Bloomfield 8774 User Manual

Model 8773 Brewer
with optional
8881 Airpot
Model 8774 Brewer
with optional
8881 Airpot
603
OWNERS MANUAL
For
INTEGRITY
COFFEE BREWERS
MODELS
Brewer
8774 Pour-Over Airpot
Brewer
Domestic and
Export Models
Includes:
Installation Use & Care
Servicing Instructions
PRINTED IN UNITED STATES OF AMERICA
p/n 76451 Rev. B ECN-12697 M603 040604 cps
WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has bee n modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perfor m service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional W arranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 689-5700 Fax: (888) 492-2783
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. T ravel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are n ot covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 SERVICING INSTRUCTIONS 11 Deliming Instructions 16 EXPLODED VIEWS & PARTS LISTS 18 SERVICE KITS 22 WIRING DIAGRAMS 23
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum perf ormance.
SPECIFICATIONS
MODEL STYLE VOLTS 1ø WATTS AMPS POWER SUPPLY CORD
8773
8773AU 240 1800 7.5
POUR-OVER
plus AUTOMATIC
W/HO T WAT E R
8773EU
FAUCET
8773UK
120 1500 12.5
220-240 1800 7.5
NEMA-5-15P
SUPPLIED
8774
120 1500 12.5 NEMA-5-15P
8774AU 240 1800 7.5
POUR-OVER
8774EU 8774UK
ONLY
220-240 1800 7.5
8774KO 220 1500 6.9
Also meets Canadian standards. Meets European standards
SUPPLIED
1
FEATURES AND OPERATING CONTROLS
Fig. 1 Features & Operating Controls
2
PRECAUTIONS AND GENERAL INFORMATION
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools.
Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to brew beverage products for
human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and unde r s to od by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is and
This brewer meets operated and maintained in accordance with the enclosed instructions.
Models as designated on page 1 meet requirements.
listed under UL file E9253.
Standard 4 only when installed,
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not follo wed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and Airpot may be HOT to the touch, and can cause serious burns.
E9253
STD 4
E9253
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
IMPORTANT: This equipment must be installed to comply with all applicable federal, state and local plumbing codes and ordinances.
NOTE: Water supply inlet line must mee t cer tain minim u m criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 25 feet and 3/8" for more than 25 feet from a 1/2" water supply line.
EQUIPMENT HAZARD
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer, and that a rubber foot is installed on each leg.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS (MODEL 8773 BREWERS ONLY)
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
NSF requires that the brewer be able to be moved for cleaning underneath. A flex line or loops of copper tubing will satisfy this requirement. See Fig. 2 at right.
4
INSTALLATION INSTRUCTIONS (continued)
Fig. 2 Water Supply Installation - New-Style Brewers
In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a backflow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Domestic models 8773 & 8774 are equipped with a cord and plug. They require a 115 - 125 volt 15 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R receptacle).
Export models 8773 & 8774 are equipped with a cord and plug. Refer to page 1 for circuit voltage requirements.
WARNING:
SHOCK HAZARD:
Brewer must be prop­erly grounded to prevent possi­ble shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until the tank is filled with water. Pour water into the pour-over opening until water flows from the brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT:
The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a blade to fit an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
5
OPERATION
Fig. 3 Model 8773 Operation Diagram
IMPORTANT:
Tank must be full of water before connecting brewer to electrical power. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer without water in the tank is NOT COVERED BY WARRANTY.
A. START-UP
For initial start-up, or if the brewer has not been used for an extended period of time:
Be sure spray disk and brew gasket are properly installed in the brew head.
For automatic brewers, be sure the water supply is properly connected and the water supply valve is turned ON.
BEFORE plugging the brewer into a receptacle, or otherwise connecting brewer to electrical power THE WATER TANK MUST BE FILLED. Place an empty container under the brew head. Lift the pour-over cover then pour three decanters of warm tap water into the pour-over opening. Water will begin to flow from the brew head. When all wate r flow stops, empty the container.
Once the tank is full of water, connect the brewer to electrical power. Press the tank heater switch to ON. The heating elements will begin heating the water in the tank. When the water has reached the proper temperature, the “READY TO BREW” light will glow.
Fig. 4 Fill the Tank
6
WATER HEATER
Water temperature is sensed by a thermobulb inserted into the water tank. This temperature signal is fed to the thermostat, which controls line power to the heating element.
The setpoint temperature is adjustable at the thermostat.
The element is protected from over­temperature by a hi-limit thermostat.
To save energy, press the TANK HEAT switch to OFF if no brew is expected for an extended period.
WATER FLOW
POUR-OVER FEATURE (8773 & 8774)
Pouring any amount of cold water into the pour-over opening and into the basin pan forces an identical amount of hot water out of the tank and through the spra y head into the brew chamber.
AUTOMATIC OPERATION (8773 only) Pressing BREW button energizes the
solenoid valve, allowing water from an external water supply to flow into the basin pan and then into the hot water tank. This forces an identical amount of hot water out of the tank and through the spra y head into the brew chamber
The solenoid uses a flow control device so that flow is consistent between 20 p.s.i. and 90 p.s.i.
Length of time the solenoid is open is controlled by the timer.
HOT WATER FAUCET (8773 only) The faucet water coil is submerged in the hot
water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply water pressure, any time the faucet shut-off valve is OPEN.
Fig. 5 Heat Control Diagram
BASIN
PAN
SOLENOID
E
BASIN
SOLENOID
E
PAN
FAUCET BYPASS
FAUCET BYPASS
Fig. 6 Water Flow Diagram
OPERATION (continued)
MANUAL
POUR-OVER
FAUCET
BREW
BREW
HOT
WATER
MANUAL
POUR-OVER
FAUCET
SHUT-OFF
VALVE
WATER
COIL
TANK
TANK
TANK
7
BREWING COFFEE
CAUTION:
BURN HAZARD
Exposed surfaces of the brewer, brew chamber and airpot may be HOT to the touch, and can cause serious burns.
CAUTION:
BURN HAZARD
To avoid splashing or overflowing hot liquids, ALWAYS place an empty airpot under the brew chamber before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION:
BURN HAZARD
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used grounds with care. Failure to comply can cause serious burns.
NOTE: Water for the hot water faucet is heated in a coil inside of the water tank. Use of the faucet will not affect the volume of w ater delivered for a brew. However, overuse of the faucet during a brew may lower the temperature of the brew water. Draw no more than one (1) cup of water at a time.
A. PREPARATION
Place one (1) genuine Bloomfield paper filter in the brew chamber. Add a pre-measured amount of fresh coffee grounds. Gently shake the brew chamber to level the bed of grounds. Slide the brew chamber into place under the brew head.
B. POUR-OVER OPERATION
NOTE: Any Integrity™ brewer can be used in the pour-over mode. Press the TANK HEATER switch to ON. Wait until the “READY TO
BREW” light is lit. Place the appropriate EMPTY airpot in place under the brew
chamber. Fill an airpot identical to the one being used, with tap water. Lift the
pour-over cover and pour the entire contents of the airpot into the pour-over opening, which will fill the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber. Rinse the brew chamber in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
C. AUTOMATIC OPERATION (8773 only) Press the TANK HEATER switch to ON. Wait until the “READY TO
BREW” light is lit. Place the appropriate EMPTY airpot in place under the brew
chamber. Press the “BREW” switch. The solenoid will open for an amount of
time determined by the timer setting, admitting a measured quantity of water into the basin.
Water from the basin will displace a like amount of heated water from the tank. The hot water will be forced into the brew head where it will spray over the bed of grounds. Freshly brewed coffee will begin to fill the container under the brew chamber. When the flow and all dripping stops, the coffee is ready to serve.
Discard the contents of the brew chamber and rinse it in a sink. When the ”READY TO BREW” light glows, the brewer is ready for another brew cycle.
Fig. 7 Brew Chamber
8
PROCEDURE: Clean Coffee Brewer
PRECAUTIONS: Disconne ct br ewer from electric power. Allow brewer to cool.
FREQUENCY: Daily TOOLS: Mild Detergent, Clean Soft Cloth or Sponge
Bristle Brush, Bottle Brush
1. Disconnect brewer from electric power. Allow brewer to cool before cleaning.
2. Remove airpot.
3. Remove and empty brew chamber.
4. Remove the spray disk from the brew head (See figure 8): Press up on the spray disk ears, then turn the disk to the left to unlatch. Remove the gasket from inside the brew head.
5. Wipe inside of brew head and area around the brew head with a soft clean cloth or sponge moistened with clean water.
6. Wash the spray disk in a sink using warm water and a mild detergent. A bristle brush may be u se d to clear clogged spray holes. Rinse the spray disk with clean water and allow to air dry.
7. Wash the brew chamber in a sink using warm water and a mild detergent. A bristle brush may be used to clean the inside. Rinse with clean water and allow to air dry.
8. Wipe the exterior of the brewer with a soft clean cloth or sponge moistened with clean water.
10. Reinstall the gasket INSIDE the brew head, then reinstall the spray disk.
11. Reinstall the brew chamber.
12. DO NOT submerge airpots in water. Clean airpots by filling with warm soapy water. Scrub the inside with a bottle brush. Empty and rinse with clean w ater. Wipe the exterior with a soft clean cloth or sponge moistened with clean water. Invert and allow to air dry.
Procedure is complete
CLEANING INSTRUCTIONS
CAUTION:
BURN HAZARD
Brewing and serving temperatures of coffee are extremely hot. Hot coffee will cause serious skin burns.
CAUTION:
SHOCK HAZARD
Do not submerge or immerse brewer in water.
IMPORTANT:
DO NOT use steel wool, sharp objects, or caustic, abrasive or chlorinated cleansers to clean the brewer, airpots.
Fig. 8 Cleaning
9
TROUBLESHOOTING SUGGESTIONS
SYMPTOM
Water won’t heat (be sure TANK HEAT switch is ON)
Coffee level low (pour-over)
Coffee level too high or low (automatic)
Brew chamber overflows
Sprays water from brew head
No brew (automatic)
No flow from hot water faucet
Poor coffee quality
POSSIBLE CAUSE
Brewer unplugged or circuit breaker tripped
Thermostat set too low Hi-Limit thermostat tripped
Damaged internal component or wiring
Pour-over - no water or too little water added at startup
Not enough water poured in Too much coffee grounds Timer out of adjustment
Too many filter papers or wrong filter paper
Brew chamber dispense hole plugged
Too much coffee or too fine a grind
Spray gasket improperly installed
Spray disk plugged Water supply OFF Solenoid strainer plugged Water filter (if used) plugged Bad BREW switch Damaged internal component
or wiring
Faucet valve turned OFF Faucet plugged Water not hot enough or too hot Spray disk not installed
SUGGESTED REMEDY
Check power supply cord Check / reset circuit breaker
Set for desired temperature Allow to cool
Reset hi-limit (8786, 8788) Examine wiring & connectors,
thermostat and heating element Repair/replace as needed
Be sure to add sufficient water
Increase water amount Adjust amount of grounds Adjust timer
Use one (1) genuine Bloomfield filter per brew
Thoroughly clean brew chamber
Adjust coffee amount and grind
Check/reinstall gasket on INSIDE of brew head
Clean spray disk Turn water supply ON Clean strainer Replace filter element Replace switch Examine wiring & connectors,
brew switch and solenoid Repair/replace as needed
Turn faucet valve ON Disassemble faucet, clean Adjust water temp 195-205ºF Properly install spray disk and
gasket
Keep brewer, airpots and servers clean. Install a taste and odor filter in water supply, and replace cartridges regularly. Use a quality coffee with a consistent roast. Use proper grind and amount of coffee per brew.
10
SERVICING INSTRUCTIONS
ACCESS PANELS
TOP PANEL: Remove top panel to access hot water tank, thermostat, heating
elements, brew circuit tubing, faucet valve and piping. Top panel is held by two screws at the rear and a retaining lip at
the front. FRONT PANEL:
Remove front panel to access timer . Front panel is held by a screws through the bottom panel and a
retaining lip at the top. SOLENOID DOOR:
Remove solenoid door to access solenoid and plumbing connections.
Solenoid door is held by two screws and a retaining lip.
CAUTION:
SHOCK HAZARD
Opening access panels or removing warmer plates on this brew may expose uninsulated electrical components. Disconnect brewer from electrical power before removing any panel or warmer plate.
Fig. 9 Access Panels
11
SERVICING INSTRUCTIONS (continued)
CAUTION:
SHOCKHAZARD
These procedures involve exposed electrical circuits. These procedures are to be performed by qualified technical personnel only.
NOTE:
Optimum brewing temperature range is 195ºF to 205ºF (90ºC to 96ºC).
IMPORTANT:
A mechanical thermostat will maintain temperature within ±5ºF. To prevent boiling water in the brewer, thermostat should be adjusted to a maximum temperature equal to the local boiling temperature minus 5ºF.
TEMPERATURE ADJUSTMENT
Unplug power cord or turn circuit breaker OFF. Remove top panel.
Pull vent tube out of tank lid and insert a thermometer of known accuracy in vent hole. Reconnect brewer to electrical power.
Fig. 10 Checking and Adjusting Brew Temperature
Place an empty container under brew chamber. Energize brewer and pour one decanter (64 oz.) of cold water into pour-over opening. When READY TO BREW light comes on, read temperature displayed on thermometer.
Adjust thermostat by turning shaft; clockwise increases temperature. 1/8 turn = approximately 10ºF. Refer to Table 1 below for proper brewing temperature based on altitude.
Table 1 Boiling Temperature by Altitude
Upon completion, remove thermometer and reinstall vent tube.
12
SERVICING INSTRUCTIONS (continued)
TIMER ADJUSTMENT (AUTOMATIC BREWERS ONLY)
The amount of water dispensed automatically during a brew cycle is controlled by the timer.
Place empty airpot or thermal server under brew chamber. Press BREW button. Brewer should dispense one container of water. To adjust amount:
Remove brew chamber and button plug. Adjust knob on timer; clockwise increases time. Run several cycles to check amount of water delivered. Replace button plug.
REMOVE TANK LID ASSEMBLY
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel. Pull vent tube and inlet elbow out of basin pan.
On automatic models, pull water inlet tube out of basin pan. Remove basin pan.
On models with faucet, disconnect inlet pipe at faucet shut-off valve and outlet pipe at faucet.
Disconnect all wiring from thermostat, hi-limit, and heating element.
Loosen center screw on tank hold-down bracket. Remove hold-down bracket by sliding short slotted end off of locking stud and lifting it off. Remove cover assembly by lifting it straight up.
Reassemble in reverse order.
REPLACE THERMOSTAT (COTHERM)
Unplug brewer or turn circuit breaker OFF. Turn OFF water supply. Remove top panel.
Disconnect all wiring from thermostat only. Loosen and free jam nut from pass-thru fitting securing temperature sensing bulb. Remove two screws holding thermostat to bracket.
Lift out thermostat, sensing bulb and thermostat gasket. Reassemble in reverse order. BE SURE the bulb well is fully
seated in the tank fitting, and that the temperature sensing bulb is inserted to the very bottom of the bulb well.
REPLACE HEATING ELEMENT
Remove tank lid assembly per above. Remove two hex nuts holding elem en t to co ve r. Pull element
from mounting holes. Reassemble in reverse order.
IMPORTANT:
Water pressure must be between 20 p.s.i and 90 p.s.i. flowing pressure. If water pressure exceeds this value, or if water pressure varies greatly, a pressure regulator must be installed in the water supply line.
IMPORTANT:
Before setting assembly into tank, make sure tank lid gasket is properly seated on flange of lid. DO NOT OVER-TIGHTEN.
IMPORTANT:
When mounting thermostat, be sure to insert sensing bulb to the bottom of the bulb well. Tighten capillary lock nut only enough to ensure no water leakage. Excessive tightening is not necessary.
IMPORTANT:
When replacing heating element, also replace seal gaskets.
13
SERVICING INSTRUCTIONS (continued)
REPLACE SOLENOID
Symptom: Automatic brewer will not flow water; or, automatic brewer drips continuously from brew head.
NOTE: Wrench p/n 86660 is designed to allow easy removal of the hoses from the plastic solenoid valve.
IMPORTANT: Shut-off water and electric supply to brewer before removing hoses or wiring.
Remove water supply flare fitting: a. Slide the 5/8" end of the wrench over the flats on the inlet fitting of the valve. b. Hold the wrench to prevent the inlet fitting from turning while installing or removing the inlet water supply flare nut.
Remove braided hose: a. Slide the 7/16" end of the wrench between the valve body and the white ring on the extreme end of the metal hose fitting. b. Pressure on the white ring toward the metal ferrule releases the clinch ring, allowing the hose to be easily slid off of the solenoid bypass outlet. c. Install hose on new valve by pressing end of hose onto by pass outlet until it is fully seated.
Disconnect wiring.
Fig. 11 Remove Faucet Supply from Solenoid
Remove two screws holding solenoid to access door. Reassemble in reverse order.
CLEAN SOLENOID SCREEN Symptom: Automatic brewer will not flow water. Unplug power cord or turn circuit breaker OFF. Turn OFF and
disconnect water supply from brewer inlet fitting. Unscrew water inlet fitting from solenoid. Using needle-nose pliers, withdraw strainer screen from solenoid.
Clean screen under faucet. A stiff bristle brush may be used if necessary.
Reinsert screen in solenoid. Be careful to maintain correct orientation. (The OPEN END of the screen goes in FIRST.)
Reassemble in reverse order.
Fig. 12 Clean Strainer Screen
14
SERVICING INSTRUCTIONS (continued)
REPLACE TIMER ASSEMBLY
Unplug power cord or turn circuit breaker OFF. Remove front panel. Remove knob and three screws holding
timer to bracket. Disconnect wiring to timer. Reassemble in reverse order.
Adjust timer as described on page 13
REPLACE HOT WATER FAUCET COIL
Symptom: Brewer drips continuously from brew head, except when faucet valve is turned OFF.
Remove tank lid assembly per above. Remove two hex nuts hot water coil to cover. Pull coil from
mounting holes. Reassemble in reverse order.
REPAIR HOT WATER FAUCET
Open solenoid access door. Withdraw solenoid until hot water faucet shut-off can be accessed. Turn faucet valve OFF.
Unscrew aerator cap from faucet and remove handle retaining clip. Do not let faucet body turn.
Pull bonnet assembly from faucet body. Examine the interior of the faucet body and the surface of the
seat cup. Clean out any debris in the faucet body, using a stiff bristle brush if necessary.
Examine the aerator. Clean any debris from the screen or flow straightener, using a stiff bristle brush if necessary.
Reassemble in reverse order.
REPLACE BREW READY LIGHT or BREW BUTTON
Unplug power cord or turn circuit breaker OFF. Disconnect electric leads.
Using Switch Removal Tool (p/n 83209) or a thin screwdriver, compress mounting tabs then pry light or switch from mounting hole.
Reassemble in reverse order.
IMPORTANT:
When replacing water faucet coil, also replace seal gaskets.
NOTE: Any abrasion or roughness on the flat end of the seat cup will require replacing the seat cup:
Work the seat cup out of the bonnet and off of the end of the stem.
Install a new seat cup, making sure the knob on the stem is fully inserted into the pocket of the seat cup, and the skirt of the seat cup is fully inserted into the bonnet.
15
SERVICING INSTRUCTIONS (continued)
CAUTION:
CHEMICAL BURN HAZARD
Deliming chemicals may be caustic. Wear appropriate protective gloves and goggles during this procedure. Never siphon deliming chemicals or solutions by mouth.
This operation should only be performed by qualified and experienced service personnel.
IMPORTANT: DO NOT spill, splash or pour water or deliming solution into or over any internal component other than the inside of the water tank.
IMPORTANT: DO NOT allow any internal components to come into contact with t he deliming solution. Take care to keep all internal components dry.
NOTE: Repeat steps 4 thru 5 as required to remove all scale and lime build-up.
PROCEDURE: Delime the Water Tank
PRECAUTIONS: Disconnect brewer from electric power. Allow brewer to cool.
FREQUENCY: As required (Brewer slow to heat) TOOLS: Deliming Solution
Protective Gloves, Goggles & Apron Mild Detergent, Clean Soft Cloth or Sponge Bristle Brush, Bottle Brush Large Sink (or other appropriate work area)
1. Disconnect brewer from the electrical supply. For automatic brewers, turn off the water shut-off valve and disconnect the water supply line from the brewer inlet fitting.
2. Remove the tank lid assembly as described on page 13.
3. Remove the water tank from the brewer body by lifting straight up. Empty all water from the tank. Set the tank back into the brewer.
4. Mix 2 quarts of deliming solution according to the
manu facturer’s directions. Carefully pour the deliming solution into the water tank. Lower the lid assembly back onto the tank. Allow to sit for 30 minutes, or as directed by the manufacturer.
5. At end of soaking period, remove lid assembly from tank.
Thoroughly rinse internal components of lid assembly with clear water. Using a stiff bristle brush, scrub the heating element (and faucet water coil on automatic brewers) to remove lime and calcium build-up. Rinse with clean water. Store lid assembly in a safe location .
6. Remove the tank from the brewer and empty. Using a stiff
bristle brush, scrub the interior of the water tank to remove lime and calcium build-up. Rinse with clean water.
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SERVICING INSTRUCTIONS (continued)
7. Set the tank back into the brewer. Reassem b le the ta nk lid to the water tank. Make sure the gasket is properly in place, then reinstall the hold-down strap.
8. Reinstall wiring to heating element and thermostat. Reinstall the hi-limit thermostat (if removed). For automatic brewers, reassemble piping for the faucet. Verify that all internal components are dry, then reinstall the top panel.
10. Reconnect brewer to electrical supply and, for automatic brewers, reconnect water supply.
11. Install the brew chamber without filter paper or grounds.
Run at least three full brew cycles and discard all water generated.
12. Brewer is read y to use.
NOTE: Normally, silicone hoses do not need to be delimed. Should deliming hoses become necessary, Bloomfield recommends replacing the hoses.
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EXPLODED VIEW & PARTS LIST
HOT WATER TANK ASSEMBLY
ITEM PART NO. DESCRIPTION USED ON
13 8043-5 Hold Down Strap All 50 86280 Thermostat (incl. thermobulb, seal and well) All 54 8043-12 Tank Cover Gasket All 56 8043-30 Seal Gasket All 58 8540-6 Hot Water Coil All 8773 59 8043-8 Inlet Elbow All 60 8706-20 Vent Tube All 61 8043-11 Outlet Elbow All 62 8512-45 Tank Cover (Plate Only, 6 holes) All 8774 8514-68 Tank Cover (Plate Only, 8-holes) All 8773 63 8043-83 Hi-Limit Thermostat (120V) All, except EU, UK 82956 Hi-Limit Thermostat (240V) All EU, UK 66 8043-24 Water inlet Tube All 67 8043-14 Tank Heating Element 120V / 1500W All U.S. & Canada 8053-1 B Tank Heating Element 240V / 1800W All Export 68 8043-10 Tank Body All
18
EXPLODED VIEW & PARTS LIST (continued)
INTERNAL PLUMBING COMPONENTS
ITEM PART NO. DESCRIPTION USED ON 8 8540-3 Faucet Outlet Tube Assembly 8773
9 83745 Fitting, 1/4" Flare Swivel Elbow 8773 12 85778 Hose, braided w/ball valve 14” 8773 18 8540-30 Elbow 8773 24 8043-26 Tube, Brew Outlet Metal All 25 8043-13 Sprayer Elbow All 29 82556 Faucet Assembly 8773 33 8543-42 Spray Head Gasket All 34 82727 Spray Disk All 34a 8543-45 Spray Head Retainer All (drill / rivet req'd for install) 43 8541-46 Water Inlet Tube 8773 45 85685 Solenoid Valve 120V 8773 (U.S. & Canada) 84570 Solenoid Valve 240V 8773 (AU, EU, UK) 60 8043-15 Vent Tube All 108 8760-3 Basin Pan (Automatic Deep) 8773 85632 Basin Pan (Pour-Over Deep) 8774 c1 82680 Hex Lock Nut 8773 c2 8551-100B 7/16“ Lock Washer 8773 c3 82681 Washer 15/32 x 1-1/8 SS 8773
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EXPLODED VIEW & PARTS LIST (continued)
ELECTRICAL COMPONENTS
ITEM PART NO. DESCRIPTION USED ON
30 8707-55 Switch, Brew Start All 8773 31 8528-40 Switch, Tank Heat/Energy Saver All 32 8718-31 Ready-To-Brew Light, green, 120V All (US. & Canada) 8738-2 Ready-To-Brew Light, green, 240V All (AU, EU, UK, KO) 35 8718-1 Timer, 2-min w/ Knob, 120V 8773 (U.S & Canada) 8738-1 Timer, 2-min w/ Knob, 240V 8773 (AU, EU, UK) 36 6407-15 Cord & Cap Assembly, NEMA 5-15P All (US. & Canada) 8563-200 Cord & Cap Assembly, 240V Au All (AU) 8886-1 Cord & Cap Assembly, 240V Eu All (EU, KO) 81651 Cord & Cap Assembly, 240V UK All (UK) 37 35-210 Strain Relief All (U.S & Canada) 35-212 Strain Relief All (AU, EU, UK, KO) 45 85685 Solenoid Valve 120V (new-style) 8773 (U.S. & Canada) 84570 Solenoid Valve 240V (new-style) 8773 (AU, EU, UK) 47 8552-18 Terminal Strip 4-Pole 8774 AU 50 86280 Thermostat All 63 8043-83 Hi-Limit Thermostat All (U.S. & Canada) 82956 Hi-Limit Thermostat Manual Reset All (AU, EU, UK, KO) 67 8043-14 Tank Heating Element 120V / 1500W All (U.S. & Canada) 8053-1 B Tank Heating Element 240V / 1800W All (AU, EU, UK, KO)
20
EXPLODED VIEW & PARTS LIST (continued)
CABINET COMPONENTS
ITEM PART NO. DESCRIPTION USED ON 33 8543-42 Spray Head Gasket All
34 82727 Spray Disk All 34a 8543-45 Spray Head Retainer All (drill & rivet reg'd for install) 70 8706-75 Button Plug (Timer) All 73 8033-55 Leveler, Adjustable Leg All 74 8033-56 Cap, Adjustable Leg All 81732 Adjustable Leg Assembly All 75 8543-69 Heyco Bushing (large) All 61928 Heyco Bushing (small) 8773 77 8810-12 Button Plug (Non-Faucet) 8774 104 8572-34 Door, Solenoid (old style) 8773 85089 Door, Solenoid (new-style) 8773 105 86666 Pour-Over Assy All 86666-1 Pour-Over Cover (only) 108 8760-3 Basin Pan (Automatic Deep) 8773 85632 Basin Pan (Pour-Over Deep) 8774 109 8751-129 Label 8773 8774-8 Label 8774 121 Body Assembly All 122 Front Panel All 124 Bottom Panel All 126 8542-6 Top Panel All 127 8539-98 Back Panel, Basin Body All 128 Basin Body Assembly All 200 8942-6B Brew Chamber, Black All 8942-6 Brew Chamber, Brown (optional) All 8707-6 Brew Chamber, Stainless (optional) All 210 POF Bloomfield Paper Filter (pk 1000) All
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SERVICE KITS
SOLENOID REPAIR KITS
85218 Inlet Fitting Kit (items 45-10, 45-11, 45-12, 45-13) 85219 Inlet Strainer (item 45-13)
COMPLETE SPARE TANK COVER
8541 WF-300 Spare Cover Assembly (120V, 1500W 8773 (U.S. & Canada) With Coil - all parts mounted to cover)
8543-300 Spare Cover Assembly (120V, 1500 W 8774 (U.S. & Canada) No Coil - all parts mounted to cover)
FAUCET REPAIR KITS
82573 Handle (item 29a) 82575 Seat Cup (item 29c) 82576 Faucet Repair Kit (Includes 29a Handle, 29c Seat Cup,
29d Spring, 29h Stem, 29j Pin & 29k Bonnet 82682 Retainer Clip (item 29b) 84804 Aerator Replacement Kit (Includes 29e O-Ring, 29f Aerator Disk
& 29g Aerator Cap 84870 Aerator Repair Kit (Includes 29e O-Ring & 29f Aerator Disk)
LINE STRAINER
SA 9052 "Y" Strainer, 1/4" Male Flare
22
WIRING DIAGRAMS
23
WIRING DIAGRAMS (continued)
24
WIRING DIAGRAM (continued)
25
Bloomfield Industries proudly supports CFESA
Commercial Food Equipment Service Association
Bloomfiel d I ndu st r i es, Inc. Division of Carrier Commerci al Refrigeration
In US and Canada
Telephone: 775-689-5700 Fax: Fax:
888-492-2783 800-356-5142 ()
for orders only
website: www.wellsbloomfield.com
PRINTED IN UNITED STATES OF AMERICA
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