Bloomfield 9102A, 9104A User Manual

663
OWNERS MANUAL
for
SATELLITE
COFFEE BREWER
with
ELECTRO-MECHANICAL
and
EXTERNALLY HEATED
SATELLITE SERVER
MODEL:
9102A 9104A
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model 9102A Satellite Brewer with 9105SS Satellite
PRINTED IN UNITED STATES OF AMERICA
p/n 76061 Rev. B ECN-12868 M663 050616 cps
WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has bee n modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perfor m service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional W arranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (888) 492-2782 Fax: (888) 492-2783
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perf orm services are not covered b y warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
663 76061 Owners Manual for 9102A Single Satellite Brewer
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 4 AGENCY APPROVAL INFORMATION 4 INSTALLATION 5 OPERATION 7 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 11 SERVICING INSTRUCTIONS 12 EXPLODED VIEW, BREWER 18 EXPLODED VIEW, SATELLITE 21 SERVICE KITS 22 WIRING DIAGRAM 23
SPECIFICATIONS
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum perf ormance.
MODEL VOLTS WATTS AMPS
9102A 120 VAC 1ø 1790 15
9104A 115/230 VAC 1ø 4325 20
POWER
SUPPLY
4' cord with
NEMA 5-15P
Requires 4-wire
(L1, L2, Neut + Gnd)
not provided
663 76061 Owners Manual for 9102A Single Satellite Brewer
1
FEAT U R E S AN D OP E RATING CON T ROLS
Fig 1. SS-1 Satellite Brewing System Features & Operating Controls
2
663 76061 Owners Manual for 9102A Single Satellite Brewer
FEATURES AND OPERATING CONTROLS (continued)
Brewer
Adjustable Legs Connector
Hot Water Faucet Nameplate
Control Panel
Start Brew Switc h Ready to Brew Indicator Stop Brew Switch Warmer Switch Tank Heat Switch Volume Selector Switch
Brew Chamber
Brew Chamber Wire Rack
Satellite
Brew-Thru Lid
Handles Serving Faucet Sight Glass
Drip Tray (optional)
Allows brewer to be leveled. Also allow clearance for cleaning underneath brewer.
Connects to satellite. Allows satellite heater to be energized. Allows brewer to sense that a satellite is in place.
Hot water dispensed here. Lists manufacturer, model and serial number.
Also lists voltage and wattage rating of brewer.
Press to start a brew. Glows when water in tank is up to temperature. Press to cancel a brew in progress. Energizes satellite warmer. Applies power to tank heater element. Glows when ON. Allows selection of 1/2 gallon or 1 gallon brew (9102A); or,
1 gallon or 1-1/2 gallon brew (9104A).
Holds coffee grounds during brew cycle. Holds paper filter and coffee ground s in pr oper position in brew
chamber.
Allows entry of brewed coffee and dilution water into satellite. Minimizes splashing in the event satellite is tipped.
Allow the satellite to be safely carried. Fresh coffee dispensed from satellite here. Check the level of coffee remaining here.
Optional drip tray catches drips and spills from serving faucet. Easily removed for cleaning.
663 76061 Owners Manual for 9102A Single Satellite Brewer
3
GENERAL INFORMATION AND PRECAUTIONS
WARNING: Electric Shock hazard
All servicing requiring access to non-insulated electrical components must be performed by a factory authorized technician. DO NOT open any access panel which requires the use of tools. Failure to follow this warning can result in severe electrical shock.
CAUTION: Burn Hazard
Surfaces of the brewer and brew chamber may be hot to the touch and can cause burns on contact.
This appliance is intended for use in commercial establishments only.
This appliance is intended for human consumption. No other use is by the manufacturer or its agents.
Operators of this appliance must be familiar with the appliance use, limitations and associated restrictions. Operating instructions must be read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and follow all included cleaning instructions and schedules to ensure the safety of the food product.
Surfaces of the brewer, brew chamber and satellite can be hot to the touch, and may cause burns on contact.
Disconnect the brewer from electrical power before performing any maintenance or servicing.
DO NOT submerge satellites in water. DO NOT splash or pour water over, onto or into any controls,
control panel or wiring. Any procedure which requires the use of tools must be performed by a
qualified technician. This manual is considered to be a permanent part of the appliance.
This manual and all supplied instructions, diagrams, schematics, parts breakdown illustrations, notices and labels must remain with the appliance if it is sold or moved to another location.
This appliance is made in the USA. Unless otherwise noted, this appliance has American sizes on all hardware.
to brew hot beverage, specifically coffee,
recommended or authorized
663 76061 Owners Manual for 9102A Single Satellite Brewer
AGENCY APPROVAL INFORMATION
This dual satellite brewing system is listed under E9253.
E9253
STD 4
This dual satellite brewing system meets NSF Standard 4 only when installed and maintained per the instructions in this manual.
4
INSTALLATION INSTRUCTIONS
INSTALL LEGS
The brewer is provided with adjustable legs. Be sure all four legs are securely screwed into the base of the brewer.
LEVEL THE UNIT The adjustable legs allow the brewer to be leveled. Set the brewer
in its ultimate operating location and check for level with a spirit level Adjust the brewer for level from front-to-rear, and from side­to-side. Be sure all four feet rest firmly on the counter.
PLUMBER’S INSTALLATION INSTRUCTIONS IMPORTANT:
This equipment must be installed in accordance with the Basic Plumbing Code of the Building Officials and Code Administrators International (BOCA), and the Food Service San itation Manual of the Food and Drug Administration (FDA). Also, this equipment installation must comply with all local plumbing codes and ordinances.
IMPORTANT:
Brewer must be installed on a water line with a full-flow pressure between 20 psi and 90 psi.
NOTE: If water pressure varies greatly, or exceeds 90 psi at any time, a water pressure regulator must be installed. Plumbing installer must supply the regulator.
Brewer must be connected to a potable water supply. Bloomfield recommends not less than 1/4” copper tubing for installations of 12’ or less, and not less than 3/8” copper tubing for installations exceeding 12’. Brewer must be connected to a COLD water line.
NOTE: DO NOT use a saddle tap for this water line connection. A shut-off valve must be installed between the main water supply
and the brewer. Plumbing installer must supply the shut-off valve. A 1/4-turn ball valve is recommended.
Brewer INLET FITTING is 1/4" Male Flare.
Fig. 3 Water Line Installation
Flush the water line before connecting to the brewer.
663 76061 Owners Manual for 9102A Single Satellite Brewer
CAUTION:
Hazard from Unstable Equipment
Rubber feet must be installed on each leg of the brewer. Legs must be adjusted so that all four feet rest firmly on the counter. Failure to properly install the feet can result in movement of the brewer, which can cause personal injury and/ or damage to the brewer.
Fig. 2 Adjustable Legs
IMPORTANT:
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a back­flow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
NOTE: While new-style brewers incorporate an internal strainer in the inlet solenoid, the provided "Y" strainer should be installed in the incoming water line for ease of servicing.
5
INSTALLATION INSTRUCTIONS (continued)
CAUTION:
Electric Shock Hazard
Brewer must be properly grounded to a reliable earth ground to prevent possible shock hazard. Do not assume a plumbing line will provide such a ground. Electrical shock may cause serious injury.
IMPORTANT:
Initial set-up must be performed by a qualified installer or qualified service technician. Improper set-up will damage the brewer and void the warranty.
IMPORTANT:
Complete water line installation before connecting brewer to electrical power.
MAKE SURE THE FRONT PANEL "TANK HEATER" SWITCH IS IN THE OFF POSITION BEFORE CONNECTING BREWER TO ELECTRICAL POWER.
DO NOT turn the TANK HEATER switch ON until the water tank is filled. Heating element must be completely submerged in water at all times. Damage to the brewer caused by operating the heating elements dry is NOT covered by warranty.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
Refer to Electrical Specifications, page 1. Brewer requires a dedicated single-ph as e circ uit :
Model 9102A 120 Volt AC, 50/60 Hz 1ø 20 Amps NEMA 5-15R receptacle
Model 9104A 120/240 Volt AC, 50/60 Hz 1ø 30 Amps 3-Wire (L1, L2, Neutral) + Ground
Fig. 4 Model 9104A Terminal Block
INITIAL SET-UP INSTRUCTIONS
Plumber’s and Electrician’s installation procedures must be completed before proceeding with the set-up.
Be sure all electrical connections are secure, and that all plumbing connections are secure and leak-proof.
1. CHECK BREWER FOR PROPER CONFIGURATION Make sure spray disk gasket is in place INSIDE of spray
head. Make sure spray disk is properly installed. Check hot water faucet for proper operation.
2. FILL WATER TANK Be sure POWER SWITCH and TANK HEATER switch are
OFF, then connect brewer to electric power. Insert an empty brew chamber under the brew head. Place
an empty satellite in position. Pour fresh cold water into the POUR-OVER OPENING until water flows from the brew basket.
3. CHECK HEATING Turn POWER SWITCH ON, then press TANK HEATER
switch ON. Water in tank will heat to brewing temperature in approximately 30 minutes. When the water temperature reaches the brew temperature setpoint, the READY-TO­ BREW light will glow.
Hold a suitable container under the HOT WATER FAUCET, then open the faucet . Continue drawing water until all trapped air is expelled.
663 76061 Owners Manual for 9102A Single Satellite Brewer
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