Bloomfield 8792 Operation Manual

10 SUNNEN DRIVE
St. Louis, MO 63143
telephone: 314-781-2777
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
OWNERS MANUAL for
DUAL COFFEE BREWER
Model 8792 Brewer with optional 7759 Airpots
MODEL 8792
Includes:
Installation Operation Use & Care Servicing Instructions
p/n 2m-75873 Rev. E M625 090706 rms
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, decanters excluded.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Wells Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Wells Bloomfield Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Service Parts Department
Wells Bloomfield, LLC 10 Sunnen Dr. P.O. Box 430129 St. Louis, MO 63143 USA
Phone: 1-800-807-9054 Fax: 1-800-396-2677
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non- warranted equipment.
Any use of non-genuine Wells Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
MODEL VOLTS WATTS AMPS POWER SUPPLY
8792 120/240 4000 17 3 WIRE + GROUND
Thank You for purchasing this
Wells Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
REQUIREMENTS
Cord not provided
APPLICABILITY
This manual applies to the following Wells Bloomeld Gourmet 1000™ products:
8792 with or without sufx
1
FEATURES AND OPERATING CONTROLS
BREW HEADS
(BREW CHAMBERS
REMOVED)
BREW
NOZZLE
SPRAY HEAD
GASKET
TIMER
ACCESS
SPRAY
DISK
AIRPOT BREWER
AIRPOT (BREWING POSITION)
BREW
CHAMBER
BREW
SWITCH
"READY TO
BREW" LIGHT
POUR-OVER
OPENING
POUR-OVER
COVER
HOT WATER FAUCET
IL1712
Fig. 1 Features & Operating Controls
2
PRECAUTIONS AND GENERAL INFORMATION
E9253
E9253
STD 4
WARNING
WARNING
WARNING
WARNING
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualied
service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualied personnel with full knowledge of all
applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended to brew beverage products for human
consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by
qualied service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and Airpot or Server may be HOT to the touch, and can cause serious burns.
This brewer is and
listed under UL le E9253.
This brewer meets Standard 4 only when installed, operated and maintained in accordance with the enclosed instructions.
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
It is very important for safety and for proper operation that the brewer is level and stable when
standing in its nal operating
position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer.
Bloomeld recommends 1/4”
copper tubing for installation of less than 12 feet and 3/8” for more than 12 feet from a 1/2” water supply line.
REFER TO EXPLODED VIEWS PAGES 18 - 21 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket (#33) and Spray Disk (#34) are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer should be connected to a POTABLE WATER, COLD
WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember
to ush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
Plumber must provide two 1/4” female are water supplies for this
brewer. A water shut-off valve should be installed on the incoming water
line in a convenient location (Use a low restriction type valve,
such as a 1/4-turn ball valve, to avoid loss of water ow thru the
valve.
shut off the
4
TERMINAL BLOCK
FRONT PANEL
IL1717
INSTALLATION INSTRUCTIONS (continued)
COPPER LOOPS OR FLEX LINES
(PROVIDED BY PLUMBER)
NOTE DUAL 1/4”
FEMALE FLARE FITTINGS
(PROVIDED BY PLUMBER) WATER SUPPLY
FLOW
SOLENOID STRAINER
WASHER
INLET
FITTINGS
SHUT-OFF VALVE
(PROVIDED BY
PLUMBER)
IL1716
WARNING
NSF requires that the brewer be able to be moved for cleaning
underneath. A ex line or loops of copper tubing will satisfy this
requirement. See Figure 2 below.
Fig. 2 Water Supply Installation
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow
preventer is used, you must install a water hammer arrester
in the incoming line, between the backow preventer and the
brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1
Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Gourmet 1000™ dual brewers must be wired by an electrician. Model 8792 requires a 120/240V 20A circuit (50/60 Hz, L1, L2, Neut. plus Ground).
Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit
must be capable of 4000 Watts. See gure 3 at right.
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until
both tanks are lled with water.
Pour water into each pour-over
opening until water ows from
the respective brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT: Wiring must be installed in approved solid or
exible conduit, and must be secured to the brewer with a strain
relief (to be provided by the installer).
Fig. 3 115/230 Volt Terminal Block
5
OPERATION
SOLENOID W/ FAUCET BYPASS (RIGHT SIDE) SOLENOID (SINGLE - LEFT SIDE)
INLET FITTING
FAUCET WATER
HEATING COIL
(RIGHT SIDE ONLY)
WATER TANK
FAUCET SHUT-OFF (RIGHT SIDE ONLY)
TANK VENT TUBE
HOT WATER FAUCET (RIGHT SIDE ONLY)
BASIN
TIMER
BREW HEAD
BREW
CHAMBER
BRAIDED HOSE
FAUCET SUPPLY
(RIGHT SIDE ONLY)
IL1718
Fig. 4 Brewer Operation Diagram
Tanks must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tanks is NOT COVERED BY WARRANTY.
START-UP
A.IMPORTANT:
For initial start-up, or if the brewer has not been used for an
extended period of time:
Be sure spray disks and brew gaskets are properly installed in both
brew heads.
Be sure the water supply is properly connected and the water
supply valve is turned ON.
BEFORE plugging the brewer into a receptacle, or otherwise
connecting brewer to electrical power ThE WATER TANkS MuST BE FIllED. Place an empty container under each brew head. Lift the pour-over covers and pour tap water into the pour-over
openings until water ows from both brew heads. When water stops
dripping from the brew heads, empty the containers. This will require about 3 full 64 oz. decanters of water per side.
Once both tanks are full of water, connect the brewer to electrical
power. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “READY TO BREW” light will glow.
6
OPERATION (continued)
IL1654
HI-LIMIT THERMOSTAT
THERMOBULB
HEATER ELEMENT
MANUAL
POUR-OVER
MANUAL
POUR-OVER
BASIN
PAN
BASIN
PAN
FAUCET
SHUT-OFF
VALVE
FAUCET BYPASS
FAUCET BYPASS
SOLENOID
SOLENOID
FAUCET
TANK
WATER
COIL
HOT
WATER
BREW
BREW
TANK
TANK
THERMOSTAT
WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
Fig. 5 heat Control Diagram
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
AUTOMATIC OPERATION
Pressing BREW button energizes the solenoid valve, allowing water from an
external water supply to ow into the basin
pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a ow control device so that ow is consistent between 20 p.s.i. and
90 p.s.i. Length of time the solenoid is open is
controlled by the timer.
HOT WATER FAUCET (RIGHT SIDE)
The faucet water coil is submerged in the right side hot water tank, and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply water pressure, any time the faucet shut-off valve is OPEN.
Fig. 6 Water Flow Diagram
7
BREWING COFFEE
CAUTION:
BURN HAZARD
Exposed surfaces of the brewer, brew chamber and airpot or server may be HOT to the touch, and can cause serious burns.
CAUTION:
BURN HAZARD
To avoid splashing or
overowing hot liquids,
ALWAYS place an empty airpot or server under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION:
BURN HAZARD
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
A. PREPARATION
Place one (1) genuine Bloomeld paper lter in the brew chamber.
Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the brew chamber into place under the brew head.
B. POUR-OVER OPERATION
NOTE: Any Gourmet 1000™ can be used in the pour-over mode. BE sure “READY TO BREW” light is lit.
Place the appropriate EMPTY airpot in place under the brew chamber.
Fill an airpot, identical to the one being used, with tap water. Lift the pour-over cover and pour the entire contents of the
container into the pour-over opening, which will ll the basin.
Water from the basin will displace a like amount of heated water
from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee
will begin to ll the container under the brew chamber. When the ow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber. Rinse the brew
chamber in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
C. AUTOMATIC OPERATION
Fig. 7 Brew Chamber
NOTE: Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of water delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water. Draw no more than one (1) cup of water at a time.
BE sure “READY TO BREW” light is lit. Place the appropriate EMPTY airpot in place under the brew
chamber.
Press the “BREW” switch. The solenoid will open for an amount of
time determined by the timer setting, admitting a measured quantity of water into the basin.
Water from the basin will displace a like amount of heated water
from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee
will begin to ll the container under the brew chamber. When the ow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink.
When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
8
CLEANING INSTRUCTIONS
IL1599
GASKET SPRAY
DISK
LIFT EARS UP TURN LEFT TO REMOVE
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
1. Disconnect brewer from electric power. Allow brewer to cool before cleaning.
2. Remove airpot.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See gure 8):
Press up on the spray disk ears, and then turn the disk to
the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry.
8. Wipe the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
9. Reinstall the gasket INSIDE the brew head, and then reinstall the spray disk.
10. Reinstall the brew chamber.
11. DO NOT submerge airpots in water. Clean airpots by lling
with warm soapy water. Scrub the inside with a bottle brush. Empty and rinse with clean water. Wipe the exterior with a soft clean cloth or sponge moistened with clean water. Invert and allow to air dry.
Procedure is complete
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION:
SHOCK HAZARD
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, or airpots.
Fig. 8 Cleaning
9
TROUBLESHOOTING SUGGESTIONS
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
Brewer unplugged or circuit breaker tripped
Thermostat set too low Set for desired temperature Hi-Limit thermostat tripped
Water won’t heat
Damaged internal component or wiring
Pourover - no water or too little water added at startup
Not enough water poured in Increase water amount
Coffee level low (pour-over)
Too much coffee grounds Adjust amount of grounds
Check power supply cord Check / reset circuit breaker
Allow to cool Reset hi-limit (8786, 8788) Examine wiring & connectors,
thermostat and heating element Repair/ replace as needed
Be sure to add sufcient water, (see pg.
6 START-UP)
Coffee level too high or low (automatic)
Brew chamber overows
Sprays water from brew head Spray gasket improperly installed
No brew (automatic)
No ow from hot water faucet
Poor coffee quality
Timer out of adjustment Adjust timer
Too many lter papers or wrong lter
paper Brew chamber dispense hole plugged Thoroughly clean brew chamber Too much coffee or too ne a grind Adjust coffee amount and grind
Spray disk plugged Clean spray disk Water supply OFF Turn water supply ON Solenoid strainer plugged Clean strainer
Water lter (if used) plugged Replace lter element
Bad BREW switch Replace switch
Damaged internal component or wiring
Faucet valve turned OFF Turn faucet valve ON Faucet plugged Disassemble faucet, clean Water not hot enough Adjust water temp 195-205ºF
Keep brewer, airpots and servers clean. Install a taste and odor lter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
Use one (1) genuine Bloomeld lter
per brew
Check/reinstall gasket on INSIDE of brew head
Examine wiring & connectors, brew switch and solenoid, Repair/replace as needed
10
SERVICING INSTRUCTIONS
TIMER
FRONT PANEL
TOP PANEL
BUTTON PLUG
SOLENOID
DOORS
IL1719
ACCESS PANELS
TOP PANEL:
Remove top panel to access hot water tank, thermostat, heating elements, brew circuit tubing, faucet valve and piping.
Top panel is held by two screws at the rear and a retaining lip at the front.
FRONT PANEL:
Remove front panel to access timer, terminal block and solenoid. Front panel is held by two screws at the bottom and a retaining
lip at the top.
SOLENOID DOOR:
Remove solenoid door to access solenoid plumbing connections. Each solenoid door is held by two screws and a retaining lip.
CAUTION
Electric Shock Hazard
Opening access panels or removing warmer plates on this brew may expose uninsulated electrical components. Disconnect brewer from electrical power before removing any panel or warmer plate.
Fig. 9 Access Panels
11
SERVICING INSTRUCTIONS (continued)
IL1607
IL1606
IL1601
IL1602
TEMP. (°C)
ELEVATION (meters above sea level)
100
0
150
300
450
600
750
900
1,050
1,200
1,500
1,650
1,800
1,950
1,350
97 94
91 88
CAUTION:
SHOCK HAZARD
These procedures involve exposed electrical circuits. These procedures are to
be performed by qualied
technical personnel only.
NOTE:
Optimum brewing temperature range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanical thermostat will maintain temperature within ±5ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 5ºF.
TEMPERATURE ADJUSTMENT
Unplug power cord or turn circuit breaker OFF. Remove top panel.
Pull vent tube out of tank lid and insert a thermometer of known accuracy in vent hole. Reconnect brewer to electrical power.
Fig. 10 Checking and Adjusting Brew Temperature
Place an empty decanter under brew chamber. Energize brewer and pour one decanter (64 oz.) of cold water into pour­over opening. When READY TO BREW light comes on, read temperature displayed on thermometer.
Adjust thermostat by turning shaft; clockwise increases temperature. 1/8 turn = approximately 10ºF. Refer to Table 1 below for proper brewing temperature based on altitude.
Upon completion, remove thermometer and reinstall vent tube.
NOTE: 1/8 turn = approximately 10ºF (5.6ºC).
Fig. 11 Adjust Thermostat
Table 1 Boiling Temperature by Altitude
12
SERVICING INSTRUCTIONS (continued)
TIMER ADJUSTMENT
The amount of water dispensed automatically during a brew cycle is controlled by the timer.
Place empty decanter under brew chamber. Press BREW button. Brewer should dispense one decanter of water. To adjust amount:
Remove brew chamber and button plug. Adjust knob on timer; clockwise increases time. Run several cycles to check amount of water delivered. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel. Pull vent tube and inlet elbow out of basin pan.
Pull water inlet tube out of basin pan. Remove basin pan. On models with faucet, disconnect inlet pipe at faucet shut-off
valve and outlet pipe at faucet. Disconnect all wiring from thermostat, hi-limit, and heating
element. Loosen center screw on tank hold-down bracket. Remove
hold-down bracket by sliding short slotted end off of locking stud and lifting it of
Reassemble in reverse order.
REPLACE THERMOSTAT
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel.
Disconnect all wiring from thermostat only. Loosen and free
jam nut from pass-thru tting securing temperature sensing bulb.
Remove two screws holding thermostat to bracket. Lift out thermostat, sensing bulb and thermostat gasket.
Push sensing bulb into tank lid thermowell until tting seats.
Tighten capillary lock nut only enough to ensure no water leakage. Excessive tightening is not necessary.
Reassemble in reverse order.
f. Remove cover assembly by lifting it straight up.
IMPORTANT: Water pressure must be between 20 p.s.i and 90 p.s.i. owing pressure. If water pressure exceeds this value, or if water pressure varies greatly, a pressure regulator must be installed in the water supply line.
IMPORTANT: Before set­ting assembly into tank, make sure tank lid gasket is properly seated on ange of lid. DO NOT OVER-TIGhTEN.
IMPORTANT:
If mounting thermostat p/n 8512-51, be sure to place a new seal washer below the
tting on the capillary line.
If replacing gray-bodied thermo with p/n 8512-51, be sure to remove tube from thermowell.
13
SERVICING INSTRUCTIONS (continued)
IL1608
STRAINER
SCREEN
WASHER
WATER INLET
FITTING
BYPASS OUTLET
WHITE
CLINCH
RING
METAL FITTING
SLIDE WRENCH BETWEEN VALVE AND HOSE FITTING PRESS CLINCH RING TOWARD METAL FITTING TO RELEASE
#86660 WRENCH
WRENCH
METAL FITTING
CLINCH RING
IL1699
IMPORTANT: When replacing heating element, also replace seal gaskets.
Fig. 11 Remove Faucet Supply from Solenoid
REPLACE HEATING ELEMENT
Remove tank lid assembly as described on page 13. Remove two hex nuts holding element to cover. Pull element
from mounting holes. Reassemble in reverse order.
REPLACE SOLENOID
Symptom: Automatic brewer will not ow water; or,
automatic brewer drips continuously from brew head. NOTE: Wrench p/n 86660 is designed to allow easy removal of
the hoses from the plastic solenoid valve. IMPORTANT: Shut-off water and electric supply to brewer
before removing hoses or wiring.
Remove water supply are tting: a. Slide the 5/8” end of the wrench over the ats on the inlet tting of the valve. b. Hold the wrench to prevent the inlet tting from turning while installing or removing the inlet water supply are
nut. Remove braided hose:
a.
Slide the 7/16” end of the wrench between the valve
body and the white ring on the extreme end of the metal
hose tting.
b. Pressure on the white ring toward the metal ferrule releases the clinch ring, allowing the hose to be easily slid off of the solenoid bypass outlet. c. Install hose on new valve by pressing end of hose onto bypass outlet until it is fully seated.
Disconnect wiring. Remove two screws holding solenoid to access door. Reassemble in reverse order.
Fig. 12 Clean Strainer Screen
CLEAN SOLENOID SCREEN
Symptom: Automatic brewer will not ow water.
Unplug power cord or turn circuit breaker OFF. Turn OFF and
disconnect water supply from brewer inlet tting.
Unscrew water inlet tting from solenoid.
Using needle-nose pliers, withdraw strainer screen from solenoid. Clean screen under faucet. A stiff bristle brush may be used if necessary.
Reinsert screen in solenoid. Be careful to maintain correct orientation. (The OPEN
END of the screen goes in FIRST.)
Reassemble in reverse order.
14
SERVICING INSTRUCTIONS (continued)
REPLACE TIMER ASSEMBLY
Unplug power cord or turn circuit breaker OFF. Remove front panel. Remove knob and three screws holding
timer to bracket. Disconnect wiring to timer. Reassemble in reverse order.
Adjust timer as described on page 13
REPLACE HOT WATER FAUCET COIL
Symptom: Brewer drips continuously from brew head, except when faucet valve is turned OFF.
Remove tank lid assembly per above. Remove two hex nuts hot water coil to cover. Pull coil from
mounting holes. Reassemble in reverse order.
REPAIR HOT WATER FAUCET
Remove top panel and turn faucet valve OFF. Unscrew aerator cap from faucet and remove handle retaining
clip. Do not let faucet body turn. Pull bonnet assembly from faucet body. Examine the interior of the faucet body and the surface of the
seat cup. Clean out any debris in the faucet body, using a stiff bristle brush if necessary.
Examine the aerator. Clean any debris from the screen or ow
straightener, using a stiff bristle brush if necessary. Reassemble in reverse order.
REPLACE BREW READY LIGHT or BREW BUTTON
Unplug power cord or turn circuit breaker OFF. Disconnect leads. Using Switch Removal Tool (p/n 83209) or a
thin screwdriver, compress the mounting tabs, then pry light or switch from mounting hole.
Reassemble in reverse order.
IMPORTANT: When replacing water faucet coil, also replace seal gaskets.
NOTE: Any abrasion or
roughness on the at end of the
seat cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the stem.
Install a new seat cup, making sure the knob on the stem is fully inserted into the pocket of the seat cup, and the skirt of the seat cup is fully inserted into the bonnet.
15
SERVICING INSTRUCTIONS (continued)
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals may be caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be
performed by qualied and
experienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses
become necessary, Bloomeld
recommends replacing the hoses.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat) TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply. For automatic brewers, turn off the water shut-off valve and disconnect the
water supply line from the brewer inlet tting.
2. Remove the tank lid assembly as described on page 13.
3. Remove the water tank from the brewer body by lifting straight up. Empty all water from the tank. Set the tank back into the brewer.
4. Mix 2 quarts of deliming solution according to the manufac­turer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the manufac­turer.
5. At end of soaking period, remove lid assembly from tank. Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating ele­ment (and faucet water coil on automatic brewers) to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location.
6. Remove the tank from the brewer and empty. Using a stiff bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
7. Set the tank back into the brewer. Reassemble the tank lid to the water tank. Make sure the gasket is properly in place, then reinstall the hold-down strap.
8. Reinstall wiring to heating element and thermostat. Reinstall the hi-limit thermostat (if removed). For automatic brewers, reassemble piping for the faucet. Verify that all internal com­ponents are dry, and then reinstall the top panel.
9. Reconnect brewer to electrical supply and, for automatic brewers, reconnect water supply.
10. Install the brew chamber without lter paper or grounds. Run
at least three full brew cycles and discard all water gener­ated.
11. Brewer is ready to use.
16
EXPLODED VIEW & PARTS LIST
68
56
57
56
61
50
52
55
66
66a
13
66b
59
60
14
ALTERNATE
50
6262 54
67
58
IL1715
HOT WATER TANK ASSEMBLY
ITEM PART NO. DESCRIPTION USED ON
13 2C-70134 HOLD-DOWN STRAP BOTH SIDES 14 2C-73457 NUT, HEX 8-32 KEPS BOTH SIDES
50
52 2C-70174 SEAL WASHER, THERMO CAP TUBE (ONLY) BOTH SIDES 54 2I-70147 TANK COVER GASKET BOTH SIDES 55 2C-70175 NUT HEX 1/2-20 BRASS BOTH SIDES 56 2I-70152 SEAL GASKET, ELEMENT OR WATER COIL BOTH SIDES 57 2C-70151 NUT HEX 7/16-20 BRASS RIGHT SIDE ONLY 58 2N-70149 HOT WATER COIL RIGHT SIDE ONLY 59 2K-70101 TUBE, BASIN OUTLET/TANK INLET, SILICONE BOTH SIDES 60 2V-70102 TUBE, VENT, SILICONE BOTH SIDES 61 2K-70103 ELBOW, TANK OUTLET, SILICONE BOTH SIDES
62
66 2V-70144 WATER INLET TUBE BOTH SIDES 66a 2C-70146 NUT, HEX 4-40 SS BOTH SIDES 66b 2C-70145 SCREW 4-40 x 1 PAN HEAD BOTH SIDES
67
68 2D-70110 TANK BODY BOTH SIDES
WS-8512-51 THERMOSTAT (BLACK BODY - INCL. SEAL & MOUNTING SCREWS)
WS-86280 THERMO (ALT) (GRAY BODY - INCL. TUBE & MOUNTING SCREWS)
BOTH SIDES
A6-70221 TAN COVER, PLATE ONLY, 6 HOLES LEFT SIDE A6-70142 TAN COVER, PLATE ONLY, 8 HOLES RIGHT SIDE
2N-71005UL HEATING ELEMENT (120V, 2000W) 8790, 8792 2N-70715UL HEATING ELEMENT (240V, 3500W) 8791, 8793
DD-8549WF-300 INCLUDES: MOUNTED THERMO, 120V 2000W HEATING ELEMENT & HOT WATER COIL) 8790, 8792
WS-8716-300 INCLUDES: MOUNTED THERMO, 230V 3800W HEATING ELEMENT & HOT WATER COIL) 8791, 8793
TANK COVER ASSEMBLY
18
EXPLODED VIEW & PARTS LIST (continued)
IL1720
CABINET PLUMBING COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
8 2V-70104 FORMED TUBE, FAUCET OUTLET ASSEMBLY 10-7/8” LONG RIGHT SIDE
9 2V-70111 FORMED TUBE, FAUCET COIL INLET ASSEMBLY RIGHT SIDE 10 2E-70451 ADAPTER, 1/4” MALE FLARE x 1/8” FPT BRASS RIGHT SIDE 11 2V-70352 VALVE, FAUCET SHUT OFF, NEEDLE SEAT RIGHT SIDE 12 2J-75681 BRAIDED TUBE, FAUCET INLET 6MM x 299MM (11-3/4”) LONG RIGHT SIDE 18 2K-70096 ELBOW, BASIN INLET DIVERTER POLYPROPYLENE ALL 24 2V-70131 TUBE, BREW OUTLET, METAL 4-3/4” LONG ALL 25 2K-70130 ELBOW, SPRAYER, SILICONE ALL 26 2C-72680 LOCK NUT, HEX 7-16-20 RIGHT SIDE 27 2C-70107 LOCK WASHER 7/16” EXT SEMS (FAUCET) RIGHT SIDE 28 2C-72681 WASHER, FLAT 15/32” x 1-1/8” x 1/16” SS RIGHT SIDE 29 WS-82556 FAUCET ASSEMBLY, PRESSURE RIGHT SIDE 33 2I-70139 GASKET, SPRAY HEAD ALL 34 A6-72727 SPRAY DISK, EMBOSSED ALL
34a A6-70163 RETAINER, SPRAY HEAD (REQUIRES DRILL/RIVETS TO INSTALL) ALL
43 A6-70276 TUBE, BASIN INLET, SILICONE 13” ALL
45
59 2K-70101 TUBE, BASIN OUTLET/TANK INLET, SILICONE ALL 60 2V-70102 TUBE, VENT, SILICONE ALL 61 2K-70103 ELBOW, TANK OUTLET, SILICONE ALL
108 2D-70095 BASIN PAN (AUTOMATIC) ALL
2E-75753 SOLENOID W/BYPASS, 120V, .50 GPM RIGHT SIDE 2E-75754 SOLENOID, SINGLE, 120V, .50 GPM LEFT SIDE
FAUCET REPAIR KITS
WS-82573 HANDLE, FAUCET RED (29a) WS-82575 SEAT CUP (29c) WS-82576 FAUCET REPAIR KIT, INCL: HANDLE (29a), SEAT CUP (29c), SPRING (29d), STEM (29h), PIN (29j) & BONNET (29k) WS-82682 RETAINER CLIP (29b) WS-84804 AERATOR REPLACEMENT, INCL: O-RING (29e), DISK (29f) & CAP (29g) WS-84870 AERATOR REPAIR KIT, INCL: O-RING (29e) & DISK (29f)
19
EXPLODED VIEW & PARTS LIST (continued)
IL1721
IL1722
ELECTRICAL COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
31 2E-70733 SWITCH, MOMENTARY ROCKER, BREW BOTH 32 2J-72671 INDICATOR, 120V, READY-TO-BREW BOTH 35 2P-70128 TIMER, 2-MINUTE (WITH DIAL & KNOB) 120V BOTH
36t 2E-70709 TERMINAL BLOCK, 4P LEFT SIDE ONLY
2E-75753 SOLENOID W/BYPASS, 120V, .50 GPM RIGHT SIDE
45
2E-75754 SOLENOID, SINGLE, 120V, .50 GPM LEFT SIDE
50 WS-812-51 THERMOSTAT (BLACK & GRAY BODY - INCL. SEAL & MOUNTING SCREWS) BOTH 63 2T-70716 THERMO, HI-LIMIT, RESET BOTH
2N-71005UL HEATING ELEMENT (120V, 2000W) 8790, 8792
67
2N-70715UL HEATING ELEMENT (240V, 3500W) 8791, 8793
SOLENOID REPAIR KITS
2E-75753 SOLENOID W/BYPASS, 120V, .50 GPM COMPLETE 2E-75754 SOLENOID, SINGLE, 120V, .50 GPM COMPLETE WS-85218 INLET FITTING KIT INCLUDES: CAP (45a), FITTING (45b), GASKET (45c) & STRAINER (45d) WS-85219 INLET STRAINER ( 45d ONLY)
20
EXPLODED VIEW & PARTS LIST (continued)
CABINET COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
33 2I-70139 GASKET, SPRAY HEAD BOTH 34 A6-7272 SPRAY DISK, EMBOSSED BOTH
34a A6-70163 RETAINER, SPRAY HEAD (REQUIRES DRILL/RIVETS TO INSTALL) BOTH
47 2P-70272 BUTTON PLUG, 1/2” DIA, PLASTIC (NON FAUCET MODELS) LEFT SIDE 70 2P-70053 BUTTON PLUG, 2” DIA, METAL (TIMER) BOTH 71 Cap, Plastic, Lower Support BOTH 72 Support, Lower BOTH 73 2A-71732 LEG ASSEMBLY, LEVELLING BOTH
75 2K-70229 BUSHING, HEYCO BOTH 101 ASSEMBLY, BODY BOTH 102 FRONT PANEL BOTH 104 2Q-75089 DOOR, SOLENOID ACCESS, PLASTIC BOTH 105 2F-76666 ASSEMBLY, POUR-OVER PLASTIC BOTH 106 WS-86700 TOP PANEL BOTH 108 2D-70095 BASIN PAN (AUTOMATIC) BOTH 109 2M-74806 LABEL, CONTROL PANEL DECAL, GOURMET 1000 BOTH 110 ASSEMBLY, BASIN BODY BOTH
200
201 WS-POF FILTER PAPER, COFFEE (CASE OF 1000) BOTH
2D-70234 BREW CHAMBER, BLACK PLASTIC 2D-70114 BREW CHAMBER, STAINLESS W/ WIRE BASKET (OPTIONAL)
BOTH
21
WIRING DIAGRAM
p/n 74810
22
10 SUNNEN DRIVE, P.O. BOX 430129, St. Louis, MO 63143
telephone: 314-781-2777 fax: 314-781-2714
www.wellsbloomfield.com
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