Bloomfield 1016BVM Installation Manual

10 Sunnen Drive
St. Louis, MO 63143
telephone: 314-678-6336
fax: 314-781-2714
www.wellsbloomfield.com
BLOOMFIELD INDUSTRIES
Place this chapter in the Beverage Section of the Equipment Manual
OWNERS MANUAL
for
E.B.C Electronic Brew
Control™
COFFEE BREWERS
Model 1016BVM Brewer with optional 8900-series glass decanters
MODEL:
1016BVM
Includes:
Installation
Operation
Use & Care
Servicing Instructions
This instruction is for the
exclusive use of licensees
and employees of McDonalds
Systems, Inc.
2m-75936 Rev. I M912 120120
NOTE: For your protection, please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory. Upon acceptance of this shipment, the transportation company assumes full responsibility for its safe delivery.
IF SHIPMENT ARRIVES DAMAGED:
1. VISIBLE LOSS OR DAMAGE: Be certain that any visible loss or damage is noted on the freight bill or express receipt, and that the note of loss or damage is signed by the delivery person.
2. FILE CLAIM FOR DAMAGE IMMEDIATELY: Regardless of the extent of the damage.
3. CONCEALED LOSS OR DAMAGE: if damage is unnoticed until the merchandise is unpacked, notify the transportation company or carrier immediately, and
le “CONCEALED DAMAGE” claim with them. This must be done within fteen (15) days from the date
the delivery was made to you. Be sure to retain the container for inspection.
Wells Bloomeld cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply you with the necessary documents to support your claim.
WARRANTY STATEMENT
SERVICE POLICY AND PROCEDURE GUIDE
ADDITIONAL WARRANTY EXCLUSIONS
SHIPPING DAMAGE CLAIMS PROCEDURE
1. Resetting of safety thermostats, circuit breakers, overload protectors, or fuse replacements unless warranted conditions are the cause.
2. All problems due to operation at voltages other than
specied on equipment nameplates; conversion to
correct voltage must be the customer’s responsibility.
3. All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment.
4. Replacement of items subject to normal wear, to include such items as knobs and light bulbs. Normal maintenance functions including adjustment of thermostats, microswitches, and replacement of fuses and indicating lights are not covered under warranty.
5. All problems due to inadequate water supply, such as uctuating, or high or low water pressure.
6. All problems due to mineral/calcium deposits, or contamination from chlorides/chlorines. De-liming is considered a preventative maintenance function and is not covered by warranty.
All electrical equipment manufactured by WELLS BLOOMFIELD, LLC is warranted against defects in materials and workmanship for a period of one year from the date of
original installation or eighteen (18) months from the date of shipment from our factory, whichever comes rst, and is for the benet of the original purchaser, except that:
a. airpots carry a 30 day parts warranty only.
b. dispensers; i.e., tea and coffee carry a 90 days parts
warranty only, excludes decanters. THE FOREGOING OBLIGATION IS EXPRESSLY GIVEN
IN LIEU OF ANY OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, WHICH ARE HEREBY EXCLUDED.
WELLS BLOOMFIELD, LLC SHALL NOT BE LIABLE FOR INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES FROM ANY CAUSE WHATSOEVER.
This warranty is void if it is determined that upon inspection by an Authorized Service Agency that the equipment has
been modied, misused, misapplied, improperly installed, or damaged in transit or by re, ood or act of God.
It also does not apply if the serial nameplate has been removed or unauthorized service personnel perform service.
The prices charged by Bloomeld Industries for its products
are based upon the limitations in this warranty. Seller’s obligation under this warranty is limited to the repair of
defects without charge by a Bloomeld Authorized Service
Agency or one of its sub-agencies. This service will be provided on customer’s premises for non-portable models.
Portable models (a device with a cord and plug) must be
taken or shipped to the closest Authorized Service Agency, transportation charges prepaid, for services.
In addition to restrictions contained in this warranty, specic limitations are shown below (Additional Warranty Exclusions). Bloomeld Industries Authorized Service Agencies are located
in principal cities. This warranty is valid in the United States and void elsewhere.
Please consult your classied telephone directory or your food service equipment dealer; or, for information and other details
concerning warranty, write to:
Service Parts Department
Wells Bloomeld, LLC
10 Sunnen Drive, St. Louis, MO 63143
Phone: (314) 678-6336... Fax: (314) 781-2714
7. Full use, care and maintenance instructions are supplied with each machine. Those miscellaneous adjustments noted are customer responsibility. Proper attention will prolong the life of the machine.
8. Travel mileage is limited to sixty (60) miles from an
authorized Service Agency or one of its sub-agencies.
9. All labor shall be performed during normal working hours.
Overtime premium shall be charged to the customer.
10. All genuine Bloomeld replacement parts are warranted for ninety (90) days from date of purchase on non-
warranted equipment. Any use of non-genuine
Bloomeld parts completely voids any warranty.
11. Installation, labor and job check-out are not considered warranty.
12. Charges incurred by delays, waiting time or operating restrictions that hinder the service technicians ability to perform services are not covered by warranty. This includes institutional and correctional facilities.
xi
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
TABLE OF CONTENTS
WARRANTY STATEMENT xi SPECIFICATIONS 1 FEATURES & OPERATING CONTROLS 2 PRECAUTIONS & GENERAL INFORMATION 3 AGENCY LISTING INFORMATION 3 INSTALLATION INSTRUCTIONS 4 OPERATION 6 BREWING COFFEE 8 CLEANING INSTRUCTIONS 9 TROUBLESHOOTING SUGGESTIONS 10 ERROR DETECTION 11 SERVICING INSTRUCTIONS 14 Deliming Instructions 20 EXPLODED VIEW & PARTS LIST 22 WIRING DIAGRAMS 25
INTRODUCTION
Thank You for purchasing this Wells Bloomeld coffee brewer.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use, care for and maintain or repair the appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL STYLE VOLTS
50/60 Hz
1016BVM 3 Warmer
Automatic Coffee Brewer with Hot Water Faucet
120/240 VAC 3800 watts 20 amp NEMA L14-20P
WATTS AMPS1øPOWER SUPPLY
CORD
Twist Lock
APPLICABILITY
This manual applies to the following Bloomeld products:
1016BVM
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
1
1016BVM FEATURES AND OPERATING CONTROLS
Fig. 1 1016BVM Features and Operating Controls
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
2
PRECAUTIONS AND GENERAL INFORMATION
STD 4
WARNING: Electric Shock Hazard
All servicing requiring access to non-insulated components must be performed by qualied service personnel. Do not open any access panels which require the use of tools. Failure to heed this warning can result in electrical shock.
WARNING: Injury Hazard
All installation procedures must be performed by qualied personnel with full knowledge of all applicable electrical and plumbing codes. Failure could result in property damage and personal injury.
WARNING Electric Shock Hazard
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious Injury.
WARNING: Burn Hazard
This appliance dispenses very hot liquid. Serious bodily injury from scalding can occur from contact with dispensed liquids.
This appliance is intended for commercial use only.
This appliance is intended for use to brew beverage products for human consumption. No other use is recommended or authorized by the manufacturer or its agents.
This appliance is intended for use in commercial establishments,
where all operators are familiar with the appliance use,
limitations and associated hazards. Operating instructions and warnings must be read and understood by all operators and users.
Except as noted, this piece of equipment is made in the USA and
has American sizes on hardware. All metric conversions are ap-
proximate and can vary in size.
The following trouble shooting, component views and parts lists are included for general reference, and are intended for use by qualied service personnel.
This manual should be considered a permanent part of this appliance. The manual must remain with the appliance if it is sold or moved to another location.
AGENCY LISTING INFORMATION
This brewer is and
listed under UL le 990H.
CAUTION:
EqUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation
Instructions are read and followed.
Damage to the Brewer will occur if
these instructions are not followed.
CAUTION:
BURN HAzARD
Exposed surfaces of the appliance, brew chamber and airpot ,decanter or thermal server may be HOT to the touch, and can cause serious burns.
This brewer meets
operated and maintained in accordance with the enclosed
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
instructions.
Standard 4 only when installed,
3
INSTALLATION
READ THIS CAREFULLY BEFORE STARTING THE INSTALLATION
IMPORTANT:
To enable the installer to make a quality installation and to
minimize installation time, the
following suggestions and tests should be done before the actual unit installation is started:
CAUTION:
EqUIPMENT DAMAGE
DO NOT plug in or energize this appliance until all Installation
Instructions are read and followed. Damage to the
Brewer will occur if these
instructions are not followed.
CAUTION:
UNSTABLE EqUIPMENT
HAzARD
It is very important for safety
and for proper operation that the brewer is level and stable when standing in its nal operating position. Provided adjustable, non-skid legs must be installed at each corner of the unit. Failure to do so will result in movement of the brewer which can cause personal Injury and/ or damage to brewer.
NOTE: Water supply inlet line must meet certain minimum criteria to insure successful
operation of the brewer. Bloomeld recommends 1/4” copper tubing for installation of less than 12 feet and 3/8” for more than 12 feet from a 1/2” water supply line.
Unpack the unit. Inspect all components for completeness and condition. Ensure that all packing materials have been removed from the unit.
Verify that the Spray Head Gasket and Spray Disk are properly installed.
LEVELING THE UNIT
Verify that an adjustable leg is installed at each corner of the brewer.
Set Brewer in its operating location. Level the Brewer. A spirit level should be placed on the top of the unit, at the edge, as a guide when making level adjustments.
Level the unit from left to right and front to back by turning the adjustable feet. Be sure all four feet touch the counter to prevent tipping.
PLUMBER’S INSTALLATION INSTRUCTIONS
IMPORTANT:
This equipment must be installed to comply with all appli-
cable federal, state and local plumbing codes and ordinances; specically: The Basic Plumbing Code of Building Ofcials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
Brewer should be connected to a POTABLE WATER, COLD WATER line. Flush water line before connecting to Brewer.
DO NOT use a saddle valve with a self-piercing tap for the water line connection. Such a tap can become restricted by waterline debris. For systems that must use a saddle tap, shut off the main water supply and drill a 3/16” (minimum) tap for the saddle connection, in order to insure an ample water supply. Remember to ush the line prior to installing the saddle.
The brewer must be installed on a water line with average pressure between 20 PSI and 90 PSI. If your water pressure exceeds 90 PSI at anytime, a pressure regulator must be installed in the water supply line to limit the pressure to not more than 90 PSI in order to avoid damage to lines and solenoid.
A water shut-off valve should be installed on the incoming water line in a convenient location (Use a low restriction type valve, such as a 1/4-turn ball valve, to avoid loss of water ow thru the valve.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
4
INSTALLATION (continued)
The water line must terminate in a 1/4” male are tting, which will connect to the provided ex line. See Figure 2 below.
Fig. 2 Water Supply Installation
In some areas, local codes require a backow preventer (check valve) to be installed on the inlet water line. If a backow
preventer is used, you must install a water hammer arrester in the
incoming line, between the backow preventer and the brewer inlet, as far away from the brewer as space will allow. This will relieve the excessive back pressures that can cause faucet leaks and solenoid malfunctions.
ELECTRICIAN’S INSTALLATION INSTRUCTIONS
REFER TO ELECTRICAL SPECIFICATIONS - Page 1
Check the nameplate to determine correct electrical service required for the Brewer to be installed.
IMPORTANT: Before connecting to electricity, make sure
automatic brewers are connected to the water supply.
Model 1016BVM is equipped with a cord and twist-lock plug.
It requires a 120/240 volt 30 amp circuit (50/60 Hz, 3 wire plus ground, with NEMA L14-20R Twist-Lock Receptacle).
WARNING:
ELECTRIC SHOCK HAzARD
Brewer must be properly grounded to prevent possible shock hazard. DO NOT assume a plumbing line will provide such a ground. Electrical shock will cause death or serious injury.
IMPORTANT:
Supply power must match
nameplate for voltage and phase. Connecting to the wrong voltage will damage the brewer or result in decreased performance. Such damage is not covered by warranty.
IMPORTANT: Do not connect
brewer to electrical power until you are ready to ll the tank. See instructions on page 6.
IMPORTANT: The ground
prong of the plug is part of a
system designed to protect
you from electrical shock in
the event of internal dam-
age. Never cut off the ground prong nor twist a blade to t an existing receptacle. Contact a licensed electrician to install the proper circuit and receptacle.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
5
1016BVM OPERATION
Fig. 3 Brewer Operation Diagram
IMPORTANT:
Tank must be full of water before pressing POWER key “on”. Heating elements will be damaged if allowed to operate without being fully submerged in water. Damage caused by operating the brewer
without water in the tank is NOT COVERED BY
WARRANTY.
START-UP
A.
For initial start-up, or if the brewer has not been used for an extended period of time:
• Be sure spray disk and brew gasket are properly installed in the brew head.
• Be sure the water supply is properly connected and the water supply
valve is turned ON.
• Be sure the WATER TANK IS FILLED.
IMPORTANT: Fill the water tank before energizing this unit:
Insert the brew chamber (empty) and place an EMPTY decanter in
1. place under the brew chamber. Connect unit to electric power. Four beeps will sound and all lights
2. glow momentarily.\ Be sure the brewer is “off” (if necessary, press ON/OFF key until
3. no LEDs are lit). Press BREW key three (3) times, then press CANCEL key once.
4. BREW and HEAT indicators will ash while tank is lling. When water starts to ow from the brew chamber, the tank is full.
5. Press ON/OFF key once to terminate ll. Heating element will be energized and will begin heating water in preparation for the rst brew. When the water has reached the proper temperature, the HEAT light will go out.
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
To Fill Tank, Press BREW—BREW—BREW—CANCEL .
6
1016BVM OPERATION (continued)
WATER HEATER
Water temperature is sensed by an electronic water temperature probe inserted into the water tank. This temperature signal is fed to the controller.
The setpoint temperature is adjustable. The controller sends a command signal to the power board based upon a comparison between the setpoint temperature and actual temperature. See page 15.
The power board energizes the heating elements based on the command signal from the controller.
Excessive temperature will trip the hi-limit
safety switch. When the brewer cools, remove front panel and press the red button on the hi-limit to reset.
WATER FLOW
AUTOMATIC OPERATION
Pressing the BREW key energizes the
solenoid valve, allowing water from an external water supply to ow into the water tank. The incoming water forces heated water out of the tank to perform the brew.
The solenoid uses a ow control device so that ow is consistent between 20 p.s.i. and 90 p.s.i.
The length of time the solenoid is open is controlled by the time setting of the controller. See page 16.
After the solenoid closes, water will continue to ow to the brew chamber until water level in the tank falls below the brew pickup, breaking the siphon.
Fig. 4 Heat Control Diagram
HOT WATER FAUCET
The faucet water coil is submerged in the hot water tank and draws heat from the brew water. Water going to the water coil is not controlled by the solenoid valve.
Hot water is provided at the faucet, at supply
water pressure, any time the faucet shut-off
912 p/n 2M-75936 Owners Manual 1016BVM Coffee Brewer
valve is OPEN.
Fig. 5 Water Flow Diagram
7
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