Bloomfield 9104A Installation Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
663
SATELLITE COFFEE BREWER with ELECTRO-MECHANICAL CONTROL and EXTERNALLY HEATED SATELLITE SERVER
MODEL:
9102A 9104A
Includes:
Installation Operation Use & Care Servicing Instructions
Model 9102A Satellite Brewer with 9105SS Satellite
p/n 2m-76061 Rev. D M663 090730
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and
le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than
specied on equipment nameplates; conversion to
correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of
original installation or eighteen (18) months from the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser, except that:
a. airpots carry a 30 day parts warranty only.
b. dispensers; i.e., tea and coffee carry a 90 days parts
warranty only, excludes decanters. THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN
IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has
been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service.
The prices charged by Bloomeld Industries for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of
defects without charge by a Bloomeld Authorized Service
Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models.
Portable models (a device with a cord and plug) must be
taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specic limitations are shown below (Additional Warranty Exclusions). Bloomeld Industries Authorized Service Agencies are located
in principal cities. This warranty is valid in the United States and void elsewhere.
Please consult your classied telephone directory or your food service equipment dealer; or, for information and other details
concerning warranty, write to:
Service Parts Department
Wells Bloomeld, LLC
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336... Fax: (314) 781-2714
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an
authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours.
Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non-
warranted equipment. Any use of non-genuine
Bloomeld parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
TABLE OF CONTENTS
WARRANTY STATEMENT xi
SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY APPROVAL INFORMATION 4 INSTALLATION 5 OPERATION 7 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 11 SERVICING INSTRUCTIONS 12 EXPLODED VIEW, BREWER 18 EXPLODED VIEW, SATELLITE 21 SERVICE KITS 22 WIRING DIAGRAM 23
SPECIFICATIONS
Thank You for purchasing this
Bloomeld Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
MODEL VOLTS WATTS AMPS
9102A 120 VAC 1ø 1790 15 4’ cord with NEMA 5-15P
9104A 115/230 VAC 1ø 4325 20
POWER SUPPLY
Requires 4-wire (L1, L2, Neut + Gnd) not provided
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
1
FEATURES AND OPERATING CONTROLS
IL1844-M663
BREWER
NAMEPLATE
HOT WATER FAUCET
ADJUSTABLE LEG
BREWER
Model 9102A
(model 9104A
is similar)
BREW CHAMBER
WIRE RACK
METAL BREW CHAMBER
BREW HEAD
(brew chamber removed)
GASKET
SPRAY DISK
SPOUT
BREW HEAD
CONTROL
PANEL
VOLUME
SELECTOR
READY TO
BREW
WARMER
SWITCH
BREW
SWITCH
STOP BREW
TANK HEATER
SWITCH
ON1/2
GAL
1
GAL
OFF
BREW START SWITCH
SELECT VOLUME SWITCH
BREW CANCEL SWITCH
READY-TO-BREW INDICATOR
TANK HEATER SWITCH
SATELLITE WARMER SWITCH
HOT
VOLUME SELECTOR
READY T
O
BREW
WARMER SWITCH
BREW SWITCH
STOP BREW
TANK HEATER
SWIT
CH
ON
1/2 GAL
1 GAL
OFF
BLOOMFIELD
®
POUR-OVER OPENING
SERVING FAUCET
SIGHT GLASS
BREW-THRU LID
HANDLE
SATELLITE
SATELLITE (IN POSITION)
BREW CHAMBER (IN POSITION)
SATELLITE WARMER
TIMER
ACCESS
POWER CORD (Model 9102A)
OPTIONAL
DRIP TRAY
BYPASS NOZZLE
CONTROL
PANEL
REAR
VIEW
POWER SWITCH
WATER SUPPLY INLET
TERMINAL BLOCK ACCESS
ELECTRICAL INLET (9104A)
HI-LIMIT RESET ACCESS (9104A)
LID LATCH
Fig 1. SS-1 Satellite Brewing System Features & Operating Controls
2
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
FEATURES AND OPERATING CONTROLS (continued)
Brewer
Adjustable Legs
Connector
Hot Water Faucet
Nameplate
Control Panel
Start Brew Switch Ready to Brew Indicator Stop Brew Switch Warmer Switch Tank Heat Switch Volume Selector Switch
Brew Chamber
Brew Chamber
Wire Rack
Allows brewer to be leveled. Also allow clearance for cleaning underneath brewer.
Connects to satellite. Allows satellite heater to be energized. Allows brewer to sense that a satellite is in place.
Hot water dispensed here.
Lists manufacturer, model and serial number. Also lists voltage and wattage rating of brewer.
Press to start a brew.
Glows when water in tank is up to temperature.
Press to cancel a brew in progress.
Energizes satellite warmer.
Applies power to tank heater element. Glows when ON.
Allows selection of 1/2 gallon or 1 gallon brew (9102A); or, 1 gallon or 1-1/2 gallon brew (9104A).
Holds coffee grounds during brew cycle.
Holds paper lter and coffee grounds in proper position in brew chamber.
Satellite
Brew-Thru Lid
Handles
Serving Faucet
Sight Glass
Drip Tray (optional)
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
Allows entry of brewed coffee and dilution water into satellite. Minimizes splashing in the event satellite is tipped.
Allow the satellite to be safely carried.
Fresh coffee dispensed from satellite here.
Check the level of coffee remaining here.
Optional drip tray catches drips and spills from serving faucet. Easily removed for cleaning.
3
GENERAL INFORMATION AND PRECAUTIONS
E9253
STD 4
WARNING: Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in
severe electrical shock.
CAUTION: Burn Hazard
Surfaces of the brewer and brew chamber may be hot to the touch and can cause burns on contact.
This appliance is intended for use in commercial establishments only.
This appliance is intended for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Surfaces of the brewer, brew chamber and satellite can be hot to the touch, and may cause burns on contact.
Disconnect the brewer from electrical power before performing any maintenance or servicing.
DO NOT submerge satellites in water.
DO NOT splash or pour water over, onto or into any controls, control panel or wiring.
Any procedure which requires the use of tools must be performed by a qualied technician.
This manual is considered to be a permanent part of the appliance. This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to brew hot beverage, specically coffee,
AGENCY APPROVAL INFORMATION
This dual satellite brewing system is listed under E9253.
This dual satellite brewing system meets NSF Standard 4 only when installed and maintained per the instructions in this manual.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
4
INSTALLATION INSTRUCTIONS
IL1845
INSTALL LEGS
The brewer is provided with adjustable legs. Be sure all four legs are securely screwed into the base of the brewer.
LEVEL THE UNIT
The adjustable legs allow the brewer to be leveled. Set the brewer in its ultimate operating location and check for level with a spirit level Adjust the brewer for level from front-to-rear, and from side­to-side. Be sure all four feet rest rmly on the counter.
PLUMBER’S INSTALLATION INSTRUCTIONS IMPORTANT:
This equipment must be installed in accordance with the Basic Plumbing Code of the Building Ofcials and Code Administrators International (BOCA), and the Food Service Sanitation Manual of the Food and Drug Administration (FDA). Also, this equipment installation must comply with all local plumbing codes and ordinances.
IMPORTANT:
Brewer must be installed on a water line with a full-ow pressure between 20 psi and 90 psi.
NOTE: If water pressure varies greatly, or exceeds 90 psi at any
time, a water pressure regulator must be installed. Plumbing installer must supply the regulator.
Brewer must be connected to a potable water supply. Bloomeld recommends not less than 1/4” copper tubing for installations of 12’ or less, and not less than 3/8” copper tubing for installations exceeding 12’. Brewer must be connected to a COLD water line.
NOTE: DO NOT use a saddle tap for this water line connection.
A shut-off valve must be installed between the main water supply and the brewer. Plumbing installer must supply the shut-off valve. A 1/4-turn ball valve is recommended.
Brewer INLET FITTING is 1/4” Male Flare.
CAUTION:
Hazard from Unstable Equipment
Rubber feet must be installed on each leg of the brewer. Legs must be adjusted so that all four feet rest rmly on the counter. Failure to properly install the feet can result in movement of the brewer, which can cause personal injury and/or damage to the brewer.
Fig. 2 Adjustable Legs
IMPORTANT:
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow preventer is used, you
must install a water hammer arrester in the incoming line,
between the backow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
Fig. 3 Water Line Installation
Flush the water line before connecting to the brewer.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
NOTE: While new-style brewers incorporate an internal strainer in the inlet solenoid, the provided “Y” strainer should be installed in the incoming water line for ease of servicing.
5
INSTALLATION INSTRUCTIONS (continued)
CAUTION:
Electric Shock Hazard
Brewer must be properly grounded to a reliable earth ground to prevent possible shock hazard. Do not assume a plumbing line will provide such a ground. Electrical shock may cause serious injury.
IMPORTANT:
Initial set-up must be performed by a qualied installer or qualied service technician. Improper set-up will damage the brewer and void the warranty.
IMPORTANT:
Complete water line installation before connecting brewer to electrical power.
MAKE SURE THE FRONT PANEL “TANK HEATER” SWITCH IS IN THE OFF POSITION BEFORE CONNECTING BREWER TO ELECTRICAL POWER.
DO NOT turn the TANK
HEATER switch ON until the
water tank is lled. Heating element must be completely submerged in water at all times. Damage to the brewer caused by operating the heating elements dry is NOT covered by warranty.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
Refer to Electrical Specications, page 1.
Brewer requires a dedicated single-phase circuit:
Model 9102A 120 Volt AC, 50/60 Hz 1ø 20 Amps
NEMA 5-15R receptacle
Model 9104A 120/240 Volt AC, 50/60 Hz 1ø 30 Amps
3-Wire (L1, L2, Neutral) + Ground
Fig. 4 Model 9104A Terminal Block
INITIAL SET-UP INSTRUCTIONS
Plumber’s and Electrician’s installation procedures must be completed before proceeding with the set-up.
Be sure all electrical connections are secure, and that all plumbing connections are secure and leak-proof.
1. CHECK BREWER FOR PROPER CONFIGURATION Make sure spray disk gasket is in place INSIDE of spray head.
Make sure spray disk is properly installed.
Check hot water faucet for proper operation.
2. FILL WATER TANK Be sure POWER SWITCH and TANK HEATER switch are
OFF, then connect brewer to electric power.
Insert an empty brew chamber under the brew head. Place an empty satellite in position. Pour fresh cold water into the POUR-OVER OPENING until water ows from the brew basket.
3. CHECK HEATING
Turn POWER SWITCH ON, then press TANK HEATER switch ON. Water in tank will heat to brewing temperature in
approximately 30 minutes. When the water temperature reaches the brew temperature setpoint, the READY-TO­BREW light will glow.
Hold a suitable container under the HOT WATER FAUCET, then open the faucet . Continue drawing water until all trapped air is expelled.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
6
IL1846
OPERATING INSTRUCTIONS
Fig. 5 Control Panel
BREWING COFFEE
Prepare the Brew Basket:
Make sure the wire rack is properly installed in the brew chamber.
Insert one (1) Bloomeld paper lter into the brew chamber. Make sure the lter is properly supported by the wire rack.
Add a measured amount of grounds to the brew basket. Recommendations (may vary, depending on type of coffee and personal taste preferences):
To brew 1/2 gallon, use 2.25 oz (64 gm) of coffee To brew 1 gallon, use 4.50 oz (128 gm) of coffee To brew 1-1/2 gallon, use 8.40 oz (240 gm) of coffee
Gently shake the basket to level the grounds.
Slide the brew chamber under the brew head.
Insert the Satellite:
Slide satellite under the brew chamber until it is fully seated. Press WARMER switch ON.
(9102A) Select Brew Volume:
Press VOLUME SELECT switch to 1/2 GAL or 1 GAL
(9104A) Select Brew Volume:
Press VOLUME SELECT switch to 1 GAL or 1-1/2 GAL
Start the Brew:
Press the START BREW switch.
NOTE: The brew can be cancelled at any time by pressing
the STOP BREW switch.
At the end of the brew, be sure all water has stopped dripping before removing the brew chamber.
Fig. 6 Brew Basket
IMPORTANT: To avoid overows, DO NOT start the brew cycle unless an
EMPTY satellite is in place
under the brew chamber.
NOTE: The brew can be cancelled at any time by
pressing the STOP switch.
NOTE: DO NOT change the VOLUME SELECT switch during a brew. This will disrupt the brew cycle.
CAUTION: Burn Hazard
Basket and contents are hot to the touch and may cause burns on contact.
When the READY-TO-BREW light comes on, the brewer is ready to run another brew cycle.
Empty the Brew Basket:
Discard the grounds and the paper lter. Rinse the brew chamber under clear water.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
7
OPERATING INSTRUCTIONS (continued)
BYPASS
FAUCET
SHUT-OFF
VALVE
SOLENOID
BYPASS VALVE (9104A)
TANK VENT
TUBE
BASIN
HOT WATER
FAUCET
BREW HEAD
TIMER
BREW
CHAMBER
COLD WATER
HOT WATER
INLET FITTING
FAUCET
WATER
HEATING
COIL
WATER TANK
IL1847-M663
Fig. 7 Water Flow Diagram
The time the BREW SOLENOID is open is controlled by the TIMER in response to the position of the VOLUME SELECTOR switch.
The BYPASS is an adjustable ow control valve. It is adjusted to taste for 1 and 1-1/2 gallon brews in Model 9104A
NOTE: Use of the faucet will not affect the volume of water delivered for a brew. However, over­use of the faucet during a brew may lower the temperature of the brew water.
BREW & BYPASS
This brewer is a standard displacement brewer with pour-over option.
For 9102A there is no bypass. Water admitted into the hot water tank by the BREW SOLENOID will displace a like amount of heated water through the brew head, brew chamber and into the satellite.
For 9104A, operation is identical to 9102A, except that a portion of the heated water is diverted around the grounds in the brew chamber by a BYPASS. Bypass water dilutes the brewed coffee, which, in the larger volumes, would otherwise be too strong.
HOT WATER FAUCET
Water for the hot water faucet is heated in a coil inside of the water tank. The faucet volume may be controlled by adjusting the FAUCET NEEDLE VALVE. Hot water is delivered at inlet line pressure and is approximately the same temperature as the brew water.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
8
CLEANING INSTRUCTIONS
CLEANING INSTRUCTIONS
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Turn POWER SWITCH OFF.
Allow brewer to cool.
FREQUENCY: Daily
TOOLS: Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush
1. Turn POWER SWITCH OFF.
Allow brewer to cool.
2. Remove satellite.
3. Remove and empty brew chamber.
4. Remove spray disk and gasket from spray head
5. Wipe inside of spray head and area around spray head with a
soft clean cloth or sponge moistened with clean water.
6. Wash spray disk in a sink using warm water and a mild
detergent. A bristle brush may be used to clear clogged
spray holes. Rinse spray disks with clean water and allow to air dry.
7. Wash brew basket in a sink using warm water and a mild
detergent. A bristle brush may be used to clean around the
wire racks and bypass channels. Rinse with clean water and allow to air dry. Be sure wire rack is properly installed.
8. Remove and drain the drip tray. Rinse in a sink under warm running water. Allow to air dry, then reinstall on brewer.
9. Wipe exterior of brewer and satellites with a soft clean cloth or sponge moistened with clean water.
10. Reinstall gasket INSIDE brew head, then reinstall spray disk.
11. Reinstall brew chamber.
12. Reinstall satellite.
CAUTION: Burn Hazard
Brewing and serving
temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, brew baskets or satellites.
DO NOT immerse or submerge satellites in water.
Procedure is complete
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
9
CLEANING INSTRUCTIONS (continued)
CAUTION: Burn Hazard
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the satellites.
PROCEDURE: Clean Satellite
PRECAUTIONS: Drain Satellite before Cleaning
FREQUENCY: Twice Weekly
TOOLS: Sight Glass Brush, Sanitizer Soft Clean Cloth, Bucket
1. Remove and drain satellite.
2. Place 1 packet of Sanitizer into 2-1/2 gallons of warm tap
water. Pour approximately 1 gallon of sanitizer solution into
each satellite. Allow to stand for 2 minutes.
3. Remove the shield cap (large vent) on top of the sight glass.
NOTE: It is not necessary to remove the sight glass unless it
is broken and replacement is required.
4. Run the sight glass brush up and down through the sight glass at least 10 times.
5. Reinstall and tighten the shield cap.
6. Drain sanitizer solution from satellite into the bucket.
7. Disassemble faucet. Brush clean with sanitizer solution.
Reassemble faucet.
8. Install satellite on brewer.
9. Rinse satellites: With an empty brew chamber in place, press the BREW key and run 1 full cycle into satellite.
10. Drain water from satellites.
Procedure is complete
10
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
TROUBLESHOOTING SUGGESTIONS
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
Brewer not plugged in or circuit breaker
Will not heat or brew (no lights)
Will not brew
Brewer fails to heat
Brewer fails to stop brewing after STOP switch is pressed
Coffee overows from brew
chamber
tripped Main power switch off or damaged Brew switch damaged Check. Replace if needed
Timer damaged Check. Replace if needed Volume selector switch damaged Check. Replace if needed Tank heat switch off Turn tank heat switch on
Hi-limit tripped Allow to cool, reset hi-limit Thermostat out of adjustment or damaged Check. Adjust or replace as needed
Switch not pressed long enough or rmly
enough Stop Brew switch damaged Check. Replace if needed
Brew solenoid damaged or dirty Check. Clean or replace as needed
Too much coffee or too ne a grind
More than 1 lter paper or wrong type of lter paper used
Timer out of adjustment or damaged Check time. Adjust or replace as needed
Reconnect brewer to electric power Reset circuit breaker
Check. Turn main power switch on. Replace if needed
Switch must be pressed rmly for at least 1
second
Use proper amount and grind of coffee grounds per brew
Use 1 genuine Bloomeld lter paper per
brew
Insufcient brew volume (all volumes)
Ready light does not glow Light damaged Check. Replace if needed
Poor spray pattern from spray
disk
Poor coffee quality
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
Wire rack missing from brew chamber Check. Replace if needed
Other appliances on water line may be
Low inlet water pressure
Inlet or valve strainer plugged Clean strainer Timer out of adjustment Adjust time Timer damaged Check. Replace if needed
Spray disk holes plugged Check. Clean as needed Gasket missing or improperly installed Reinstall gasket inside brew head
Keep brewer and satellites clean. Install a taste and odor lter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and
amount of coffee per brew.
robbing pressure. Brewer should be on dedicated water line
11
SERVICING INSTRUCTIONS
VOLUME SELECTOR
READY TO
BREW
WARMER SWITCH
BREW
SWITCH
STOP BREW
TANK HEATER
SWITCH
ON
1/2 GAL
1 GAL
OFF
BLOOMFIELD
®
TOP PANEL
TOP REAR PANEL
BASIN
BODY
FRONT PANEL
TIMER ACCESS
HI-LIMIT ACCESS
BOTTOM PANEL
SATELLITE WARMER
SATELLITE BRACKET
LEGS
IL1848_M663
CAUTION:
SHOCK HAZARD
Disconnect brewer from electric power before opening any access panel.
Note position of any wires or hoses before removing them from a panel.
Wrench for Faucet Tubing
ACCESS PANELS
TOP PANEL is attached with two screws at the rear and a lip at
the front.
TOP REAR PANEL is attached with four screws. BASIN sets in the body. After disconnecting three hoses, it may
be lifted out.
TIMER ACCESS and HI-LIMIT ACCESS PLUGS may be pried
out with a thin at blade screwdriver.
FRONT PANEL is attached with four screws. SATELLITE WARMER PANEL is held by two spring clips.
After removing the front panel, slide the warmer panel forward approximately 1/2” to release.
SATELLITE BRACKET is attached with two screws BOTTOM PANEL is attached with six screws. LEGS screw into the bottom panel.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
12
SERVICING INSTRUCTIONS (continued)
IL1601
IL1602
TEMP. (°C)
ELEVATION (meters above sea level)
100
0
150
300
450
600
750
900
1,050
1,200
1,500
1,650
1,800
1,950
1,350
97 94
91 88
TEMPERATURE ADJUSTMENT
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust delivered volume
TOOLS: Phillips head screwdriver
1. Press HEATER ON/OFF switch to OFF. Turn POWER switch on back of brewer OFF.
2. Remove TOP PANEL. Operating controls are accessible through the top panel only.
3. Remove vent tube from the tank cover and insert a thermometer of known accuracy.
4. Locate the CONTROL THERMOSTAT on the right side of the
top housing
Turn CLOCKWISE to increase temperature Turn COUNTER-CLOCKWISE to decrease temperature
1/8 turn is equal to approximately 10ºF change.
5. Turn POWER switch ON. Press TANK HEATER switch to
ON.
6. Allow the brewer to come up to brewing temperature. When READY-TO -BREW light comes on, check temperature on thermometer. Readjust thermostat as necessary.
7. When desired temperature is achieved, remove thermometer, replace vent tube and reinstall top panel.
CAUTION:
SHOCK HAZARD
Live electrical circuits are exposed during this procedure. Use care to avoid uninsulated electrical connectors.
Adjustments to be performed by qualied technician only.
NOTE: 1/8 turn = approx 10ºF (5.5ºC)
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
Procedure is complete
13
SERVICING INSTRUCTIONS (continued)
Adjustments to be performed by qualied technician only.
NOTE: Brewer is pre-adjusted to deliver 1/2, 1 and/or 1-1/2 gallons of coffee at a water pressure of 50 p.s.i. Use this procedure to adjust the delivered volume to suit local conditions.
Adjust only in small increments to avoid large volume variations. Recommend knob be turned no more than one mark on the dial plate at a time. Moving the dial one mark will change delivered volume by approximately 6 oz.
BREW TIMER ADJUSTMENT
PRECAUTIONS: None
FREQUENCY: As required to adjust delivered volume
TOOLS: Small athead screwdriver Satellite or other container to calibrate volume
Press TANK HEATER switch to OFF.
1.
2. Remove TIMER ACCESS COVER on front panel. Press
VOLUME SELECTOR to 1 GAL position.
3. Install an empty satellite and empty brew chamber.
4. Press START BREW switch. Brew should deliver 1 gallon (128 . oz.). If adjustment is necessary, turn TIMER knob:
Turn CLOCKWISE to increase time; Turn COUNTER-CLOCKWISE to decrease time.
Test after each adjustment. Be sure to empty satellite before
each test.
5. Turn TANK HEATER switch ON.
6. Allow the brewer to come up to brewing temperature, then perform a test brew. Check delivered volume. Readjust as necessary.
7. Reinstall TIMER ACCESS COVER.
When desired volume is achieved, procedure is complete.
14
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
SERVICING INSTRUCTIONS (continued)
BYPASS ADJUSTMENT (9104A ONLY)
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required to adjust for change in delivered volume, or to taste.
TOOLS: Phillips head screwdriver Stubby athead screwdriver Provided wire gauge set
1. Press TANK HEATER switch to OFF. Disconnect brewer
from electrical power.
2. Remove SATELLITE, BREW CHAMBER, TOP PANEL and BASIN.
3. Turn bypass adjustment screw several turns counter­clockwise. Insert and hold appropriate gauge fully into bypass valve from the outside of the brewer.
4. Turn bypass adjustment screw clockwise until the resistance of the adjuster contacting the gauge is felt.
5. Release the gauge set. Turn bypass adjustment screw counterclockwise slowly until gauge set fall out of the valve.
6. Reassemble brewer and perform a 1 gallon brew and sample for taste. Adjust from this point to achieve desired taste:
a. Repeat steps 1 and 2. b. Turn bypass adjustment screw counterclockwise to
decrease coffee strength (increase dilution); or , clockwise to increase coffee strength (decrease dilution).
7. Perform BREW TIMER ADJUSTMENT to insure delivery of 128 oz. in 1 gallon mode.
CAUTION:
SHOCK HAZARD
Disconnect brewer from electric power before opening the top panel.
The brewer is shipped from the factory pre-set for 25% bypass. This adjustment must never be made unless the brewer is installed on a soft water line, or a change in coffee strength is required.
Bypass Gauge Set Bypass Adjustment
Procedure is complete
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
15
SERVICING INSTRUCTIONS (continued)
CAUTION: CHEMICAL BURN HAZARD
Deliming chemicals are caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be performed by qualied and experienced service personnel.
IMPORTANT: DO NOT spill,
splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow
any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 and 7
as required to remove all build­up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat)
TOOLS: Deliming Solution Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply.
2. Remove the brewer top panel, then remove the tank lid assembly. Do not disconnect the tank assembly at this time.
3. Siphon all water from the hot water tank.
4. Mix 2 gallons of deliming solution according to the manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the chemical manufacturer.
5. At end of soaking period, reconnect brewer to electrical power. Install the brew chamber without lter paper or grounds. Place an empty satellite under the brew chamber. Force a 1-1/2 gallon brew:
a. Press the 1-1/2 gallon key b. Press the brew key, then press and hold the brew key
until a brew is initiated.
Empty the satellite and repeat for the other side.
6. Disconnect brewer from electrical power and allow to cool.
7. Remove lid assembly from tank.
a. Using a stiff bristle brush, scrub internal components to
remove lime and calcium build-up.
b. Thoroughly rinse internal components of lid assembly
with clear water.
c. Store lid assembly in a safe location.
8. Using a stiff bristle brush, scrub exposed portions of the heating element and the inside surfaces of the tank to remove lime and calcium build-up.
9. Siphon all solution from the tank.
16
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
SERVICING INSTRUCTIONS (continued)
10. Reinstall tank lid assembly into hot water tank. Make sure the lid gasket is properly in place, then reinstall the hold­down clamp.
11. Remove spray disks and gaskets. Rinse both brew heads with clean water. Using a stiff brush, scrub spray disk to remove any lime or calcium build-up. Reinstall gaskets and spray disks.
13. Reconnect brewer to electrical supply .
14. Install the brew chamber without lter paper or grounds.
15. Place an empty satellite under the brew chamber. Run at least ve 1 gallon brew cycles and discard all water generated at the end of each cycle.
Repeat for the other side.
16. Rinse satellite with clean water. Reinstall empty satellite under brew chamber.
Brewer is ready to use.
NOTE: Normally, silicone
hoses do not need to be delimed. Should deliming hoses become necessary, Bloomeld recommends replacing the hoses.
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
17
EXPLODED VIEW: 9102A, 9104A
OLD-STYLE
TANK ASSEMBLY
TUBE, FAUCET
SUPPLY
1
15
18
19 20
23
22
21
24
34
33
32
31
25 26
27 28
29
30
35 36
37
38
39
40
41
42
42
55 56
57
58
59
60
61
54
53
52
43
44
45
46 47
48
49
50 51
16
17
7 8
9
10 11
12
13
14
2 3 4
5
6
IL1849 REV. A 7/29/09
PL663
PLUMBING COMPONENTS
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
18
PLUMBING COMPONENTS
PARTS LIST: 9102A, 9104A
Fig NO Part NO Description
1
2 DD-75778 HOSE BRADED W/BALL VLV 3 DD-71099 ELBOW 1/4 FPT/HOSE
4 2V-70124 VALVE SOLENOID 120V
5 6 DD-70122 TEE BRS 3/8NPTX7/16-20X7/16-20 7 2E-75685 SOLENOID BYPASS 120V
8 2V-73027 STRAINER ‘Y’ PLASTIC W/FT
9 2V-70111 TUBE FORMED INLET ASSY 10 2C-70155 NUT 7/16-20 HEX HD BRASS 11 12 13 2K-70154 FTG UNION 1/4X1/4 14 2V-76056 TUBE 1/4IDX5.9X2.90 FLARE
15 DD-71357 TUBE ASSY INLET
16
17 2E-70451 CONNECTOR BRASS
18 DD-70158
19 DD-71389 TUBE T BYPASS ASSY 9104A
20 DD-71387 TUBE SIL .312ID X .69 21
22 DD-70878 VALVE, BYPASS 23 2C-70874 SCREW(CHI)3/8-24X3/4 SL 24 DD-70938 KIT BYPASS SET 25 2V-70398 TUBE VENT LONG 26 D7-71300 PAN BASIN 9102 27 2K-70096 ELBOW POLYPROPELYNE 28 M3-71258 TUBE SIL .375 ID X 19
29 2K-70883 ELBOW INLET 30 2K-70103 ELBOW OUTLET 31 2K-70130 ELBOW SPRAYER
32 A6-70163 RETAINER HEAD SPRAY
TUBE OUTLET WATER 7
1/4 L
9102A
Fig NO Part NO Description
33 2I-70139 GASKET SPRAY HEAD 34 A6-72727 SPRAY HEAD DISC EMBOSSED
35 2C-72680 NUT 7/16-20 FINISHED HEX JAM 36 2C-70107 WASHER LOCK 7/16 EXT SEMS 37 2C-72681 WASHER FLT 15-32X1 1/8 38 WS-82556 FAUCET ASSY PRESSURE N/S
39 WS-82573 HANDLE RED FAUCET 40 WS-82682 CLIP FAUCET 41 WS-82575 SEAT CUP FAUCET N/S
42 WS-84804
43 2C-70135 SCREW 10-32X1 PH PAN HD
44 2C-70133 NUT 8-32 HEX ACORN SS
45
46 2D-71382 TANK BODY WELDED ASSY
47 A6-70142 COVER TANK S/A A/F
48 2I-70147 GASKET TANK COVER 49 2I-70152 GASKET ELEM HTG
50
51 2N-70149 COIL ASSY HOT WATER
52 2C-70134 STRAP HOLD DOWN ASSY 53 2C-73457 NUT 8-32 HEX ACORN SS
54 2C-70175 NUT 1/2-20 HEX HD BRASS
55 WS-76280 T-STAT COTHERM SUBST 851 56 2A-77260 SLEEVE THERMOSTAT BULB 11.00 57 2C-70146 NUT 4-40 HEX HD MS SS 58 2C-70145 SCREW 4-40X1-1/2 SL PAN
59 2V-70884 TUBE WATER INLET
60 2N-70520UL ELEM HEATING 120V 1675W 9102A 61 WS-8760-44 ELEM 240V 4200W 9104A
KIT STREAM FORMER PRESS FAUCET
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
19
EXPLODED VIEW: 9102A, 9104A
9102A
9104A
1 2
3
4
5
6
7
8
9
10
21
14 15
16 14 17 18
1
22
23
5
6
7
13
11 12
8
25 26
19 20
21
20
19
18
17
14
16
15
14
11 12
13
IL1850 REV. A 7/29/09
PL663
ELECTRICAL COMPONENTS
20
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
PARTS LIST: 9102A, 9104A
ELECTRICAL COMPONENTS
Fig No. Part No. Description
1 WS-86280 T-STAT COTHERM SUBST 851
2 2T-47499 THERMO HI-LIMIT 120/240V 3 2E-70642 SWITCH TOGGLE
4 2N-70520UL ELEM HEATING 120V 1675W 9102A
5 2V-70124 VALVE SOLENOID 120V 6 2P-71309 TIMER 3 LEVEL 120V 7 2E-70709 TERM BLOCK 4 POLE 8 2E-75685 SOLENOID BYPASS 120V .75GPM
9 2K-70215 STRAIN RELIEF STR HEYCO 10 2E-70353 CORD & CAP ASSY 120V 15A 11 2C-70175 NUT 1/2-20 HEX HD BRASS
12 2I-70152 GASKET ELEM HTG 13 2A-77260 SLEEVE THERMOSTAT BULB
14 2E-70411 SWITCH ON-OFF LITED RED 15 2J-72671 LIGHT PILOT GREEN 125V 16 2E-70435 SWITCH MOMENTARY NC 125/2 17 DD-70031 SWITCH BLACK BREW 125V10 18 2E-71308 SWITCH VOL SELECT 125/250 19 2N-70091UL ELEM WARMER 120V 100W 20 21
22 2E-30330 SWITCH ON OFF TOGGLE 20A 23 WS-8760-44 ELEM 240V 4200W 9104A
24 2E-70395 SWITCH ROCKER 240V 20A
25 2T-70716 THERMO HI-LIMIT RESET 240 26 A6-70741 BRKT HI-LIMIT
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
21
EXPLODED VIEW: 9102A, 9104A
16
1
2
3
4
5
6
7 8
9
10
11 12
13 14
15
28
27
26
25
24
23
22
21
20
19
18
17
IL1851 REV. A 7/29/09
PL663
CABINET & RELATED COMPONENTS
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
22
PARTS LIST: 9102A, 9104A
CABINET & RELATED COMPONENTS
Fig No Part No Description
1 2F-76666 FILL PORT ASSY BREWERS PLASTIC
2 3
4 D7-71300 PAN BASIN 9102
5 D7-71358 BASIN BODY ASSY 9102 DRWG 9102A 5 9104A 6 9102A 6 9104A 7 8 DD-72485 PLUG HEYCO DOUBLE D BULK MATTE
9 DD-71305 COVER BASE BACK
10 DD-71222 BRKT FAUCET SUPPORT 11 DD-71302 BASE COVER WELD S/A 9102
12 DD-72297 BOTTOM PLATE SUB ASSY
13 14 2A-70631 LEG BLACK 4X1/4-20 15 WS-3902 TRAY DRIP SS1
16 2B-70466 RACK WIRE BREW CHAMBER 17 2D-71338 CHAMBER BREW DIMPLE
18
19 2R-70112 HANDLE BLACK
20 2M-71314 DECAL 9102 BASIN 9102A 20 DD-71390 DECALS 9104 BASIN(OBS) 9104A 21
22 2P-70053 PLUG BUTTON 2IN 23 2C-70314 NUT 6-32 KEPS MS SS 24 A6-70741 BRKT HI LIMIT 25 2P-70275 PLUG BUTTON 3/8 DIA 26 2C-70132 NUT TNR ZI #8 27 2C-70092 SCREW 8BX3/8 PH PAN HD SM 28 10-32 X 1/4” SCREW
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
23
EXPLODED VIEW (continued)
1
6
7
8
9
10
11
12
13 14
15 16
17
18
19
20
21
22
23
2 3
4 5
IL1852 REV. A 7/30/09
Model: 9105SS PL663
SATELLITE ASSEMBLY 9105SS
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
24
PARTS LIST: 9102A, 9104A
Fig No Part No Description
1 DD-71723 COVER ASSY SATELLITE CTR 2 2C-70.379 SCREW 8-32X5/16 PH PAN MS 3 2C-71363 WASHER BELLEVILLE 4 D7-71376 BRKT LATCH SAT COVER 5 WASHER NYLON 6 DD-71351 BRKT FAUCET GUARD 7 WS-8600-17 CAP SHIELD VENT HL 8 WS-8700-25J WASHER UPPER TUBE
9 WS-8705-11C TUBE SIGHT GLASS 10IN
10 WS-8600-20 SHIELD 10 GUAGE
11 DD-8705-11L ASSY UPPER W/SEAT CUP
12 2U-71460 SEAT CUP TEA DISP FAUCET 13 WS-8705-11B WASHER 79ES GASKET W/1/16
14 WS-8705-11G SHIELD BASE 15 WS-8600-26 C RING
16 WS-8600-27 NUT WNG #17 ANYB 17 FAUCET BODY 18 2U-71345 FAUCET SIGHT-GLASS 10IN
19 WS-8600-24 SHANK 20 BUSHING 21 DD-71344 HANDLE RECESSED
22 BODY AND TANK ASSY 23 DD-71362 SCREW 8-32 AISI 303 SPEC
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
25
SERVICE KITS
FAUCET REPAIR COMPONENTS
2C-72680 Hex Lock Nut 2C-70107 7/16“ Lock Washer 2C-72681 Washer WS-82556 Faucet Assembly
WS-82573 Handle WS-82575 Seat Cup WS-82576 Faucet Repair Kit (Includes Handle, Seat Cup, Spring,
Stem, Pin & Bonnet WS-82682 Retainer Clip WS-84804 Aerator Replacement Kit (Includes O-Ring,
Aerator Disk & Aerator Cap WS-84870 Aerator Repair Kit (Includes O-Ring & Aerator Disk)
FAUCET REPAIR KITS
LOCKNUT
LOCK WASHER
WASHER
FAUCET ASSY
HANDLE
RETAINER CLIP
SEAT CUP
SPRING
O-RING
AERATOR DISK
AERATOR CAP
STEM
PIN
BONNET
SOLENOID REPAIR KITS
2E-75685 Solenoid, Complete, with Bypass WS-85218 Inlet Fitting Kit (cap, inlet fitting, washer & strainer) WS-85219 Inlet Strainer
CAP
INLET FITTING
WASHER
STRAINER
IL1854 PL663
26
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
WIRING DIAGRAMS
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
27
NOTES
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
NOTES
663 p/n 2M-76061 Owners Manual Satellite Coffee Brewer
10 Sunnen Drive, St. Louis, MO 63143
telephone: 314-678-6336 fax: 314-781-2714
www.wellsbloomfield.com
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