Bloomfield 8778 Operation Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
OWNERS MANUAL
for
AIRPOT &
THERMAL SERVER
COFFEE BREWERS
Model 8780 Brewer with optional 7750 Thermal Server
MODELS 8778 8780 8782 8783 8785 8786 8788
Includes:
Installation Use & Care
Servicing Instructions
p/n 2M-75854 Rev. F M622 110501
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and
le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than
specied on equipment nameplates; conversion to
correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of
original installation or eighteen (18) months from the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser, except that:
a. airpots carry a 30 day parts warranty only.
b. dispensers; i.e., tea and coffee carry a 90 days parts
warranty only, excludes decanters. THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN
IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has
been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service.
The prices charged by Bloomeld Industries for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of
defects without charge by a Bloomeld Authorized Service
Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models.
Portable models (a device with a cord and plug) must be
taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specic limitations are shown below (Additional Warranty Exclusions). Bloomeld Industries Authorized Service Agencies are located
in principal cities. This warranty is valid in the United States and void elsewhere.
Please consult your classied telephone directory or your food service equipment dealer; or, for information and other details
concerning warranty, write to:
Service Parts Department
Wells Bloomeld, LLC
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336... Fax: (314) 781-2714
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an
authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours.
Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non-
warranted equipment. Any use of non-genuine
Bloomeld parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEWS & PARTS LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
Thank You for purchasing this
Wells Bloomeld appliance.
Proper installation, professional
operation and consistent
maintenance of this appliance will ensure that it gives you the very
best performance and a long, economical service life.
This manual contains the
information needed to properly install this appliance, and to use, care for and maintain or repair the
appliance in a manner which will
ensure its optimum performance.
MODEL STYLE VOLTS WATTS AMPS 1ø POWER SUPPLY CORD
8778 8778CAk 120C 1500 12.5 NEMA 5-15P 8778 UK 230UK 1800
THERMAL
8778 EURO 230V 1800 CEE 7/VII 8780 8780CAk 120 1500 12.5 NEMA 5-15P 8780 UK 230UK 1800
THERMAL
8780 EURO 230V 1800 CEE 7/VII 8782
120V 1800 15 NEMA 5-15P
7.8
CW 3100
120 1800 15 NEMA 5-15P
7.8
CW 3100
120 1800 15 NEMA 5-15P 8782CAk 120 1500 12.5 NEMA 5-15P 8782XL 120 1800 15 NEMA 5-15P 8782XLCAk 120 1500 12.5 NEMA 5-15P 8782 UK 230UK 1800 8782 EURO 230V 1800 CEE 7/VII 8783 8783CAk 120 1500 12.5 NEMA 5-15P 8785
AIRPOT
AIRPOT
7.8
CW 3100
120 1800 15 NEMA 5-15P
120 1800 15 NEMA 5-15P 8785CAk 120 1500 12.5 NEMA 5-15P 8785XL 120 1800 15 NEMA 5-15P 8785XLPI 240 1800 7.5 NEMA 1-15P (non-polarized) 8785 UK 230UK 1800 8785 EURO 230V 1800 CEE 7/VII
8786 THERMAL
AIRPOT
115/230 4 WIRE
230V
7.8
CW 3100
3500 15 NONE
8788 AIRPOT 115/230 4 WIRE 3500 5 NONE
k Meets Canadian standards.
1
IL1705
NOT AVAILABLE ON MODELS 8782 or 8785
AIROT (BREWING POSITION)
HOT WATER
FAUCET
BREW
SWITCH
POUR-OVER
COVER
POUR-OVER
OPENING
“READY TO
BREW” LIGHT
FEATURES AND OPERATING CONTROLS
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
Fig. 1 Features & Operating Controls
2
PRECAUTIONS AND GENERAL INFORMATION
E9253
E9253
STD 4
WARNING
WARNING
WARNING
WARNING
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualied service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualied personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments,
where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualied service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is and
listed under UL le E9253.
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this
appliance until all Installation Instructions are read and followed.
Damage to the Brewer will occur if
these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and
Airpot or Server may be HOT to
the touch, and can cause serious burns.
NOTE: Model 8785XLPI is not UL approved
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
This brewer meets Standard 4 only when installed,
operated and maintained in accordance with the enclosed
instructions.
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make
a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this
appliance until all Installation
Instructions are read and followed. Damage to the
Brewer will occur if these
instructions are not followed.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
It is very important for safety
and for proper operation that the brewer is level and stable when standing in its nal operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in
movement of the brewer which
can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful
operation of the brewer. Bloomeld recommends 1/4”
copper tubing for installation of
less than 25 feet and 3/8” for more than 25 feet from a 1/2” water supply line.
REFER TO EXPLODED VIEWS PAGES 18 thru 21 FOR COMPONENT NAMES/NUMBERS
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket (#33) and Spray Disk (#34) are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS (AUTOMATIC BREWERS ONLY)
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to ush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 10 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water ow thru the valve.
NSF requires that the brewer be able to be moved for cleaning underneath. A ex line or loops of copper tubing will satisfy this requirement. See Fig. 2 at right.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
4
COPPER LOOPS OR
FLEX LINES
(PROVIDED BY
PLUMBER)
SHUT-OFF VALVE
(PROVIDED BY
PLUMBER)
FLOW
WATER
SUPPLY
WATER INLET
FITTING
SOLENOID STRAINER
WASHER
IL1615
WARNING
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
INSTALLATION INSTRUCTIONS (continued)
Fig. 2 Water Supply Installation
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow
preventer is used, you must install a water hammer arrester
in the incoming line, between the backow preventer and the brewer inlet, as far away from the brewer as space will allow.
This will relieve the excessive back pressures that can cause
faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1
Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure
automatic brewers are connected to the water supply.
Models 8778, 8780, 8782, 8783 & 8785 (120V units) are
equipped with a cord and plug. They require a 115 - 125 volt 15 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R receptacle).
IMPORTANT: The ground prong of the plug is part of a system
designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to t an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
Models 8786 & 8788 must be wired by an electrician, and
require a 115/230V 20A circuit (50/60 Hz, 2 hot legs / 1 neutral leg, plus ground). Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 3500 Watts.
See gure 3 at right.
IMPORTANT: Wiring must be installed in approved solid or
exible conduit, and must be secured to the brewer with a strain relief (to be provided by the installer).
NOTE: This equipment must
be installed in compliance with all applicable federal, state and local plumbing codes and ordinances.
WARNING:
SHOCK HAZARD
Brewer must be properly
grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until
the tank is lled with water.
Pour water into the pour-over
opening until water ows from the brew head.
IMPORTANT:
Supply power must match
nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
Fig. 3 115/240 Volt Terminal Block
5
OPERATION
IL1706
Fig. 4 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before connecting
brewer to electrical power.
Heating elements will be
damaged if allowed to
operate without being fully
submerged in water. Damage caused by
operating the brewer without water in the tank is NOT COVERED BY
WARRANTY.
A.
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disk and brew gasket are properly installed in the brew head.
For automatic brewers, be sure the water supply is properly
connected and the water supply valve is turned ON. BEFORE plugging the brewer into a receptacle, or otherwise
connecting brewer to electrical power ThE WATER TANk MuST BE FIllED. Place an empty container under the brew head. Lift
the pour-over cover then pour warm tap water into the pour-over
opening until water ows from the brew head. When water stops dripping from the brew head, empty the container.
Once the tank is full of water, connect the brewer to electrical
power. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “READY TO BREW” light will glow.
START-UP
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
6
IL1654
HI-LIMIT THERMOSTAT
THERMOBULB
HEATER ELEMENT
MANUAL
POUR-OVER
MANUAL
POUR-OVER
BASIN
PAN
BASIN
PAN
FAUCET
SHUT-OFF
VALVE
FAUCET BYPASS
FAUCET BYPASS
SOLENOID
SOLENOID
FAUCET
TANK
WATER
COIL
HOT
WATER
BREW
BREW
TANK
TANK
THERMOSTAT
OPERATION (continued)
WATER HEATER
Water temperature is sensed by a
thermobulb inserted into the water tank.
This temperature signal is fed to the
thermostat, which controls line power to the
heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spray head into the brew chamber.
AUTOMATIC OPERATION
Pressing BREW button energizes the solenoid valve, allowing water from an external water supply to ow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spray head into
the brew chamber
The solenoid uses a ow control device so that ow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
Fig. 5 heat Control Diagram
HOT WATER FAUCET
The faucet water coil is submerged in the hot water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply
water pressure, any time the faucet shut-off valve is OPEN.
622 2M-75854 Owners Manual Gourmet 1000 Airpot/Thermal
Fig. 6 Water Flow Diagram
7
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