Bloomfield 1082, 1082XL, 1086 Operation Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 888-356-5362
fax: 314-781-2714
www.wellsbloomfield.com
BLOOM FIELD I N DU ST R I ES
OWNERS MANUAL
for
E. B. C.™
Electronic
Brew
Control ™
AIRPOT AND
THERMAL SERVER
COFFEE BREWERS
Model 1082 Brewer with optional 7752 Airpot
MODELS
1080
1082 1082XL
1086 1088
Includes:
Installation Use & Care
Servicing Instructions
E.B.C.™ brewers are protected under U. S. Patent # 5, 704,275 Other U. S. and Canadian patents pending.
p/n 2M-75872 Rev. H M642 100811
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and file “CONCEALED DAMAGE” claim with them. This must be done within fifteen (15) days from the date the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomfield cannot assume liability for damage or loss incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than specified on equipment nameplates; conversion to correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance
functions including adjustment of thermostats, microswitches,
and replacement of fuses and indicating lights are not
covered under warranty.
5. All problems due to inadequate water supply, such as
fluctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or
contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD is warranted against defects in materials and workmanship for a period of one year from the date of original installation or eighteen (18) months from the date of shipment from our factory, whichever comes first, and is for the benefit of the original purchaser, except that: a. airpots carry a 30 day parts warranty only. b. dispensers; i.e., tea and coffee carry a 90 days parts warranty only, decanters excluded.
THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
BLOOMFIELD INDUSTRIES DIVISION / SPECIALTY EQUIPMENT MANUFACTURING CORPORATION SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has been modified, misused, misapplied, improperly installed, or damaged in transit or by fire, flood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service. The prices charged by Wells Bloomfield for its products are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of defects without charge by a Wells Bloomfield Authorized Service Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models. Portable models (a device with a cord and plug) must be taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specific limitations are shown below (Additional Warranty Exclusions). Wells Bloomfield Authorized Service Agencies are located in principal cities.
This warranty is valid in the United States and void elsewhere. Please consult your classified telephone directory or your food service equipment dealer; or, for information and other details concerning warranty, write to:
Service Parts Department
Wells Bloomfield, LLC 10 Sunnen Dr. P.O. Box 430129 St. Louis, MO 63143 USA
Phone: 1-800-807-9054 Fax: 1-800-396-2677
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours. Overtime premium shall be charged to the customer.
10. All genuine Bloomfield replacement parts are warranted for ninety (90) days from date of purchase on non- warranted equipment.
Any use of non-genuine Wells Bloomfield parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
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TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 10 CLEANING INSTRUCTIONS 11 TROUBLESHOOTING SUGGESTIONS 12 SERVICING INSTRUCTIONS 14 Deliming Instructions 20 EXPLODED VIEWS & PARTS LISTS 22 - 25
WIRING DIAGRAMS 26 - 27
Thank You for purchasing this
Wells Bloomeld appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
AMPS POWER SUPPLY MODEL STYLE VOLTS WATTS CORD
1080 THERMAL 120 1800 15 180CA k 120 1500 12
1082 AIRPOT 120 1800 15 NEMA 5-15P 1082CAk 120 1500 12 1082XL 120 1800 15 1082XLCAk 120 1500 12
1086 THERMAL 115/230 3500 15.2 3 WIRE Requires 3 wire + gnd cord not supplied 1088 AIRPOT 115/230 3500 15.2 3 WIRE
k Meets Canadian standards
APPLICABILITY
This manual applies to the following Wells Bloomeld E. B. C.® products:
1080 1080CA 1082 1082ACA 1082CA 1082XL 1082XLCA
642 p/n 2M-75872 1080 1082 1086 1088 Owmers Manual
1086 1088
1
FEATURES AND OPERATING CONTROLS
IL1726
Fig. 1 Features & Operating Controls
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2
PRECAUTIONS AND GENERAL INFORMATION
E9 253
E9 253
ST D 4
WARNING: ELECTRIC SHOCK HAZARD
All servicing requiring access to non-insulated components must be performed by qualied
service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: INJURY HAZARD
All installation procedures must be performed by qualied personnel with full knowledge of all
applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING: ELECTRIC SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: BURN HAZARD
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments, where all operators are familiar with the appliance use, limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and has American sizes on hardware. All metric conversions are approximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by
qualied service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is and
listed under UL le E9253.
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the brewer will occur if these instructions are not followed.
CAUTION:
BURN HAZARD
Exposed surfaces of the appliance, brew chamber and airpot or server may be HOT to the touch, and can cause serious burns.
This brewer meets Standard 4 only when installed,
operated and maintained in accordance with the enclosed
642 p/n 2M-75872 1080 1082 1086 1088 Owmers Manual
instructions.
3
INSTALLATION INSTRUCTIONS
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to minimize installation time, the following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EQUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation Instructions are read and followed. Damage to the Brewer will occur if these instructions are not followed.
CAUTION:
UNSTABLE EQUIPMENT HAZARD
It is very important for safety and for proper operation that the brewer is level and stable when
standing in its nal operating
position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful operation of the brewer.
Bloomeld recommends 1/4”
copper tubing for installation of less than 25 feet and 3/8” for more than 25 feet from a 1/2” water supply line.
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer.
Set Brewer in its operating location. Level the brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember
to ush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve,
such as a 1/4-turn ball valve, to avoid loss of water ow thru the
valve.
A waterline lter is recommended in areas where water quality
may cause taste and/or odor problems.
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4
INSTALLATION INSTRUCTIONS (continued)
IL1615
NSF requires that the brewer be able to be moved for cleaning
underneath. A ex line or loops of copper tubing will satisfy this
requirement. See Figure 2 below.
Fig. 2 Water Supply Installation
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow
preventer is used, you must install a water hammer arrester
in the incoming line, between the backow preventer and the
brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1 Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure automatic brewers are connected to the water supply.
Models 1080 and 1082 are equipped with a cord and plug. They require a 115 - 125 volt 20 amp circuit (50/60 Hz, 2 wire plus ground, with NEMA 5-15R or 5-20R Receptacle).
IMPORTANT: The ground prong of the plug is part of a system designed to protect you from electrical shock in the event of internal damage. Never cut off the ground prong nor twist a
blade to t an existing receptacle. Contact a licensed electrician
to install the proper circuit and receptacle.
NOTE: This equipment must be installed to comply with applicable federal, state and local plumbing codes and ordinances.
WARNING:
SHOCK HAZARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT: Do not connect brewer to electrical power until
the tank is lled with water.
Pour water into the pour-over
opening until water ows from
the brew head.
IMPORTANT:
Supply power must match nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
Models 1086 & 1088 must be wired by an electrician, and require a 115/230V 20A circuit (50/60 Hz, 2 hot legs / 1 neutral leg, plus ground). Remove front panel to gain access to terminal block. Green terminal must be connected to a suitable building ground. Circuit must be capable of 3500 Watts.
See gure 3 at right.
642 p/n 2M-75872 1080 1082 1086 1088 Owmers Manual
IMPORTANT: Wiring must be installed in approved solid or
exible conduit, and must be secured to the brewer with a strain
relief (to be provided by the installer).
5
Fig. 3 115/230 Volt Terminal Block
OPERATION
BREW SIGNAL TIMER:
-BREW LIGHT
END OF BREW BEEPER
(MINUTES)
SOLENOID TIMER (WATER VOLUME)
(SECONDS)
IL1727
Fig. 4 Brewer Operation Diagram
A.IMPORTANT:
Tank must be full of water before connecting
For initial start-up, or if the brewer has not been used for an
brewer to electrical power. Heating elements will be
Be sure spray disk and brew gasket are properly installed in the
damaged if allowed to operate without being fully
Be sure the water supply is properly connected and the water
submerged in water. Damage caused by operating the brewer without water in the tank
• Be sure the WATER TANK IS FILLED
BEFORE plugging the brewer into a receptacle, or otherwise
is NOT COVERED BY WARRANTY.
Once the tank is full of water, connect the brewer to electrical
The heating elements will begin heating the water in the tank.
START-UP
extended period of time:
brew head.
supply valve is turned ON.
connecting brewer to electrical power THE WATER TANK MUST BE FILLED. Place an empty decanter under the brew head. Lift the pour-over cover then pour warm tap water into the pour-over
opening until water ows from the brew head. When water stops
dripping from the brew head, empty the container.
power. For Models 1086 & 1088, press power switch to ON.
When the water has reached the proper temperature, the “HEAT” LED will go out.
642 p/n 2M-75872 1080 1082 1086 1088 Owmers Manual
6
OPERATION (continued)
WATER HEATER
Water temperature is sensed by an electronic water temperature probe inserted into the water tank. This temperature signal is fed to the controller.
The setpoint temperature is adjustable. The controller sends a command signal to the power board based upon a comparison between the setpoint temperature and actual temperature. See page 15.
The power board energizes the heating elements based on the command signal from the controller.
Excessive temperature will trip the hi-limit safety switch. The hi-limit will automatically reset when the brewer cools.
WATER FLOW
POUR-OVER FEATURE
Pouring any amount of water into the pour-over opening and into the basin pan forces an identical amount of heated water out of the tank and through the spray head.
AUTOMATIC OPERATION
Pressing the BREW key energizes the solenoid valve, allowing water from an external water supply
to ow into the water tank. The incoming water
forces heated water out of the tank to perform the brew.
The solenoid uses a ow control device so that ow is consistent between 20 p.s.i. and 90 p.s.i.
The length of time the solenoid is open is controlled by the time setting of the controller. See page 18.
After the solenoid closes, water will continue to ow
to the brew chamber until the water level in the tank falls below the brew pickup, breaking the siphon.
HOT WATER FAUCET
The faucet water coil is submerged in the hot water tank and draws heat from the brew water. Wa­ter going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply water pressure, any time the faucet shut-off valve is
OPEN
.
Fig. 5 Heat Control Diagram
642 p/n 2M-75872 1080 1082 1086 1088 Owmers Manual
Fig. 6 Water Flow Diagram
7
OPERATION (continued)
IMPORTANT:
DO NOT energize this brewer until the water
tank has been lled. Dry ring will damage heating
elements. See page 6.
Fig. 7 Turning Brewer ON or OFF
ELECTRONIC FEATURES
Energizing the Brewer
When electric power is applied to the unit, all the lights will ash four
times and four beeps will sound. The unit will be OFF.
Press the ON/OFF key. Four beeps will sound and all lights will ash
once. The POWER indicator will remain ON. If the water temperature is more than 10ºF below the setpoint, the HEAT indicator will glow until water temperature reaches setpoint.
Press the ON/OFF key again to turn the brewer OFF. Three beeps will sound, the tank heater and all warmers will be switched off, and all indicator lights will go out.
Brew Settings
See pages 15 & 16 for setting Brew Time and Temperature.
ABS™ (Automatic Brew Start)
Start a brew by pressing BREW. A single beep will sound. The system will verify that the water in the tank is at the proper temperature. If it is,
brew will start immediately. Otherwise, the BREW indicator will ash
(Brew Waiting Mode) until the water reaches setpoint temperature, then the indicator will glow and brew will commence. If the main warmer is off, it will be energized automatically.
At the conclusion of the brew cycle, three beeps will sound.
NOTE: To override Brew Waiting Mode, press and hold the BREW key
for 3 seconds while the BREW indicator is ashing. Brew will begin
regardless of water temperature. To avoid under-temperature brews, this feature should only be used when setting brew volumes.
Fig. 8 Initiate a Brew
Fig 9 Brew Cancel
NOTE: Brew Waiting Mode (BREW indicator ashing) prevents
multiple, unattended brews. While the BREW indicator is on or
ashing, any additional strokes of the BREW key will be ignored (there
will be a beep each time the key is pressed, however). Another brew cannot be initiated until the previous brew is complete.
The Brew Waiting Time, also called Dripout Time, (interval between when the brew is initiated and the audible signal sounds at the end of the brew) may be adjusted between 2 and 8 minutes at the Brew Signal Timer dial on the controller. See page 16.
Brew Cancel
To cancel a brew in progress or a brew in waiting, press the CANCEL key. Two beeps will sound and the BREW indicator will go out.
NOTE: If a brew in progress is cancelled, coffee will continue to ow
until all water delivered has dripped through the brew chamber.
8
642 p/n 2M-75872 1080 1082 1086 1088 Owmers Manual
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