Bloomfield 8782 Operators Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.bloomfieldworldwide.com
622
for
AIRPOT &
THERMAL SERVER
COFFEE BREWERS
Model 8780 Brewer with optional 7750 Thermal Server
MODELS 8778 8780 8782 8783 8785 8786 8788
Includes:
Installation Use & Care
Servicing Instructions
p/n 2M-75854 Rev. I M622 160708
WARRANTY STATEMENT
All equipment manufactured by Bloomeld is warranted against defects
in materials and workmanship for the time periods listed in the chart starting from the date the equipment is placed into service and is for the
benet of the original purchaser:
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an
authorized service agency that the equipment has been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices
charged by Bloomeld for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomeld Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug or a dispenser) must be taken or shipped to the closest authorized service agency, transportation charges prepaid, for services.
Agencies are located in principal cities, please visit our website to locate one.
This warranty is valid in the United States and Canada and void elsewhere. Please consult your classied telephone directory
or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Service Parts Department; Bloomeld
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336 : Fax: (314) 781-2714
Technical@ bloomeldworldwide.com / www.bloomeldworldwide.com
pour over, automatic coffee brewers 2 yrs. 2 yrs. EBC, EMAX coffee brewers 2 yrs.* 2 yrs. * EBC, EMAX coffee brewer control 3 yrs. no labor POD coffee brewers 1 yr. 1 yr. ECO coffee brewers 1 yr. 1 yr. coffee warmers 1 yr. 1 yr. tea brewers 2 yrs. 2 yrs. tea dispensers 1 yr. 1 yr. tea dispenser BBTea 1 yr. no labor hot water machines 2 yrs. 2 yrs. thermal servers 90 days no labor airpots 30 days no labor decanters no warranty no warranty
Equipment Parts Labor
BLOOMFIELD SERVICE POLICY AND PROCEDURE GUIDE ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements.
2. All problems due to operation at voltages other than specied on equipment nameplates - conversion to correct voltage
must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a
preventative maintenance function and is not covered by warranty.
7. Full use, care and manuals may or may not be sent with each unit, only a condensed version. Please visit our web site to download the full version.
8. Travel mileage is limited to fty (50) miles from an authorized service agency or one of its sub-service agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non- warranted
equipment. Any use of non-genuine Bloomeld parts completely voids any warranty.
11. Installation, labor and job checkouts are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled
personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomeld cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the
necessary documents to support your claim.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11
Deliming Instructions 16
EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
Thank You for purchasing this
Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
MODEL STYLE VOLTS WATTS AMPS 1ø POWER SUPPLY CORD
8778 8778CAk 120C 1500 12.5 NEMA 5-15P 8778 UK 230UK 1800
THERMAL
8778 EURO 230V 1800 CEE 7/VII 8780 8780CAk 120 1500 12.5 NEMA 5-15P 8780 UK 230UK 1800
THERMAL
8780 EURO 230V 1800 CEE 7/VII 8782
120V 1800 15 NEMA 5-15P
7.8
CW 3100
120 1800 15 NEMA 5-15P
7.8
CW 3100
120 1800 15 NEMA 5-15P 8782CAk 120 1500 12.5 NEMA 5-15P 8782XL 120 1800 15 NEMA 5-15P 8782XLCAk 120 1500 12.5 NEMA 5-15P 8782 UK 230UK 1800 8782 EURO 230V 1800 CEE 7/VII 8783 8783CAk 120 1500 12.5 NEMA 5-15P 8785
AIRPOT
AIRPOT
7.8
CW 3100
120 1800 15 NEMA 5-15P
120 1800 15 NEMA 5-15P 8785CAk 120 1500 12.5 NEMA 5-15P 8785XL 120 1800 15 NEMA 5-15P 8785XLPI 240 1800 7.5 NEMA 1-15P (non-polarized) 8785 UK 230UK 1800 8785 EURO 230V 1800 CEE 7/VII
8786 THERMAL
AIRPOT
115/230 4 WIRE
230V
7.8
CW 3100
3500 15 NONE
8788 AIRPOT 115/230 4 WIRE 3500 5 NONE
k Meets Canadian standards.
1
FEATURES AND OPERATING CONTROLS
POUR-OVER
COVER
POUR-OVER
OPENING
“READY TO
BREW” LIGHT
BREW
SWITCH
HOT WATER
FAUCET
BREW
CHAMBER
AIRPOT (BREWING POSITION)
AIRPOT BREWER
NOT AVAILABLE ON MODELS 8782 or 8785
POUR-OVER
“READY TO
BREW” LIGHT
BREW
SWITCH
HOT WATER
FAUCET
BREW
CHAMBER
THERMAL
SERVER (BREWING POSITION)
POSITIONING BRACKET (8782XL and 8752XL)
NOT AVAILABLE ON MODELS 8778 or 8786
THERMAL BREWER
TIMER
ACCESS
NAMEPLATE
Fig. 1 Features & Operating Controls
BREW HEAD
(BREW CHAMBER
REMOVED)
BREW NOZZLE
SPRAY HEAD
GASKET
SPRAY
DISK
AUTOMATIC BREWERS ONLY
IL1705
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
2
PRECAUTIONS AND GENERAL INFORMATION
E9253
E9253
STD 4
WARNING: ELECTRIC SHOCK HAZARD
WARNING
All servicing requiring access to non-insulated components must be performed by qualied service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
WARNING
All installation procedures must be performed by qualied personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
WARNING
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: BURN HAZARD
WARNING
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualied service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is and
listed under UL le E9253.
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and Airpot or Server may be HOT to the touch, and can cause serious burns.
NOTE: Model 8785XLPI is not UL approved
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
This brewer meets Standard 4 only when installed,
operated and maintained in accordance with the enclosed
instructions.
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
It is very important for safety and for proper operation that the brewer is level and stable when standing in its nal operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer. Bloomeld recommends 1/4” copper tubing for installation of less than 25 feet and 3/8” for more than 25 feet from a 1/2” water supply line.
REFER TO EXPLODED VIEWS PAGES 18 thru 21 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket (#33) and Spray Disk (#34) are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS (AUTOMATIC BREWERS ONLY)
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to ush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 10 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water ow thru the valve.
NSF requires that the brewer be able to be moved for cleaning underneath. A ex line or loops of copper tubing will satisfy this requirement. See Fig. 2 at right.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
4
INSTALLATION INSTRUCTIONS (continued)
COPPER LOOPS OR
FLEX LINES
(PROVIDED BY
PLUMBER)
SHUT-OFF VALVE
(PROVIDED BY
PLUMBER)
WATER
SUPPLY
SOLENOID STRAINER
WASHER
WATER INLET
FITTING
FLOW
IL1615
Fig. 2 Water Supply Installation
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Models 8778, 8780, 8782, 8783 & 8785 (120V units) are equipped with a cord and plug. They require a 115 - 125 volt 15 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R receptacle).
IMPORTANT: The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to fit an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
Models 8786 & 8788 must be wired by an electrician, and require a connection meeting the power requirements of the unit. Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 3500 Watts. Refer to wiring diagram for further information.
NOTE: This equipment must be installed in compliance with all applicable federal, state and local plumbing codes and ordinances.
WARNING
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until the tank is lled with water. Pour water into the pour-over opening until water ows from the brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
IMPORTANT: Wiring must be installed in approved solid or flexible conduit, and must be secured to the brewer with a strain relief (to be provided by the installer).
5
OPERATION
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank
is NOT COVERED BY WARRANTY.
A. START-UP
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disk and brew gasket are properly installed in the brew head.
For automatic brewers, be sure the water supply is properly connected and the water supply valve is turned ON.
BEFORE plugging the brewer into a receptacle, or otherwise connecting brewer to electrical power THE WATER TANK MUST BE FILLED. Place an empty container under the brew head. Lift the pour-over cover then pour warm tap water into the pour-over opening until water ows from the brew head. When water stops dripping from the brew head, empty the container.
Once the tank is full of water, connect the brewer to electrical power. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “READY TO BREW” light will glow.
IL1706
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
6
OPERATION (continued)
HI-LIMIT
WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
AUTOMATIC OPERATION
Pressing BREW button energizes the solenoid valve, allowing water from an external water supply to ow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into the brew chamber
The solenoid uses a ow control device so that ow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
HOT WATER FAUCET
The faucet water coil is submerged in the hot water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply water pressure, any time the faucet shut-off valve is OPEN.
THERMOSTAT
Fig. 5 Heat Control Diagram
BASIN
PAN
SOLENOID
BASIN
FAUCET BYPASS
PAN
SOLENOID
FAUCET BYPASS
MANUAL
POUR-OVER
MANUAL
POUR-OVER
FAUCET
SHUT-OFF
VALVE
WATER
COIL
TANK
TANK
THERMOSTAT
THERMOBULB
HEATER ELEMENT
BREW
FAUCET
BREW
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
Fig. 6 Water Flow Diagram
7
TANK
HOT
WATER
IL1654
BREWING COFFEE
IL1605
PAPER FILTER
BREW CHAMBER
CAUTION:
BURN HAZARD
Exposed surfaces of the brewer, brew chamber and airpot or server may be HOT to the touch, and can cause serious burns.
CAUTION:
BURN HAZARD
To avoid splashing or overowing hot liquids, ALWAYS place an empty airpot or server under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION:
BURN HAZARD
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
NOTE:
Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of water delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water. Draw no more than one (1) cup of water at a time.
A. PREPARATION
Place one (1) genuine Bloomeld paper lter in the brew chamber. Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the brew chamber into place under the brew head.
Fig. 7 Brew Chamber
B. POUR-OVER OPERATION
NOTE: Any Gourmet 1000™ can be used in the pour-over mode.
BE sure “READY TO BREW” light is lit.
Place the appropriate EMPTY airpot or thermal server in place under the brew chamber.
Fill an airpot or server, identical to the one being used, with tap water. Lift the pour-over cover and pour the entire contents of the container into the pour-over opening, which will ll the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to ll the container under the brew chamber. When the ow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber. Rinse the brew chamber in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
C. AUTOMATIC OPERATION
BE sure “READY TO BREW” light is lit.
Place the appropriate EMPTY
airpot or thermal server in place
under the brew chamber.
Press the “BREW” switch. The solenoid will open for an amount of time determined by the timer setting, admitting a measured quantity of water into the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to ll the container under the brew chamber. When the ow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
8
CLEANING INSTRUCTIONS
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconnect brewer from electric power.
Allow brewer to cool.
FREQUENCY: Daily
TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
1. Disconnect brewer from electric power.
Allow brewer to cool before cleaning.
2. Remove airpot or thermal server.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See gure 8):
Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be used to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry.
8. Wipe the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
9. Reinstall the gasket INSIDE the brew head, and then reinstall the spray disk.
10. Reinstall the brew chamber.
11. DO NOT submerge airpots or thermal servers in water. Clean airpots and thermal servers by lling with warm soapy water. Scrub the inside with a bottle brush. Empty and rinse with clean water. Wipe the exterior with a soft clean cloth or sponge moistened with clean water. Invert and allow to air dry.
Procedure is complete
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION:
SHOCK HAZARD
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, airpots or thermal servers.
GASKET
SPRAY DISK
LIFT EARS UP TURN LEFT TO REMOVE
IL1599
Fig. 8 Cleaning
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
9
TROUBLESHOOTING SUGGESTIONS
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
Brewer unplugged or circuit breaker tripped
Thermostat set too low Set for desired temperature
Hi-Limit thermostat tripped
Water won’t heat
Damaged internal component or wiring
Pourover - no water or too little water added at startup
Coffee level low (pour-over)
Coffee level too high or low (automatic)
Not enough water poured in Increase water amount
Too much coffee grounds Adjust amount of grounds
Timer out of adjustment Adjust timer
Too many lter papers or wrong lter
paper
Brew chamber overows
Brew chamber dispense hole plugged Thoroughly clean brew chamber
Too much coffee or too ne a grind Adjust coffee amount and grind
Sprays water from brew head
Spray gasket improperly installed
Spray disk plugged Clean spray disk
Water supply OFF Turn water supply ON
Solenoid strainer plugged Clean strainer
Water lter (if used) plugged Replace lter element
No brew (automatic)
Bad BREW switch Replace switch
Damaged internal component or wiring
No ow from hot water faucet
Faucet valve turned OFF Turn faucet valve ON
Faucet plugged Disassemble faucet, clean
Water not hot enough Adjust water temp 195-205ºF
Poor coffee quality
Keep brewer, airpots and servers clean. Install a taste and odor lter in
water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
Check power supply cord
Check / reset circuit breaker
Allow to cool, Reset hi-limit (8786, 8788)
Examine wiring & connectors, thermostat and heating element, Repair/replace as needed
Be sure to add sufcient water
Use one (1) genuine Bloomeld lter per brew
Check/reinstall gasket on INSIDE of brew head
Examine wiring & connectors, brew switch and solenoid, Repair/ replace as needed
10
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
SERVICING INSTRUCTIONS
ACCESS PANELS
TOP PANEL:
Remove top panel to access hot water tank, thermostat, heating elements, brew circuit tubing, faucet valve and piping.
Top panel is held by two screws at the rear and a retaining lip at the front.
FRONT PANEL:
Remove front panel to access timer, terminal block and solenoid.
Front panel is held by two screws at the bottom and a retaining lip at the top.
SOLENOID DOOR:
Remove solenoid door to access solenoid and plumbing connections.
Solenoid door is held by two screws and a retaining lip.
TOP PANEL
CAUTION:
SHOCK HAZARD
Opening access panels or removing warmer plates on this brew may expose uninsulated electrical components. Disconnect brewer from electrical power before removing any panel or warmer plate.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
Fig. 9 Access Panels
FRONT PANEL
TIMER
BUTTON
PLUG
IL1707
SOLENOID
DOOR
11
SERVICING INSTRUCTIONS (continued)
IL1601
BOILING
ELEVATION (feet above sea level)
TEMP ( F)
CAUTION:
SHOCK HAZARD
These procedures involve exposed electrical circuits. These procedures are to be performed by qualied technical personnel only.
NOTE:
Optimum brewing temperature range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanical thermostat will maintain temperature within ±5ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 5ºF.
TEMPERATURE ADJUSTMENT
Unplug power cord or turn circuit breaker OFF. Remove top panel.
Pull vent tube out of tank lid and insert a thermometer of known accuracy in vent hole. Reconnect brewer to electrical power.
THERMOSTAT
ADJUSTING
SHAFT
TANK LID
ASSEMBLY
DIAL-TYPE
THERMOMETER
IN VENT HOLE
IL1607
Fig. 10 Checking and Adjusting Brew Temperature
Place an empty decanter under brew chamber. Energize brewer and pour one decanter (64 oz.) of cold water into pour-over opening. When READY TO BREW light comes on, read temperature displayed on thermometer.
Adjust thermostat by turning shaft; clockwise increases temperature. 1/8 turn = approximately 10ºF. Refer to Table 1 below for proper brewing temperature based on altitude.
Upon completion, remove thermometer and reinstall vent tube.
NOTE: 1/8 turn = approximately 10ºF (5.6ºC).
IL1606
Fig. 11 Adjust Thermostat
210
205
200
195
190
100
97
94
91
TEMP ( C)
88
0
150
300
450
600
750
900
1,050
1,200
1,350
1,500
1,650
ELEVATION (meters above sea level)
Table 1 Boiling Temperature by Altitude
12
1,800
1,950
POINT OF WATER
IDEAL BREWING TEMPERATURE
MAXIMUM TEMPERATURE SETTING
BOILING POINT OF WATER
IDEAL BREWING TEMPERATURE
MAXIMUM TEMPERATURE SETTING
IL1602
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
SERVICING INSTRUCTIONS (continued)
TIMER ADJUSTMENT
The amount of water dispensed automatically during a brew cycle is controlled by the timer.
Place empty decanter under brew chamber. Press BREW button. Brewer should dispense one decanter of water. To adjust amount:
Remove brew chamber and button plug. Adjust knob on timer; clockwise increases time. Run several cycles to check amount of water delivered. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel. Pull vent tube and inlet elbow out of basin pan.
Pull water inlet tube out of basin pan. Remove basin pan.
On models with faucet, disconnect inlet pipe at faucet shut-off valve and outlet pipe at faucet.
Disconnect all wiring from thermostat, hi-limit, and heating element.
Loosen center screw on tank hold-down bracket. Remove hold-down bracket by sliding short slotted end off of locking stud and lifting it off. Remove cover assembly by lifting it straight up.
Reassemble in reverse order.
IMPORTANT: Water pressure must be between 20 p.s.i and 90 p.s.i. owing pressure. If water pressure exceeds this value, or if water pressure varies greatly, a pressure regulator must be installed in the water supply line.
IMPORTANT: Before setting assembly into tank, make sure tank lid gasket is properly seated on ange of lid. DO NOT OVER-TIGHTEN.
REPLACE THERMOSTAT
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel.
Disconnect all wiring from thermostat only. Loosen and free jam nut from pass-thru tting securing temperature sensing bulb. Remove two screws holding thermostat to bracket.
Lift out thermostat, sensing bulb and thermostat gasket.
Push sensing bulb into tank lid thermowell until tting seats. Tighten capillary lock nut only enough to ensure no water leakage. Excessive tightening is not necessary.
Reassemble in reverse order.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
IMPORTANT:
If mounting thermostat p/n WS-8512-51, be sure to place a new seal washer below the tting on the capillary line.
If replacing gray-bodied thermo with p/n WS-8512-51, be sure to remove tube from thermowell.
13
SERVICING INSTRUCTIONS (continued)
STRAINER
IMPORTANT: When replacing heating element, also replace seal gaskets.
Fig. 11 Remove Faucet Supply from Solenoid
SCREEN
WASHER
WATER INLET
FITTING
IL1608
Fig. 12 Clean Strainer Screen
REPLACE HEATING ELEMENT
Remove tank lid assembly as described on page 13.
Remove two hex nuts holding element to cover. Pull element from mounting holes.
Reassemble in reverse order.
REPLACE SOLENOID
Symptom: Automatic brewer will not ow water; or, automatic brewer drips continuously from brew head.
NOTE: Wrench p/n 86660 is designed to allow easy removal of the hoses from the plastic solenoid valve.
IMPORTANT: Shut-off water and electric supply to brewer before removing hoses or wiring.
Remove water supply are tting: a. Slide the 5/8” end of the wrench over the ats on the
inlet tting of the valve.
b. Hold the wrench to prevent the inlet tting from turning
while installing or removing the inlet water supply are nut.
Remove braided hose: a. Slide the 7/16” end of the wrench between the valve
body and the white ring on the extreme end of the metal hose tting.
b. Pressure on the white ring toward the metal ferrule
releases the clinch ring, allowing the hose to be easily slid off of the solenoid bypass outlet.
c. Install hose on new valve by pressing end of hose onto
bypass outlet until it is fully seated.
Disconnect wiring.
Remove two screws holding solenoid to access door.
Reassemble in reverse order.
CLEAN SOLENOID SCREEN
Symptom: Automatic brewer will not ow water.
Unplug power cord or turn circuit breaker OFF. Turn OFF and disconnect water supply from brewer inlet tting.
Unscrew water inlet tting from solenoid.
Using needle-nose pliers, withdraw strainer screen from solenoid. Clean screen under faucet. A stiff bristle brush may be used if necessary.
Reinsert screen in solenoid. Be careful to maintain correct orientation. (The OPEN END of the screen goes in FIRST.)
Reassemble in reverse order.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
14
SERVICING INSTRUCTIONS (continued)
REPLACE TIMER ASSEMBLY
Unplug power cord or turn circuit breaker OFF.
Remove front panel. Remove knob and three screws holding timer to bracket. Disconnect wiring to timer.
Reassemble in reverse order. Adjust timer as described on page 13
REPLACE HOT WATER FAUCET COIL
Symptom: Brewer drips continuously from brew head, except when faucet valve is turned OFF.
Remove tank lid assembly per above.
Remove two hex nuts hot water coil to cover. Pull coil from mounting holes.
Reassemble in reverse order.
REPAIR HOT WATER FAUCET
Remove top panel and turn faucet valve OFF.
Unscrew aerator cap from faucet and remove handle retaining clip. Do not let faucet body turn.
Pull bonnet assembly from faucet body.
Examine the interior of the faucet body and the surface of the seat cup. Clean out any debris in the faucet body, using a stiff bristle brush if necessary.
Examine the aerator. Clean any debris from the screen or ow straightener, using a stiff bristle brush if necessary.
Reassemble in reverse order.
REPLACE BREW READY LIGHT or BREW BUTTON
Unplug power cord or turn circuit breaker OFF. Disconnect electric leads.
Using Switch Removal Tool (p/n WS-83209) or a thin screwdriver, compress mounting tabs then pry light or switch from mounting hole.
Reassemble in reverse order.
IMPORTANT: When replacing water faucet coil, also replace seal gaskets.
NOTE: Any abrasion or roughness on the at end of the seat cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the stem.
Install a new seat cup, making sure the knob on the stem is fully inserted into the pocket of the seat cup, and the skirt of the seat cup is fully inserted into the bonnet.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
15
SERVICING INSTRUCTIONS (continued)
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals may be caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be performed by qualied and experienced service personnel.
IMPORTANT: DO NOT
spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with the deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses become necessary, Bloomeld recommends replacing the hoses.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat)
TOOLS: Deliming Solution Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply. For automatic brewers, turn off the water shut-off valve and disconnect the water supply line from the brewer inlet tting.
2. Remove the tank lid assembly as described on page 13.
3. Remove the water tank from the brewer body by lifting
straight up. Empty all water from the tank. Set the tank back into the brewer.
4. Mix 2 quarts of deliming solution according to the
manufacturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
5. At end of soaking period, remove lid assembly from tank.
Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating element (and faucet water coil on automatic brewers) to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location.
6. Remove the tank from the brewer and empty. Using a stiff
bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
7. Set the tank back into the brewer. Reassemble the tank lid
to the water tank. Make sure the gasket is properly in place, and then reinstall the hold-down strap.
8. Reinstall wiring to heating element and thermostat. Reinstall
the hi-limit thermostat (if removed). For automatic brewers, reassemble piping for the faucet. Verify that all internal components are dry, and then reinstall the top panel.
9. Reconnect brewer to electrical supply and, for automatic
brewers, reconnect water supply.
10. Install the brew chamber without lter paper or grounds.
Run at least three full brew cycles and discard all water generated.
11. Brewer is ready to use.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
16
EXPLODED VIEW: Main Assembly
38
1
2
3
4
5
6
SEE DETAIL
9
40
1
39
43
42
41
37
10
8
11
7
16
17
18
19
20
A
12
13
14
15
35
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
Gourmet® Airpot & Thermal Brewer
34
Model: 8780
Main Assembly
36
303132133
29
28
23
24
25
26
22
21
20a
20b
21b
20d
20e
20f
20g
20h 20j 20k
27
18
SK2904 Rev. - 5/15/15
PARTS LIST: Main Assembly
MODEL: 8780TF, 8782AF, 8782TFL, 8786AF, 8778-T, 8785A, Main Assembly
Fig No. Part No Qty Description Application
1 2C-70092 AR SCREW 8BX3/8 PH PAN HD SM
2 2C-70132 2 NUT TNR ZI #8
3 2F-76666 1 FILL PORT ASSY BREWERS PL
4 A6-76696 1 BASIN COVER/PLASTIC FILL
5 2C-73457 1 NUT 8-32 HEX HEAD KEPS MS
6 2C-70134 1 STRAP HOLD DOWN ASSY
2D-70095
7
2D-70226 PAN BASIN P/O 8785-A, 8785-AL, 8785-ALP
2D-70399 PAN BASIN 8778-T
8 2K-70096 1 ELBOW POLYPROPELYNE
9 A6-73538 1 TUBE SIL .312 ID X 10 LG
10 2K-70436 1 BUSHING SNAP HEYCO 5/8
11 2K-70229 1 BUSHING SHORTY HEYCO 2850
12 2K-70130 1 ELBOW SPRAYER
13 2I-70139 1 GASKET SPRAY HEAD
14 A6-72727 1 SPRAY HEAD DISC EMBOSSED
15 2D-70234 1 CHAMBER BREW BLK PLASTIC
16 2C-72680 1 NUT 7/16-20 FINISH HEX JA
17 2C-70107 1 WASHER LOCK 7/16 EXT SEMS
18 2C-72681 1 WASHER FLT 15/32X1 1/8 X0 8780, 8782, 8786, 8788
2M-74806
2M-74853 LABEL GOURMET FRONT 6X5 1 8778-T
19
2M-74970 DECAL 8785 BASIN 8785-A-120C/120V, 230UK, 8785-AL, 8785-ALP
2M-75314 DECAL 8780-SERIES BASIN “ARAMARK” 8782AFC, 8782AFL, 8782TFL-230V, 230UK
2M-77509 DECAL 8785 BASIN ARAMARK 8785-A
20 2U-72556 1 FAUCET ASSY PRESSURE
2E-70733
21
2E-77566 SWITCH ROCKER ON-OFF 125/ 8786TF-230/240V, 8788AF-230/240V
2J-70644
22
2J-72671 LIGHT PILOT GREEN 125V 120V, 120C
23 2T-70716 1 THERMO HI LIMIT RESET 240V 8786TF-230/240V, 8788AF-230/240V
A6-72317
24
A6-74971 BRKT HI LIMIT (TALL)
25 A6-72291 1 BASE BODY 8780 SERIES
2A-72160
26
2A-74791 LEG ALUMINUM 1X1 8782TFL, 8785-AL, 8785-ALP
2P-72159
27
2P-74792 CAP END 1X1 8782TFL, 8785-AL
PAN BASIN A/F 8780TF, 8782AF, 8786TF, 8788AF
1
DECAL GOURMET BASIN W/HOL 8780TF, 8782AF
1
SWITCH ROCKER BREW START
1
LIGHT PILOT GREEN 250V 230UK, 230V
1
BRKT HI LIMIT (SHORT) 8788AF-230/240V
1
LEG ALUM BLK ANOD RT 1 X
2
CAP END LEG CAN BREWERS 1
4
8786TF-230/240V
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
19
PARTS LIST: Main Assembly (continued)
MODEL: 8780TF, 8782AF, 8782TFL, 8786AF, 8778-T, 8785A, Main Assembly
Fig No. Part No Qty Description Application
28 2A-71732 4 LEG ASSY LEVELING
29 2C-70135 1 SCREW 10-32X1 PH PAN HD
30 2C-40680 4 NUT 10-32 HEX KEPS MS SS
31 2C-49395 1 RIVET POP 1/8 DIA SST
2A-74690
32
A6-77192 BRACKET POSITIONING 8782TFL, 8785-AL
A6-72292
A6-74793 PANEL FRONT 8782XL 8782TFL, 8785-AL, 8785-ALP
33
A6-74811 PANEL FRONT 8782, 8788 8782, 8788, 8785-A
DD-74900 PANEL FRONT 1082L 8782AFL
34 2P-70053 1 PLUG BUTTON 2IN
2P-70128
35
2P-Z16730 TIMER, 3 MIN. 120V 120V, 120C
2P-Z16731 TIMER, 3 MIN. 240V 230UK, 230V
2K-70648
36
2K-76118 STRAIN RELIEF STR HEYCO 1 120V, 120C
37 2P-70272 4 PLUG BUTTON 1/2 DIA
2Q-75089
38
A6-70088 DOOR ACCESS METAL, 8778-T
2E-75753
39
2E-Z16608 SOLENOID BYPASS 120V .30 120V, 120C
2E-Z16609 SOLENOID BYPASS 240V .30 230V, 230UK
40 2J-75681 1 HOSE BRAID 6MMX299MM(11.7
41 2C-70866 2 SCREW 6-32X7/8 PH PAN HD
2E-70709
42
2E-75309 TERM BLOCK 3-POLE 120V, 120C
43 2C-73730 2 NUT 6-30X.5 HEX MS ALUMN
2E-41050
2E-70017 CORD SET 6FT 5-15P 8778-T-120C/120V, 8785-A-120C, 8785-AL-120C
NI
2E-70666 CORD & CAP EURO 3COND 230V
2E-72921 CORD & CAP ASSY UK (CE) 230UK
STANDOFF RUBBER BUMPER
1
PANEL FRONT 8780 8780, 8778-T
1
TIMER W/KNOB 2-MIN 120V 8782AFL-120V
1
STRAIN RELIEF SMAL 230UK, 230V
1
DOOR ACCESS PLASTIC
1
SOLENOID BYPASS 120V .50 8782AFL-120V
1
TERM BLOCK 4-POLE 8786TF-230/240V, 8788AF-230V
1
CORD SET 120V 14/3 5-15P
8780TF-120C, 120V, 240C, 8782AF-120C, 120V, 240C, 8785-A, 8785-A-120V 8785-AL-120V
1
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
SOLENOID REPAIR KITS
WS-85218 INLET FITTING KIT INCLUDES: CAP (39a), FITTING (39b), GASKET (39c) & STRAINER (39d)
WS-85219 INLET STRAINER ( 39d ONLY)
20
IL2998
EXPLODED VIEW: Detail A
CABINET COMPONENTS
1
From
Solenoid
16
20
4
3
2
5
6
7
9
11
12
17
19
8
From Basin
18
10
To
Spray Head
13
To Faucet
Basin Vent
16
14
15
16
21
DETAIL A
Hot Water Tank Assy
w/ Hot Water Facuet
22
23
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
SK2903 Rev. - 5/05/15
21
PARTS LIST: Detail A
Detail A: Tank Assembly
Fig No Part No Qty Description Application
1 2J-75681 1 HOSE BRAID 6MMX299MM(11.7
2 2V-70352 1 VALVE NEEDLE SEAT
3 2E-70451 1 CONNECTOR BRASS
4 2V-70111 1 TUBE FORMED INLET ASSY
5 2V-70104 1 TUBE OUTLET ASSY 10 7/16
6 2C-70151 2 NUT 7/16-20 HEX HEAD BRAS
7 2T-47499 1 THERMO HI LIMIT 120/240V
8 2K-Z18254 1 ELBOW, INLET
9 2K-70103 1 ELBOW OUTLET
10 2V-70131 1 TUBE OUTLET WATER 4 3/4 L
11 2C-70175 2 NUT 1/2-20 HEX HD BRASS
12 A6-70142 1 COVER TANK S/A A/F
12 A6-70221 1 COVER TANK SUB ASSY A-P/O 8778-T, 8785-A, 8785-AL, 8785-ALP
2V-70102
13
2V-70398 TUBE VENT LONG 8778-T
14 2C-70405 2 SCREW 6-32X1/4 PH RD HD M
15 WS-8512-51 1
16 2I-70152
17 2C-70145 1 SCREW 4-40X1-1/2 SL PAN M
18 2C-70146 1 NUT 4-40 HEX HD MS SS
19 2V-70144 1 TUBE INLET WATER
2N-70143UL 1 ELEM HEATING 120V 1500W
20
2N-70173UL 1 ELEM 240V 1800W TANK
2N-70715UL 1 ELMT-230V-3500W, TANK HTG 8786TF-230/240V, 8788AF-230/240V
2N-72299UL 1 ELEM 120V 1800W TANK HTG 8780TF-120V, 8782AF-120V, 8778-T-120V
21 2N-70149 1 COIL ASSY HOT WATER
22 2I-70147 1 GASKET TANK COVER
23 2D-70110 1 TANK BODY
TUBE VENT
1
THERMO CTRL W-WSHR/ SCREW
4
GASKET ELEM HTG
2 8778-T, 8785-A, 8785-AL, 8785-ALP
8780TF-120C, 8780TF-240C, 8782AF-120C, 8782AF­240C, 8782TFL-120C, 8782TFL-240C, 8778-T-120C, 8785-A, 8785-A-120C, 8785-AL-120C
8780TF-230UK, 8780TF-230V, 8782AF-230UK, 8782AF­230V, 8782TFL-230V, 230UK, 8778-T-230UK/230V, 8785-A-230UK/230V, 8785-ALP-240, 8785AL­230UK/230V
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
22
WIRING DIAGRAM
(BROWN 230V)
BLACK 14 GA
WHITE 14 GA
(BLUE 230V)
120VAC, POUR-OVER
1800 WATT MODELS”
8778 8783 8785
1500 WATT (Canadian) MODELS:
8778CA 8783CA 8785CA
120VAC, AUTOMATIC
1800 WATT MODELS”
8780 8782 8782XL
1500 WATT (Canadian) MODELS:
8780CA 8782CA 8782XLCA
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
22
WIRING DIAGRAM (continued)
230V versions of models 8786 and 8788
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
23
WIRING DIAGRAM (continued)
240V versions of models 8786 and 8788
24
24
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
NOTES
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
10 Sunnen Drive, St. Louis, MO 63143
telephone: 314-678-6336 fax: 314-781-2714
www.bloomfieldworldwide.com
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