Bloomfield 2083 Service Manual

Model 2082
Airpot Brewer
with optional
7759 Airpot
652
OWNERS MANUAL
for
E-Max™
AIRPOT and THERMAL
COFFEE BREWERS
MODELS 2080 2082 2086 2086EX 2088 2088EX
Includes:
Installation
Operation
Use & Care
Servicing Instructions
Model 2080
Thermal Brewer
with optional
7754 Thermal Server
E-Max BREWERS are covered under
U. S. Patents #5704275, 5862738, 6095031.
Other U.S. Patents and Canadian Patents Pending
PRINTED IN UNITED STATES OF AMERICA
p/n 73574 Rev. S ECN-12817 M652 050208 cps
WARRANTY STATEMENT
All electrical equipment manufactured by BLOOMFIELD INDUSTRIES is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, excludes decanters.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has bee n modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perfor m service. The prices charged by Bloomfield Industries for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Bloomfield Industries Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional W arranty Exclusions). Bloomfield Industries Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Phone: (775) 689-5700 Fax: (888) 492-2783
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Trav el mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non­ warranted equipment. Any use of non-genuine Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
Service Parts Department
Bloomfield Industries
P.O. Box 280
Verdi, NV 89439
SHIPPING DAMAGE CLAIMS PROCEDURE
NOTE: For your protection, please note that equipment in
this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery. IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Bloomfield Industries cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
xi
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 INSTALLATION 4 AGENCY LISTING INFORMATION 5 OPERATION 6 CLEANING INSTRUCTIONS 11 SERVICING INSTRUCTIONS PLUMBING 12 ELECTRICAL 14 DELIMING WATER TANK 16 TROUBLESHOOTING SUGGESTIONS 17 EXPLODED VIEWS AND PART LISTS 18 WIRING DIAGRAMS 22
SPECIFICATIONS
ELECTRICAL SPECIFICATIONS
Thank You for purchasing this Bloomfield Industries appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum perf ormance.
MODEL
2080 Thermal 2082 Airpot (incl 2082SNB)
2086 Thermal 2088 Airpot
2086EX 2088EX
k 1500 watts in Canada
VOLTS
50/60Hz 1ø
120 15
120/240 13.3 3200
220-240 13.3 3200
AMPS WATTS
1800k
POWER SUPPLY REQUIREMENTS
15 Amp (NEMA 5-15R)
L1, N plus Ground
Hardwire to Circuit Breaker
L1, L2, N plus Ground
Hardwire to Circuit Breaker
L1, L2, N plus Ground
1
FEAT U R E S AN D OPER ATING CONTR O L S
2
PRECAUTIONS AND GENERAL INFORMATION
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualified service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: Injury Hazard All installation procedures must be performed by qualified personnel with full knowledge of all applicable electrical and plumbi n g code s. Failure could result in property damage and personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: Burn Hazard This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only. This appliance is intended for use to brew beverage products for
human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. Please note: Metric hardware is used to mount the inlet (Fill) solenoid. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualified service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Burn Hazard
To avoid splashing or
overflowing hot liquids, ALWAYS use an empty decanter before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
After a brew cycle, brew
basket contents are HOT. Remove the brew basket and dispose of used grounds with care. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
Exposed surfaces of the
appliance, brew basket and decanter may be HOT to the touch, and can cause serious burns.
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION: Equipment Electrical Damage
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION: Unstable Equipment Hazard
It is very important for safety and for proper operation that the brewer is level and stable when standing in its final operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must mee t cer tain mini m u m criteria to insure successful operation of the brewer. Bloomfield recommends 1/4" copper tubing for installation of less than 12 feet and 3/8" for more than 12 feet from a 1/2" water supply line.
UNPACKING & INITIAL INSPECTION
1. Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
2. (See page 13) Verify that the Spray Head and Spray Head Gasket are properly installed.
LEVELING THE UNIT
1. Verify that an adjustable leg is installed at each corner of the brewer.
2. Set Brewer in its operating location.
3. Level the Brewer. A spirit level should be placed on the top
of the unit, at the edge, as a guide when making level adjustments.
4. Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to
prevent tipping. PLUMBER’S INSTALLATION INSTRUCTIONS
1. Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to brewer.
2. DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by
waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to flush the line prior to installing the saddle.
3. The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be
installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to filters, lines and solenoid.
4. A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water flow thru the valve.
4
INSTALLATION INSTRUCTIONS (continued)
For ‘Filter-Ready” units, refer to filter installation and hook-up instructions packed with the brewer.
5. NSF requires that the brewer be able to be moved for cleaning underneath. Loops of copper tubing will satisfy this requirement.
6. In some areas, local codes require a backflow preventer (check valve) to be installed on the inlet water line. If a back flow preventer is used, you must install a water hammer arrester in the incoming line, between the backflow
preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service
required for the Brewer to be installed. NOTE: Models 2080 & 2082 require a 115 - 125 V 15A circuit
(50/60 Hz, 2 wire plus earth ground, with NEMA 5-15R or 5-20R Receptacle)
Models 2086 & 2088 require a 120/240V 20A circuit (50/60 Hz, 2 hot legs / 1 neutral leg, plus earth ground). Circuit must be capable of 3500 Watts.
AGENCY LISTING INFORMATION
This brewer is and
This brewer meets operated and maintained in accordance with the enclosed instructions.
listed under UL file E9253.
Standard 4 only when installed,
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
WARNING ELECTRIC SHOCK HAZARD:
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not attempt to override the automatic tank fill feature which requires that the tank must be full of water to start operations. Any attempt to override this feature will void the warranty.
IMPORTANT:
Before connecting to electricity, make sure the E-Max™ has been properly connected t o the water supply.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
E9253
STD 4
E9253
5
OPERATION
OPERATING INSTRUCTIONS
IMPORTANT:
All E-Max™ brewers are tested and set at the factory If programming adjust­ments are necessary, refer to the E-Max™ Programming Manual (p/n/73674).
To over-ride the Brew Wait mode, press and
hold the BREW key for 3 seconds when the brewer is in Brew Wait mode (i.e. when brew light is flashing). The brew will proceed immediately regardless of water temperature. This feature should only be used when testing water volume, otherwise the brew will proceed with the water below the precise brew temperature.
Note: the following safety features have been incorporated to prevent multiple unattended brews:
The brew key is disabled during a brew cycle. This minimizes the possibility of double brewing.
When the “Brew” light is on or flashing, repeated pressing of the BREW switch will be ignored, (there will be a beep each time it is pressed). A Brew will only be activated when the “Brew” light is off.
.
1. Energizing the Brewer: When electricity has been connected to the unit, there will be a momentary flash of the power light. Turn
the brewer on by pressing the POWER key. The brewer will start to fill the tank. With the proper water supply the tank should be filled in about 2½ minutes. Once filled, the heating element will come on until the proper tank temperature has been reached, (which will take about 20 minutes on 120-Volt models or about 12 minutes on 120/240 Volt models).
2. Brewing (Precise Temperature for Brewing™ — PTB™): In the regular operating mode, the E-Max™ maintains the tank
temperature within +/- 1ºF of the brew temperature. Normally this will mean that a brew will be started as soon as the BREW key is pressed. However, there may be a slight delay if the BREW key is pressed immediately after a brew has been completed (notably on 120 volt models). If the tank temperature is below the brew temperature, the brew will be delayed, going into the “Brew Wait” mode, with the brew light flashing. As soon as the
correct temperature is reached the brew will commence with the brew light on continuously during the brew . When the brew begins the main warming station will be turned on automatically (if it is not already on). During the brew cycle, if the BREW key is pressed, it will be ignored. Only when the brew is complete can another brew be started.
3. Brew Cancel: To cancel a brew in progress, press the CANCEL
KEY: two beeps will sound and the “Brew” light will go out. Water flowing to the brew chamber will be stopped immediately, but if there is already water in the brew chamber, it will take a few moments before this drips through as coffee.
4. Normal Operation (Non Brewing): When the unit is not brewing, the E-Max™ maintains the water temperature at the Precise Temperature for Brewing™ (PTB™). The heating element will cycle on and off automatically to maintain this temperature.
5. After Hours Mode: If no brew is detected for a pre-selected length of time, the brewer will enter the After Hours mode. Temperature will be allowed to drop to save energy. Pressing the BREW KEY returns the brewer to normal operation.
6
USER’S GUIDE
OPERATION (continued)
1. Remove the brew chamber from under the spray head. Place one (1) genuine Bloomfield paper filter into the brew chamber. Add your choice of pre-measured ground coffee. Shake the brew chamber gently to level the coffee. Slide the brew chamber back into place.
2. Place an empty airpot or thermal server under the brew chamber.
3. If any volume other than “Standard” brew volume is required, press the appropriate volume key.
4. To begin the brew cycle, press BREW key. Hot water will start spraying over the coffee, and brewed coffee will start filling the server. When the coffee stops flowing from the brew chamber, the fresh coffee is ready to serve.
NOTE: Brewing will not begin until the Precise Temperature for Brewing™ has been reached. (See page 6)
5.
At the end of the brew cycle, the view screen
will read “Brew complete”.
After all dripping has stopped, remove the brew chamber from the brewer. Discard the used paper filter and grounds.
Brew complete
6. The brewer is now be ready to begin another brewing cycle.
PAPER FILTER
BREW CHAMBER
WARNING: Burn Hazard.
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
CAUTION: Burn Hazard
To avoid splashing or overflowing hot liquids, ALWAYS use an empty airpot or thermal server before starting the brew cycle. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
After a brew cycle, brew chamber contents are HOT. Remove the brew chamber and dispose of used filter and grounds with care. Failure to comply can cause serious burns.
CAUTION: Burn Hazard
Exposed surfaces of the appliance, as well as brew chamber may be HOT to the touch, and can cause serious burns.
7
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