Bloomfield 9012CA Service Manual

WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 888-492-2782
www.wellsbloomfield.com
fax: 888-492-2783
601
OWNERS MANUAL
for
INTEGRITY
DECANTER
COFFEE BREWERS
MODELS
9016
Includes:
Installation Use & Care
Servicing Instructions
Model 9012 Brewers
8900-Series Glass Decanters
p/n 75815 Rev. E ECN-13315 M601 070717 cps
with optional
PRINTED IN UNITED STATES OF AMERICA
WARRANTY STATEMENT
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC FOR INDIRECT, INCIDENTAL OR DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SHALL
NOT BE LIABLE
CONSEQUENTIAL
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transporta­tion charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (888) 492-2782 Fax: (888) 492-2783
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Wells Bloomfield, LLC
P.O. Box 280
Verdi, NV 89439
601 75815 Owners Manual Integrity Decanter Brewers
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY APPROVAL INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
MODEL STYLE VOLTS WATTS
Thank You for purchasing this Wells Bloomfield appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
AMPS
POWER SUPPLY
CORD
9010 3W IN-LINE, FAUCET 120 2300 19 NEMA 5-20P 9012 3W IN-LINE, FAUCET 120 1800 15 NEMA 5-15P
k9012CA
9016 3W IN-LINE, FAUCET 120/240 3800 17 NOT PROVIDED
9016EX 3W IN-LINE, FAUCET 220-240 3800 16.5 NOT PROVIDED
k 120V Canadian units are 1500 watts maximum.
601 75815 Owners Manual Integrity Decanter Brewers
3W IN-LINE, FAUCET 120 1500 12.5 NEMA 5-15P
1
FEATURES AND OPERATING CONTROLS
Fig. 1 Features & Operating Controls
601 75815 Owners Manual Integrity Decanter Brewers
2
PRECAUTIONS AND GENERAL INFORMATION
3
WARNING: Electric Shock Hazard All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: Injury Hazard All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or se rious Injury.
WARNING: Burn Hazard This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to brew beverage products for
human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY APPROVAL INFORMATION
This brewer is and
This brewer meets
601 75815 Owners Manual Integrity Decanter Brewers
operated and maintained in accordance with the enclosed
listed under UL file E9253.
Standard 4 only when installed,
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Burn Hazard
Exposed surfaces of the appliance, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
E9253
E925
instructions.
STD 4
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Unstable Equipment Hazard
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer.
Set brewer in its operating location. Level the brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer should be connected to a POTABLE WATER, COLD
WATER line. Flush water line before connecting to brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
NSF requires that the brewer be able to be moved for cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement. See Figure 2 below.
Fig. 2 Water Supply Installation
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4
INSTALLATION INSTRUCTIONS (continued)
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Models 9010 & 9012 are equipped with a cord and plug. They require a 115 - 125 volt 20 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R or 5-20R Receptacle).
IMPORTANT: The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to fit an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
Models 9016 must be wired by an electrician, and require a 115/230V 20A circuit (50/60 Hz, 2 hot legs / 1 neutral leg, plus ground). Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 3800 Watts. See figure 3 at right.
IMPORTANT: Wiring must be installed in approved solid or flexible conduit, and must be secured to the brewer with a strain relief (to be provided by the installer).
Models 9016EX must be wired by an electrician, and require a 220-240V 20A circuit (50/60 Hz, 2 hot legs plus ground). Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 3800 Watts. Refer to 9016EX wiring diagram on page 23.
IMPORTANT: Wiring must be installed in accordance with local codes and ordinances.
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
WARNING ELECTRIC SHOCK HAZARD:
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until the tank is filled with water. Pour water into the pour-over opening until water flows from the brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
601 75815 Owners Manual Integrity Decanter Brewers
Fig. 3 115/240 Volt Terminal Block
5
OPERATION
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank is NOT COVERED BY WARRANTY.
A. START-UP
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disk and brew gasket are properly installed in the brew head.
Be sure the water supply is properly connected and the water supply valve is turned ON.
Be sure the WATER TANK IS FILLED BEFORE plugging the brewer into a receptacle, or otherwise
connecting brewer to electrical power THE WATER TANK MUST BE FILLED. Place an empty decanter under the brew head. Lift the pour-over cover then pour warm tap water into the pour-over opening until water flows from the brew head. When water stops dripping from the brew head, empty the container.
Once the tank is full of water, connect the brewer to electrical power. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “HEAT” light will go out.
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6
WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
AUTOMATIC OPERATION Pressing BREW button energizes the
solenoid valve, allowing water from an external water supply to flow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a flow control device so that flow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
HOT WATER FAUCET The faucet water coil is submerged in the hot
water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
601 75815 Owners Manual Integrity Decanter Brewers
The faucet is at supply water pressure any time the faucet shut-off valve is OPEN.
OPERATION (continued)
Fig. 5 Heat Control Diagram
Fig. 6 Water Flow Diagram
7
BREWING COFFEE
CAUTION: Burn Hazard
Exposed surfaces of the brewer, brew chamber and decanter may be HOT to the touch, and can cause serious burns.
CAUTION: Burn Hazard
To avoid splashing or over­flowing hot liquids, ALWAYS place an empty decanter under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
NOTE: Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of water delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water.
B. PREPARATION
Place one (1) genuine Bloomfield paper filter in the brew chamber. Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the brew chamber into place under the brew head.
Fig. 7 Brew Chamber
C. POUR-OVER OPERATION
NOTE: Any Integrity™ brewer can be used in the pour-over mode. BE sure “READY TO BREW” light is lit. Place the appropriate EMPTY decanter in place under the brew
chamber. Fill a decanter with tap water. Lift the pour-over cover and pour the
entire contents of the decanter into the pour-over opening, which will fill the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber. Rinse the brew chamber in a sink. When the ”HEAT” light goes out, the brewer is ready for another brew cycle.
C. AUTOMATIC OPERATION BE sure “READY TO BREW” light is lit. Place an EMPTY decanter in place under the brew chamber. Press the “BREW” switch. The solenoid will open for an amount of
time determined by the timer setting, admitting a measured quantity of water into the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the decanter under the brew chamber. At the end of the brew cycle, plus an amount of time set to allow all water to drip out of the brew chamber, two beeps will sound. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the ”READY TO BREW” light comes on, the brewer is ready for another brew cycle.
601 75815 Owners Manual Integrity Decanter Brewers
8
CLEANING INSTRUCTIONS
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush.
1. Disconnect brewer from electric power. Allow brewer to cool before cleaning.
2. Remove and empty decanters.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See figure 8): Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry. For stainless steel brew chambers, be sure the wire ra ck is properly reinstalled.
8. Wipe the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
10. Reinstall the gasket INSIDE the brew head, then reinstall the spray disk.
11. Reinstall the brew chamber.
12. Decanters may be washed in a dishwasher or sink.
Procedure is complete
CAUTION: Burn Hazard
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION: Electric Shock Hazard
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer.
Fig. 8 Cleaning
601 75815 Owners Manual Integrity Decanter Brewers
9
TROUBLESHOOTING SUGGESTIONS
SYMPTOM
Water won’t heat
Trips hi-limit safety at start-up
Coffee level low (pour-over)
Coffee level too high or low (automatic)
Brew chamber overflows
Sprays water from brew head incorrectly
No brew (automatic)
No flow from hot water faucet
Poor coffee quality
POSSIBLE CAUSE
Brewer unplugged or circuit breaker tripped
Thermostat set too low Hi-Limit thermostat tripped
Damaged internal component or wiring
No water or too little water added at start-up
Not enough water poured in Too much coffee grounds Timer out of adjustment
Too many filter papers or wrong filter paper
Brew chamber dispense hole plugged
Too much coffee or too fine a grind
Spray gasket missing or improperly installed
Spray disk plugged Water supply OFF Water line strainer plugged Water filter (if used) plugged Bad BREW switch Damaged internal component or
wiring
Faucet valve turned OFF Faucet plugged Water not hot enough
SUGGESTED REMEDY
Check power supply cord Check / reset circuit breaker
Set for desired temperature Allow to cool
Reset hi-limit (8786, 8788) Examine wiring & connectors,
thermostat and heating element Repair/replace as needed
Be sure to add sufficient water prior to energizing
Increase water amount Adjust amount of grounds Adjust timer
Use one (1) genuine Bloomfield filter per brew
Thoroughly clean brew chamber
Adjust coffee amount and grind
Check/reinstall gasket on INSIDE of brew head
Clean spray disk Turn water supply ON Clean strainer Replace filter element Replace switch Examine wiring & connectors,
brew switch and solenoid Repair/replace as needed
Turn faucet valve ON Disassemble faucet, clean Adjust water temp 195-205ºF
601 75815 Owners Manual Integrity Decanter Brewers
Also: Keep brewer, airpots and servers clean. Install a taste and odor filter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
10
SERVICING INSTRUCTIONS
ACCESS PANELS
Each warmer plate has a center stud which screws into a bracket. Warmer plates on Canadian brewers are secured with a nut. Remove button plug on bottom of brewer to access nut on main warmer. Remove top panel to access nuts on top warmers. Remove warmer plates by turning counter-clockwise.
Solenoid door is held by two screws and a retaining lip. IN-LINE BREWERS:
Top panel is held by two screws at the rear and a retaining lip at the front. Disconnect wires from the upper warmers.
Top front panel is held by two screws at the bottom and a retaining lip at the top.
Bottom front panel is held by two clips under the warmer plate.
CAUTION Electric Shock Hazard
Opening access panels or removing warmer plates on this brew may expose uninsulated electrical components. Disconnect brewer from electrical power before removing any panel or warmer plate.
601 75815 Owners Manual Integrity Decanter Brewers
Fig. 9 Access Panels
11
SERVICING INSTRUCTIONS (continued)
CAUTION Electric Shock Hazard
These procedures involve exposed electrical circuits. These procedures are to be performed by qualified technical personnel only.
NOTE:
Optimum brewing temperature range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanical thermostat will maintain temperature within ±5ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 5ºF.
TEMPERATURE ADJUSTMENT
Unplug power cord or turn circuit breaker OFF. Remove top panel.
Pull vent tube out of tank lid and insert a thermometer of known accuracy in vent hole. Reconnect brewer to electrical power.
Fig. 10 Checking and Adjusting Brew Temperature
Place an empty decanter under brew chamber. Energize brewer and pour one decanter (64 oz.) of cold water into pour-over opening. When READY TO BREW light comes on, read temperature displayed on thermometer.
Adjust thermostat by turning shaft; clockwise increases temperature. 1/8 turn = approximately 10ºF. Refer to Table 1 below for proper brewing temperature based on altitude.
601 75815 Owners Manual Integrity Decanter Brewers
Table 1 Boiling Temperature by Altitude
Upon completion, remove thermometer and reinstall vent tube.
12
SERVICING INSTRUCTIONS (continued)
TIMER ADJUSTMENT
The amount of water dispensed automatically during a brew cycle is controlled by the timer.
Place empty decanter under brew chamber. Press BREW button. Brewer should dispense one decanter of water. To adjust amount:
Remove brew chamber and button plug. Adjust knob on timer; clockwise increases time. Run several cycles to check amount of water delivered. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel. Pull vent tube and inlet elbow out of basin pan.
Pull water inlet tube out of basin pan. Remove basin pan. On models with faucet, disconnect inlet pipe at faucet shut-off
valve and outlet pipe at faucet. Disconnect all wiring from thermostat, hi-limit, and heating
element. Loosen center screw on tank hold-down bracket. Remove
hold-down bracket by sliding short slotted end off of locking stud and lifting it off. Remove cover assembly by lifting it straight up.
Reassemble in reverse order.
REPLACE THERMOSTAT
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel.
Disconnect all wiring from thermostat only. Loosen and free jam nut from pass-thru fitting securing temperature sensing bulb. Remove two screws holding thermostat to bracket.
Lift out thermostat, sensing bulb and thermostat gasket. Reassemble in reverse order.
REPLACE HEATING ELEMENT
Remove tank lid assembly per above. Remove two hex nuts holding element to cover. Pull element
from mounting holes. Reassemble in reverse order.
601 75815 Owners Manual Integrity Decanter Brewers
IMPORTANT: Water pressure must be between 20 p.s.i and 90 p.s.i. flowing pressure. If water pressure exceeds this value, or if water pressure varies greatly, a pressure regulator must be installed in the water supply line.
IMPORTANT: Before setting assembly into tank, make sure tank lid gasket is properly seated on flange of lid. DO NOT OVER-TIGHTEN.
IMPORTANT: When mounting thermostat, be sure a new seal washer is placed below the fitting on the capillary line. Push sensing bulb thru tank lid until fitting seats. Tighten capillary lock nut only enough to ensure no water leakage. Excessive tightening is not necessary.
IMPORTANT: When replacing heating element, also replace seal gaskets.
13
SERVICING INSTRUCTIONS (continued)
REPLACE SOLENOID
Symptom: Automatic brewer will not flow water; or, automatic brewer drips continuously from brew head.
NOTE: Wrench p/n 86660 is designed to allow easy removal of the hoses from the plastic solenoid valve.
IMPORTANT: Shut-off water and electric supply to brewer before removing hoses or wiring.
Remove water supply flare fitting: a. Slide the 5/8" end of the wrench over the flats on the inlet fitting of the valve. b. Hold the wrench to prevent the inlet fitting from turning while installing or removing the inlet water supply flare nut.
Remove braided hose: a. Slide the 7/16" end of the wrench between the valve body and the white ring on the extreme end of the metal hose fitting. b. Pressure on the white ring toward the metal ferrule releases the clinch ring, allowing the hose to be easily slid off of the solenoid bypass outlet. c. Install hose on new valve by pressing end of hose onto bypass outlet until it is fully seated.
Disconnect wiring.
Fig. 11 Remove Faucet Supply from Solenoid
Remove two screws holding solenoid to access door. Reassemble in reverse order.
CLEAN SOLENOID SCREEN
Symptom: Automatic brewer will not flow water. Unplug power cord or turn circuit breaker OFF. Turn OFF and
disconnect water supply from brewer inlet fitting. Unscrew water inlet fitting from solenoid. Using needle-nose pliers, withdraw strainer screen from solenoid.
Clean screen under faucet. A stiff bristle brush may be used if necessary.
Reinsert screen in solenoid. Be careful to maintain correct orientation. (The OPEN END of the screen goes in FIRST.)
Reassemble in reverse order.
601 75815 Owners Manual Integrity Decanter Brewers
Fig. 12 Clean Strainer Screen
14
SERVICING INSTRUCTIONS (continued)
REPLACE TIMER ASSEMBLY
Unplug power cord or turn circuit breaker OFF. Remove front panel. Remove knob and three screws holding
timer to bracket. Disconnect wiring to timer. Reassemble in reverse order.
Adjust timer as described on page 13
REPLACE HOT WATER FAUCET COIL
Symptom: Brewer drips continuously from brew head, except when faucet valve is turned OFF.
Remove tank lid assembly per above. Remove two hex nuts hot water coil to cover. Pull coil from
mounting holes. Reassemble in reverse order.
REPAIR HOT WATER FAUCET
Remove top panel and turn faucet valve OFF. Unscrew aerator cap from faucet and remove handle retaining
clip. Do not let faucet body turn. Pull bonnet assembly from faucet body. Examine the interior of the faucet body and the surface of the
seat cup. Clean out any debris in the faucet body, using a stiff bristle brush if necessary.
Examine the aerator. Clean any debris from the screen or flow straightener, using a stiff bristle brush if necessary.
Reassemble in reverse order.
REPLACE BREW READY LIGHT or BREW BUTTON
Unplug power cord or turn circuit breaker OFF. Using Switch Removal Tool (p/n 83209) or a thin screwdriver, pry
light or switch from mounting hole. Disconnect leads. Reassemble in reverse order.
IMPORTANT: When replacing water faucet coil, also replace seal gaskets.
NOTE: Any abrasion or roughness on the flat end of the seat cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the stem.
Install a new seat cup, making sure the knob on the stem is fully inserted into the pocket of the seat cup, and the skirt of the seat cup is fully inserted into the bonnet.
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SERVICING INSTRUCTIONS (continued)
CAUTION - CHEMICAL BURN HAZARD
Deliming chemicals are caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth. This operation should only be performed by qualified and ex-
perienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat) TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply. Turn off the water shut-off valve and disconnect the water supply line from the brewer inlet fitting.
2. Remove the tank lid assembly as described on page 13.
3. Remove the water tank from the brewer body by lifting straight up. Empty all water from the tank. Set the tank back into the brewer.
4. Mix 2 quarts of deliming solution according to the
manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
5. At end of soaking period, remove lid assembly from tank.
Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating element (and faucet water coil on automatic brewers) to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location .
6. Remove the tank from the brewer and empty. Using a stiff
bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
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7. Set the tank back into the brewer. Reassemble the tank lid to the water tank. Make sure the gasket is properly in place, then reinstall the hold-down strap.
8. Reinstall wiring to heating element and thermostat. Reinstall the hi-limit thermostat (if removed). For brewers with hot water faucet, reassemble faucet piping. Verify that all internal components are dry, then reinstall the top panel.
10. Reconnect brewer to electrical supply and, for automatic brewers, reconnect water supply.
11. Install the brew chamber without filter paper or grounds.
Run at least three full brew cycles and discard all water generated.
12. Brewer is ready to use.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses become necessary, Bloomfield recommends replacing the hoses.
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EXPLODED VIEW & PARTS LIST
HOT WATER TANK ASSEMBLY
ITEM PART NO. DESCRIPTION USED ON
13 8 0 43-5 Hold Down Strap All 50 86280 Thermostat w/Thermo Well All 54 8043-12 Tank Cover Gasket All 56 8043-30 Seal Gasket 9010, 9012, 9012CA, 9016 & 9016EX 58 8540-6 Hot Water Coil
9010, 9012, 9012CA, 9016 & 9016EX 59 8043-8 Inlet Elbow All 60 8043-15 V ent Tube All 61 8043-11 Outlet Elbow All 62 8514-68 Tank Cove r (Plate Only, 8-holes) 63 8043-83 Hi-Limit Thermostat (120V)
9010, 9012, 9012CA, 9016 & 9016EX
9010, 9012 & 9012CA
8552-50 Hi-Limit Thermostat (240V) 9016 & 9016EX 66 8043-24 Water inlet Tube All 67 8043-93
8043-14 Heati ng Element (120V, 1500W)
Heating Element (120V , 1200W) 9012CA
9012 8549-1 Heating Element (120V, 2000W) 9010 8716-1 Heating Element (240V, 3500W) 9016 & 9016EX
68 8043- 10 Tank Body All 70 80625 Bracket, Hi-Limit 9016 & 9016EX
8543-300 Spare Cover Assembly (120V, 1500 W
No Coil - all parts mounted to cover)
8541WF-300 Spare Cover Assembly (120V, 1500W
With Coil - all parts mounted to cover)
COMPLETE SPARE TANK COVER ASSEMBLY
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EXPLODED VIEW & PARTS LIST (continued)
ELECTRICAL COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
2 8572-18 Warmer Element, 120V 100W All except 9016EX
8533-32 Warmer Element, 240V 100W 9016EX
30 6710-23 Warmer ON/OFF Switch 120V All except 9016EX
8563-110 Warmer ON/OFF Switch 240V 9016EX 31 8572-24 BREW Switch, push-button All 32 8718-31 READY TO BR EW Indica tor Light 120V All except 9016EX
8738-2 READY TO BR EW Indicator Light 240V 9016EX 35 8718-1 Timer, 2 Minute w/dial & knob 120V All except 9016EX
8738-1 Timer , 2 Minute w/dial & knob 240V 9016EX 36 8710-1 Cord & Cap As se m bly, NEMA 5-20P 9010
6407-15 Cord & Cap Assembly, NEMA 5-15P 9012 37 35-210 Strai n Relief 9010 & 9012 43 8552-18 T er minal Block, 4P 9016 & 9016EX 45 85685 Solenoid Valve (w/ byp ass , 120V) 9010, 9012, 9016
84570 Solenoid Valve (w/byp ass , 240V) 9016EX 50 86280 Thermostat w/Thermo Well All 63 8043-83 Hi-Limit Thermostat 9012
8552-50 Hi-Limit Thermostat, Manual Reset 9010, 9016 & 9016EX 67 8549-1 Heating Element, 120V 2000W 9010
8043-14 Heating Element, 120V 1500W 9012
8716-1 Heating Element, 240V 3500W 9016 & 9016EX
SOLENOID REPAIR KITS (NEW-STYLE SOLENOID ONLY)
84570 Solenoid, Complete, with Bypass (240V)
85685 Solenoid, Complete, with Bypass (120V)
85218 Inlet Fitting Kit (items 45-10, 45-1 1, 45-12, 45-13 )
85219 Inlet Strainer (item 45-13)
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EXPLODED VIEW & PARTS LIST (continued)
INTERNAL PLUMBING COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
8 8540-3 Tube, Faucet Outlet Tube Assembly 9010, 9012, 9016 9 8540-4 Formed Inlet Tube Assembly 9010, 9012, 9016 10 8551-30 1/4“ Male Flare x 1/8” FPT 9010, 9012, 9016 11 8514-26 Needle Valve (Faucet Shut-Off) 9010, 9012, 9016 12 85681 Inlet Tube Assembly 9010, 9012, 9016 18 8540-30 Elbow All 24 8043-26 Tube, Brew Outlet Metal All 25 8043-13 Sprayer Elbow All 26 82680 Hex Lock Nut 9010, 9012, 9016 27 8551-100B 7/16“ Lock Washer 9010, 9012, 9016 28 82681 Washer 9010, 9012, 9016 29 82556 Faucet Assembly 9010, 9012, 9016 33 8543-42 Spray Head Gasket All 34 82727 Spray Disk All 34a 8543-45 Spray Head Retainer All 43 85813 Water Inlet Tube All 45 85685 Solenoid Valve w/ Bypass 120V 9010, 9012, 9016
84570 Solenoid Valve w/ Bypass 240V 9016EX 59 8043-8 Inlet Elbow All 60 8043-15 Vent Tube All 61
8043-11 Outlet Elbow All 108 8541-21 Basin Pan All
FAU CET REPAIR KITS
82573 Handle (item 29a)
82575 Seat Cup (item 29c)
82576 Faucet Repair Kit (Includes 29a Handle, 29c Seat Cup, 29d Spring,
29h Stem, 29j Pin & 29k Bonnet 82682 Retainer Clip (item 29b) 84804 Aerator Replacement Kit (Includes 29e O-Ring, 29f Aerator Disk &
29g Aerat or Cap 84870 Aerator Repair Kit (Includes 29e O-Ring & 29f Aerator Disk)
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CABINET COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
EXPLODED VIEW & PARTS LIST (continued)
601 75815 Owners Manual Integrity Decanter Brewers
3 8700-16 Warmer Plate Cover All 33 8543-42 Gasket, Spray Head All 34 8543-44 Spray Disk All 34a 8543-45 Retainer, Spray Disk All
70 8706-75 2” Button Plug All 73 8033-55 Leg, Adjus table All 74 8033-56 Rubber Foot All 75 8543-69 Heyco Bushing All 104 85089 Door, Solenoid All 105 86666 Pour-Over Assembly All 107 9012-28 Splash Guard Assembly All 108 8541-21 Basin Pan All 109 9012-1 Label All 121 9012-11 Body & Base Assembly 9010,9012
9016-17 Body & Base Assembly 9016 & 9016EX 122 9012-7 Panel, Upper Front All 123 9012-6 Panel, Lower Front All 124 9012-23 Bottom Plate Sub-Assembly All 125 8543-80 Clip, Mounting All 126 9012-10 Basin Cover Sub-Assembly All 200 8942-6B Brew Chamber, Black All 201 POF Filter Paper, Coffee (cs 1000) All
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WIRING DIAGRAMS
22
601 75815 Owners Manual Integrity Decanter Brewers
WIRING DIAGRAMS (continued)
601 75815 Owners Manual Integrity Decanter Brewers
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Genuine Parts
Protect - YOU - All - Ways
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
Commercial Food Equipment Service Association
Wells Bloomfield proudly supports CFESA
Commercial Food Equipment Service Association
SERVICE TRAINING - QUALITY SERVICE
CUSTOMER SATISFACTION
WELLS BLOOMFIELD, LLC
2 ERIK CIRCLE, P. O. Box 280 Verdi, NV 89439 telephone: 888-492-2782
fax: 888-492-2783
www.wellsbloomfield.com
PRINTED IN UNITED STATES OF AMERICA
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