
the STOP BREW switch.
At the end of the brew, be sure all water has stopped dripping before removing the brew chamber.
Fig. 6 Brew Basket
IMPORTANT: To avoid overows, DO NOT start the brew cycle unless an
EMPTY satellite is in place
under the brew chamber.
NOTE: The brew can be cancelled at any time by
pressing the STOP switch.
NOTE: DO NOT change the VOLUME SELECT switch during a brew. This will disrupt the brew cycle.
CAUTION: Burn Hazard
Basket and contents are hot to the touch and may cause burns on contact.
When the READY-TO-BREW light comes on, the brewer is ready to run another brew cycle.
Empty the Brew Basket:
Discard the grounds and the paper lter. Rinse the brew chamber under clear water.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
7
OPERATING INSTRUCTIONS (continued)
BYPASS
FAUCET
SHUT-OFF
VALVE
SOLENOID
BYPASS VALVE (9104A)
TANK VENT
TUBE
BASIN
HOT WATER
FAUCET
BREW HEAD
TIMER
BREW
CHAMBER
COLD WATER
HOT WATER
INLET FITTING
FAUCET
WATER
HEATING
COIL
WATER TANK
IL1847-M663
Fig. 7 Water Flow Diagram
The time the BREW SOLENOID is open is controlled by the TIMER in response to the position of the VOLUME SELECTOR switch.
The BYPASS is an adjustable ow control valve. It is adjusted to taste for 1 and 1-1/2 gallon brews in Model 9104A
NOTE: Use of the faucet will not affect the volume of water delivered for a brew. However, over­use of the faucet during a brew may lower the temperature of the brew water.
BREW & BYPASS
This brewer is a standard displacement brewer with pour-over option.
For 9102A there is no bypass. Water admitted into the hot water tank by the BREW SOLENOID will displace a like amount of heated water through the brew head, brew chamber and into the satellite.
For 9104A, operation is identical to 9102A, except that a portion of the heated water is diverted around the grounds in the brew chamber by a BYPASS. Bypass water dilutes the brewed coffee, which, in the larger volumes, would otherwise be too strong.
HOT WATER FAUCET
Water for the hot water faucet is heated in a coil inside of the water tank. The faucet volume may be controlled by adjusting the FAUCET NEEDLE VALVE. Hot water is delivered at inlet line pressure and is approximately the same temperature as the brew water.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
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