Blodgett 6E-SC Installation Manual

SC-E Series
ELECTRIC ATMOSPHERIC STEAMER ON CABINET BASE
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Manufacture Service Questions: 866-518-3977
PART NUMBER 170169 REV B (04/11)
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE. READ, UNDERSTAND AND FOLLOW THE INSTRUCTIONS AND WARNINGS CONTAINED IN THIS MANUAL.
FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
NOTIFY CARRIER OF DAMAGE AT ONCE IT IS THE RESPONSIBILITY OF THE CONSIGNEE TO INSPECT THE CONTAINER UPON RECEIPT OF SAME AND TO DETERMINE THE POSSIBILITY OF ANY DAMAGE, INCLUDING CONCEALED DAMAGE. WE SUGGEST THAT IF YOU ARE SUSPICIOUS OF DAMAGE TO MAKE A NOTATION ON THE DELIVERY RECEIPT. IT WILL BE THE RESPONSIBILITY OF THE CONSIGNEE TO FILE A CLAIM WITH THE CARRIER. WE RECOMMEND THAT YOU DO SO AT ONCE.
IMPORTANT - READ FIRST - IMPORTANT
WARNING: THE UNIT MUST BE INSTALLED BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY AND
PLUMBING. IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND/OR DAMAGE TO THE EQUIPMENT. THE UNIT MUST BE INSTALLED IN ACCORDANCE WITH APPLICABLE CODES.
NOTICE: DO NOT BLOCK THE RIGHT SIDE VENTS, AND DO NOT INSTALL WITHIN 12 INCHES OF A HEAT
SOURCE SUCH AS A BRAISING PAN, DEEP FRYER, CHAR BROILER OR KETTLE.
NOTICE: LEVEL THE UNIT FRONT TO BACK, OR PITCH IT SLIGHTLY TO THE REAR, TO AVOID DRAINAGE
PROBLEMS.
CAUTION: DO NOT LOCATE THE CABINET DIRECTLY OVER A FLOOR DRAIN OR SINK. HUMIDITY OR WATER
FROM A DRAIN WILL DAMAGE ELECTRICAL PARTS OF A UNIT.
WARNING: TO AVOID DAMAGE OR INJURY, FOLLOW THE WIRING DIAGRAM EXACTLY WHEN CONNECTING A
UNIT.
CAUTION: DO NOT USE PLASTIC PIPE. DRAIN MUST BE RATED FOR BOILING WATER.
WARNING: DO NOT CONNECT THE DRAIN DIRECTLY TO A BUILDING DRAIN.
WARNING: BLOCKING THE STEAM GENERATOR OR CAVITY DRAIN SCREEN MAY BE HAZARDOUS.
IMPORTANT: IMPROPER DRAIN CONNECTION WILL VOID WARRANTY.
WARNING: WHEN YOU OPEN THE DOOR, STAY AWAY FROM STEAM COMING OUT OF THE UNIT. STEAM CAN
CAUSE BURNS.
WARNING: BEFORE CLEANING THE OUTSIDE OF THE STEAMER, DISCONNECT THE ELECTRIC POWER SUPPLY.
KEEP WATER AND CLEANING SOLUTIONS OUT OF CONTROLS AND ELECTRICAL COMPONENTS. NEVER HOSE OR STEAM CLEAN ANY PART OF THE UNIT.
WARNING: ALLOW COOKING CHAMBERS TO COOL BEFORE CLEANING.
WARNING: CAREFULLY READ THE WARNINGS AND FOLLOW THE DIRECTIONS ON THE LABEL OF EACH
CLEANING AGENT. USE SAFETY GLASSES AND RUBBER GLOVES AS RECOMMENDED BY DELIMING AGENT MANUFACTURER.
WARNING: DO NOT MIX DE-LIMING AGENTS (ACID) AND DE-GREASERS (ALKALI) IN THE STEAM GENERATOR
OR ON THE COOKING CHAMBER WALLS.
WARNING: DO NOT PUT HANDS OR TOOLS INTO THE COOKING CHAMBER UNTIL THE FAN HAS STOPPED
TURNING.
WARNING: DO NOT OPERATE THE UNIT UNLESS THE REMOVABLE RIGHT SIDE PANELS HAVE BEEN RETURNED
TO THEIR PROPER LOCATIONS.
NOTICE: DO NOT USE A CLEANING OR DE-LIMING AGENT THAT CONTAINS ANY SULFAMIC ACID OR ANY
CHLORIDE, INCLUDING HYDROCHLORIC ACID. IF THE CHLORIDE CONTENT OF ANY PRODUCT IS UNCLEAR, CONSULT THE MANUFACTURER.
NOTICE: USE NO DE-GREASER THAT CONTAINS POTASSIUM HYDROXIDE OR SODIUM HYDROXIDE OR THAT
IS ALKALINE.
OM-SC-E 1
IMPORTANT - READ FIRST - IMPORTANT
WARNING: USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY THE MANUFACTURER OR
THEIR AUTHORIZED DISTRIBUTOR VOIDS ALL WARRANTIES AND CAN CAUSE BODILY INJURY TO THE OPERATOR AND DAMAGE THE EQUIPMENT. SERVICE PERFORMED BY OTHER THAN FACTORY­AUTHORIZED PERSONNEL WILL VOID ALL WARRANTIES.
WARNING: HIGH VOLTAGE EXISTS INSIDE CONTROL COMPARTMENTS. DISCONNECT FROM BRANCH BEFORE
SERVICING. FAILURE TO DO SO CAN RESULT IN SERIOUS INJURY OR DEATH.
2 OM-SC-E
Table of Contents
Important Operator Warnings ....................................................page 1-2
References.................................................................................... page 3
Equipment Description.................................................................. page 4
Water Quality and Treatment .......................................................... page 5
Inspection and Unpacking ............................................................ page 6
Installation .................................................................................. page 7-8
Operation ................................................................................ page 9-10
Cleaning.................................................................................. page 11-12
Maintenance................................................................................. page 13
Troubleshooting............................................................................ page 14
Electrical Schematic .................................................................. page 19
Service Log ................................................................................. page 20
References
UNDERWRITERS LABORATORIES, INC,
333 Pngsten Road
Northbrook, Illinois 60062
NATIONAL FIRE PROTECTION ASSOCIATION 60 Batterymarch Park Quincy, Massachusetts 02269
NFPA/70 The National Electrical Code
NSF INTERNATIONAL 789 N. Dixboro Rd. P.O. Box 130140 Ann Arbor, Michigan 48113
OM-SC-E 3
Equipment Description
WARNING
BEFORE REMOVING ANY PARTITION OR
PANEL, TURN OFF THE ELECTRICAL POWER
AND LET THE FAN STOP ROTATING. BEFORE WORKING ON ANY ELECTRICAL COMPONENT, DISCONNECT THE POWER
SOURCE FROM THE UNIT.
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE TO
THE EQUIPMENT. THE UNIT MUST BE
INSTALLED IN ACCORDANCE WITH
APPLICABLE CODES.
Your Atmospheric Convection Steamer is designed to give years of service. It has two stainless steel cavities (cooking chambers) which are served by twin, independent atmospheric steam generators which are electrically-heated. A powerful blower circulates the steam in each cavity, to increase heating efficiency.
Each cavity holds up to three steam table pans (12”x 20” x 2½”). A 18 gauge stainless steel cabinet encloses the cavities, the steam generators and the control compartment that houses electrical components. Door hinges are reversible (the doors may be set to open from the left or right). Operating Controls are on the front panel.
Steamers are equipped with fully electronic controls and a button-activated, pre­programmed CLEAN cycle. The On-Off switch is a touch pad control, and the distinctive symbol for steam is integrated into the panel design.
The drain system includes a spray condenser, which reduces condensate temperature and helps keep steam from escaping through the drain.
The steamer has two independent cavities, each
with its own base-mounted steam generator.
4 OM-SC-E
REAR VIEW
Water Quality & Treatment
It is essential to supply the steam generator with water that will not form scale. Even though the steam generator/boiler is engineered to minimize scale formation, scale development depends on the hardness of your water and the number of hours you operate the equipment each day.
Most water supplies contain minerals which form scale. It is this scale which could lead to an early component failure.
Your local water utility can tell you about the minerals in your water. The water going to the steam generator should have between 30 and 40 parts per million (ppm) total dissolved solids (TDS) and should have a pH (acidity rating) of 7.0 to 9.0. Please follow these simple precautions:
1. The best way to prevent scale is to use a Water Treatment System which has been specifically designed for steamers and combination ovens. Do not rely on unproven water treatment systems sold for scale prevention and removal. They may not be specifically designed to work with steamers and combination ovens.
2. A well-maintained water treatment system and a regular cartridge replacement schedule is essential.
3. Using a Water Treatment System will provide longer steam generator/boiler life, higher steam capacity, and reduce maintenance requirements. To avoid mineral build up in the steam generator, blow down the generator after every 5 hours.
4. If you notice a slowdown in steam production or an increase in deliming, have the steamer checked for scale build-up. This could be an indication that the water treatment cartridges need replacing. Heavy scale reduces the unit’s ability to boil water, and can even cause component failure.
MINIMIZE SCALE PROBLEMS BY INSTALLING AND MAINTAINING A WATER TREATMENT SYSTEM AND BY DELIMING THE STEAMER REGULARLY.
The steamer features two separate water inlets — one for the steam generator/boiler (treated water), the other for the spray condenser (untreated water). The second intake will reduce treatment requirements resulting in significant savings.
The dual water connections are side by side on the rear of the unit. When seen from the back of the unit, the treated water intake is on the right.
OM-SC-E 5
Inspection & Unpacking
CAUTION
SHIPPING STRAPS ARE UNDER TENSION
AND CAN SNAP BACK WHEN CUT.
CAUTION
THIS UNIT WEIGHS 550 POUNDS. GET HELP
AS NEEDED AND USE MATERIAL HANDLING
EQUIPMENT TO MOVE IT.
Your steamer will be delivered completely assembled in a heavy shipping carton and attached to a skid. On receipt, inspect the carton carefully for exterior damage.
Carefully cut the straps around the carton and detach the sides of the carton from the skid. Be careful to avoid personal injury. Strap edges may be very sharp, particularly where cut.
Write down the model number, serial number and installation date. Space for these entries is provided in the Service Log at the back of this manual. Keep the manual near the equipment for reference and update as needed.
When installing, use material handling equipment to lift the unit straight up from the skid. Check packing materials for any loose parts.
6 OM-SC-E
Installation
WARNING
THE UNIT MUST BE INSTALLED BY
PERSONNEL WHO ARE QUALIFIED TO
WORK WITH ELECTRICITY AND PLUMBING.
IMPROPER INSTALLATION CAN CAUSE
INJURY TO PERSONNEL AND/OR DAMAGE
TO THE EQUIPMENT. THE UNIT MUST BE
INSTALLED IN ACCORDANCE WITH
APPLICABLE CODES.
CAUTION
DO NOT INSTALL THE UNIT WITH THE RIGHT
SIDE VENTS BLOCKED OR WITHIN 12 INCHES
OF A HEAT SOURCE (LIKE A BRAISING PAN,
DEEP FRYER, CHAR BROILER, OR KETTLE).
TO AVOID DRAIN PROBLEMS, LEVEL THE
UNIT FRONT TO BACK.
WARNING
TO AVOID DAMAGE OR INJURY, FOLLOW THE
ELECTRICAL SCHEMATIC EXACTLY WHEN
CONNECTING THE UNIT.
UNIT FRONT
A. Electrical Supply Connection
1. Access for Connection, Panel Removal Open the wiring and control panel by removing screws from the front
panel. Lift the panel, and swing its bottom toward you. Set the panel aside.
2. Supply Voltage The unit must be operated at the rated nameplate voltage. A temporary
fluctuation of plus or minus 10 percent is acceptable.
3. Phase Selection Refer to the steamer schematic (at the back of this manual) for wiring
information.
4. Terminal Block The terminal block for incoming power is located at the back of the control
compartment. The ground terminal is located in the wiring compartment next to the terminal block. The unit must have a separate ground wire for safe operation. Minimum size for the ground wire is 10 AWG.
5. Supply Wire To determine the type of wire you need for the power supply, find the
operating voltage and number of phases on the unit data plate. Refer to the table provided on the next page or to the label on the unit’s back for the correct wire size and insulation temperature rating. The “Electrical Supply Connection” label inside the unit gives directions for proper connection of the terminal block jumpers. The wire specified has to be used, or the unit will not meet Underwriters Laboratories and National Electrical Code requirements.
Control Box
The knockout hole is sized for a one inch conduit fitting. Pass the wire up the back
through this knockout hole to the front. Make
the connections from the front.
6. Branch Circuit Protection Each conductor must have over-current protection. Refer to the label on
the back of the unit for the proper wire type and size. Connections to the unit must be watertight. We strongly recommend that the steamer have its own branch circuit protection. Current and power demands for the different units are as follows:
ELECTRICAL SUPPLY CONNECTIONS
VOLTAGE PHASE WIRING REQUIRED
208 1
208 3
240 1
240 3
480 3
480 1
#2 AWG copper only, at least 75°C #3 AWG copper only, at least 90°C
#4 AWG copper only, at least 75°C #6 AWG copper only, at least 90°C
#3 AWG copper only, at least 75°C #4 AWG copper only, at least 90°C
#6 AWG copper only, at least 75°C #8 AWG copper only, at least 90°C
#10 AWG copper only, at least 75°C #10 AWG copper only, at least 90°C
#10 AWG copper only, at least 75°C #10 AWG copper only, at least 90°C
MAXIMUM
CURRENT
92 AMP 19 Kw
53 AMP 19 Kw
80 AMP 19 Kw
46 AMP 19 Kw
23 AMP 19 Kw
40 AMP 19 Kw
POWER
OM-SC-E 7
Installation
B. Water Connection
Install a check valve to prevent back flow in the incoming cold water line, as
required by local plumbing codes. Water pressure in the line should be between 30 and 60 PSIG (210 and 420 kPa). If pressure is above 60 PSIG, a pressure regulator will be needed.
A ¾ inch NH connector (garden hose type) is used to attach the water supply to
the water inlet valve. The minimum water feed line diameter is ½ inch (13mm). Use a washer in the hose connection. Do not allow the connection to leak, no matter how slow it may be.
If you have the dual water connection option, put the treated water (softened) to
the right intake (looking from the rear of the unit), and untreated water to the left. Connections for both are made as described above.
C. Drain Connection The steamer must be leveled front to back. A 1½ inch (38mm) ID hose may be
attached to the drain pipe by means of a hose.
Do NOT use plastic pipe. The drain must withstand boiling water.
Don’t allow water traps in the hose.
Install the drain line with a constant downward pitch. Do not allow any water
traps in the line. A trap can cause pressure to build up inside the cavity during steaming, which will make the door gasket leak.
IMPROPER CONNECTION OF THE DRAIN WILL VOID YOUR WARRANTY.
8 OM-SC-E
Operation
WARNING
ALL POTENTIAL USERS OF THE EQUIPMENT
SHOULD BE TRAINED IN SAFE AND CORRECT
OPERATING PROCEDURES.
NO ATTEMPT SHOULD BE MADE TO OPERATE THIS EQUIPMENT DURING
A POWER FAILURE.
WARNING
WHEN YOU OPEN THE DOOR, STAY AWAY
FROM THE STEAM COMING OUT OF THE
UNIT. THE STEAM CAN CAUSE BURNS.
NOTE: Before the steamer can be operated as described in this section, the pilot burner flame must be established. For details see the Initial Start-Up section and the Automatic Operation of Pilot on previous page.
A. Controls
Operator controls are on the front right of the unit. The control panel on new
models has the following touch pads and indicator lights:
• TheON/OFFtouchpadgetsthesteamerreadyforuse,orshutsitoff.
• TheREADYindicatorlightshowsthatthesteamgeneratorisatstandby
temperature and the cavity is hot enough to begin steaming.
• TheDELIMEindicatorlightislitwhentheunitisoperatinginthecleaning
mode.
• TheSERVICEindicatorlightshowswhenthewaterlevelprobeshavestopped
working, and need to be cleaned (normally an indication of lime deposits).
When one probe is not working, the DELIME light flashes briefly every few
seconds. If both probes fail the SERVICE light will come on continuously and the beeper will sound.
• TheHITEMPindicatorlightcomesonwhenthesteamgeneratoristoohot.
Steamer
Timer
Ready
Indicator
Light
Delime
Indicator
Light
Hi Temp
Indicator
Light
Power ON/OFF Button
Power Indicator Light
Service Indicator Light
Clean Button
The unit will automatically shut off, and cannot be turned on again until the
steam generator cools and the HI TEMP indicator light goes out.
• TheTIMINGindicatorlightstaysonwhenthetimerisrunning.
• TheCLEANtouchpadisusedtostarttheautomatic50minutecleaningcycle.
The timer is used in three ways:
1. In the OFF position the steam generator stays at a low boil or “holding” temperature.
2. When a cook time is set, the unit steams until the timer runs down to OFF. Steaming stops, the DONE light (a red light on older models) comes on and a beeper sounds.
3. With the timer turned to the ON position, the unit steams continuously. The green light stays lit. The steamer will not time down.
OM-SC-E 9
Steamer
Timer
Ready
Indicator
Light
Delime
Indicator
Light
Hi Temp
Indicator
Light
Power ON/OFF Button
Power Indicator Light
Service Indicator Light
Clean Button
Operation
B. Operating Procedure
1. Press the ON switch/pad for the steamer. The steam generator will fill, and heat until the READY light comes on. (Aprox. 10 minutes.)
2. Load food into pans in uniform layers. Pans should be filled to about the same levels, and should be even on top.
3. Open the door and slide the pans onto the supports. If you will only be steaming one pan, put it in the middle position.
4. Close the door. With the READY indicator lit, take one of the following steps:
• Ifyouwanttosteamthefoodforacertainlengthoftime,setthetimer
for that period. The timer will automatically run the steamer for the set time and then turn it off. A red light will come on and a beeper will sound. Steam production stops.
• Ifyouwanttosteamcontinuously,turnthetimertothemanualON
position. A green light will come on. The unit will continue steaming until you stop it by turning the timer to OFF. When steaming continuously YOU MUST CONTROL STEAMING TIME.
5. Open the door. Remove the pans from the steamer, using hot pads or oven mitts to protect your hands from the hot pans.
6. To shut down the unit, press the ON/OFF touch pad. The steam generator will automatically drain.
10 OM-SC-E
Cleaning
WARNING
DISCONNECT THE POWER SUPPLY BEFORE
CLEANING THE OUTSIDE OF THE STEAMER.
KEEP WATER AND CLEANING SOLUTIONS
OUT OF CONTROLS AND ELECTRICAL
COMPONENTS. NEVER HOSE OR STEAM
CLEAN ANY PART OF THE UNIT.
DON’T MIX DE-LIMING AGENTS (ACID) WITH DE-
GREASERS (ALKALI) ANYWHERE IN THE UNIT.
AVOID CONTACT WITH ANY CLEANERS, DE-LIMING AGENT OR DE-GREASER AS
RECOMMENDED BY THE SUPPLIER. MANY
ARE HARMFUL. READ THE WARNINGS AND
FOLLOW THE DIRECTIONS!
EVEN WHEN THE UNIT HAS BEEN SHUT OFF,
DON’T PUT HANDS OR TOOLS INTO THE
COOKING CHAMBER UNTIL THE FAN HAS
STOPPED TURNING.
DON’T OPERATE THE UNIT UNLESS THE TWO
REMOVABLE INTERIOR PARTITIONS HAVE BEEN
PUT BACK IN THEIR PROPER LOCATIONS.
DON’T USE ANY CLEANING OR DELIMING
AGENT THAT CONTAINS ANY SULFAMIC
AGENT OR ANY CHLORIDE, INCLUDING
HYDROCHLORIC ACID (HCl). TO CHECK FOR
CHLORIDE CONTENT SEE ANY MATERIAL SAFETY DATA SHEETS PROVIDED BY THE
CLEANING AGENT MANUFACTURER.
IMPORTANT
DO NOT USE ANY METAL MATERIAL (SUCH
AS METAL SPONGES) OR METAL IMPLEMENT
(SUCH AS A SPOON, SCRAPER OR WIRE
BRUSH) THAT MIGHT SCRATCH THE SURFACE.
SCRATCHES MAKE THE SURFACE HARD TO
CLEAN AND PROVIDE PLACES FOR BACTERIA
TO GROW. DO NOT USE STEEL WOOL, WHICH
MAY LEAVE PARTICLES IMBEDDED IN THE
SURFACE WHICH COULD EVENTUALLY CAUSE
CORROSION AND PITTING.
To keep your steamer in proper working order, use the following procedure to clean the unit. This regular cleaning will reduce the effort required to clean the steam generators and cavities.
A. Suggested Tools
1. Mild detergent
2. Stainless steel exterior cleaner such as Zepper®
3. Steam generator de-liming agent. A liquid de-liming agent will be easier to use than crystals or powders. See the warning about chlorides, below
4. De-greaser, such as EncompasS®, Malone 34®, Puritan Puribrute®, or Con-Lie®
5. Cloth or sponge
6. Plastic wool or a brush with soft bristles
7. Spray bottle
8. Measuring cup
9. Nylon pad
10. Towels
11. Plastic disposable gloves
12. Funnel
B. Procedure
1. Outside a. Prepare a warm solution of the mild detergent as instructed by the
supplier. Wet a cloth with this solution and wring it out. Use the moist cloth to clean the outside of the unit. Do not allow freely running liquid to touch the controls, the control panel, any electrical part, or any open louver.
b. To remove material which may be stuck to the unit, use plastic wool,
a fiber brush, or a plastic or rubber scraper with a detergent solution.
c. Stainless steel surfaces may be polished with a recognized stainless
steel cleaner such as Zepper®.
2. Steam Generator and Cooking Chamber
Regular deliming, depending on your steamer usage and local water
quality, must be done to enhance performance and prolong the life of your convection steamer. Steamer must be turned off after every use to prevent lime scale buildup - do not run steamer continuously.
ALWAYS USE HOT PADS OR MITTS WHEN HANDLING HOT STEAMER PAN-
ELS OR RACKS.
RECOMMENDED TOOLS & CLEANERS:
Delimer/Descaler. Do NOT use any product containing chlorides or
sulfamic acid, including hydrochloric acid.
Nylon scrub pad, cloth and/or sponge
OM-SC-E 11
Cleaning
CAUTION
NEVER LEAVE A CHLORINE SANITIZER IN
CONTACT WITH STAINLESS STEEL
SURFACES FOR LONGER THAN 30
MINUTES. LONGER CONTACT CAN
CAUSE CORROSION.
Deliming
Port
DELIMING STEPS (Use Touch Pad):
STEP 1 Press ON/OFF to turn steamer off. Open door.
STEP 2 Let cavity cool for 5 minutes or longer. While cool, wipe out cavity. Close door.
STEP 3 Press and hold CLEAN while also turning steamer on by pressing ON/OFF, until only DELIME and POWER lights remain on (all lights will turn on, then off, except DELIME and POWER).
STEP 4 After 5 minutes, beeper will beep rapidly, signaling you to add Delimer/ Descaler. Door(s) must remain closed for entire delime cycle.
STEP 5 Pour 1 pint (2 cups) of delimer PER CAVITY into upper and /or lower delim­ing port(s) and then close port(s). Press CLEAN. Double-stacked unit cavi­ties may be delimed together or separately.
STEP 6 Delime cycle will start, taking about 30 minutes. When delime cycle is com­plete, DELIME light will appear, DONE light will flash and beeper will beep.
STEP 7 Press ON/OFF to turn steamer off. Let cavity cool for 5 minutes or longer. Open door, wipe out inside of cavity and wipe door gasket. Close door.
STEP 8 To use steamer, press ON/OFF. When READY light appears, steamer is ready to use.
NOTES:
• If DELIME light flashes rapidly (5 times per second), press DELIME to restart delime cycle.
• If power outage occurs during deliming, delime cycle must be re­started. Press DELIME.
• For best performance, do not interrupt delime cycle. If delime cycle must be stopped, press ON/OFF to turn on. Set timer for 5 minutes. After beeper beeps, press ON/OFF to turn off. Let cavity cool for 5 minutes or longer, carefully open door(s) and wipe out cavity com­pletely.
12 OM-SC-E
Maintenance
NOTE
THE UNIT CONTAINS NO FUSES THAT SHOULD
BE REPLACED BY THE OPERATOR.
The steamer is designed for minimum maintenance, and no user adjustments should be necessary. Certain parts may need replacement after prolonged use. If there is a need for service, only authorized representatives should perform the work. Always supply water with a low mineral count that meets the standards outlined in the Water Conditioning section of this manual.
If steam or condensate is seen leaking from around the door, take the following steps:
1. Check the door gasket. Replace if it is cracked or split.
2. Inspect the cooking chamber drain to be sure it is not blocked.
3. Adjust the latch pin to allow for changes that might occur as the gasket ages. a. Loosen the lock nut at the base of the latch pin. Turn the latch pin ¼ turn
clockwise, and re-tighten the lock nut.
b. After adjustment, run the unit to test for further steam leakage.
c. If there is still leakage, repeat the adjustment.
d. Continue adjusting the pin clockwise until the door fits tightly enough to
prevent leakage.
OM-SC-E 13
Troubleshooting
This steamer is designed to operate smoothly and efficiently if properly maintained. However, the following is a list of checks to make in the event of a problem. Wiring diagrams are furnished inside the service panel. If an item on the check list is marked with (X), it means that the work should be done by a factory-authorized service representative.
SYMPTOM WHO WHAT TO CHECK
Steam generator does not ll
with water.
No steam. User a. Is the ON switch depressed?
Red light comes on after four minutes.
Excessive steam escaping from rear of unit.
User a. Is the ON switch depressed?
b. Is the water supply connected? c. Is the water turned on? d. Check for low water pressure (less than 30 PSI or 210 kPa). e. Is the screen at the water connection clogged? f. Has the steam generator been delimed?
b. Is the water supply connected? c. Is the water turned on? d. Are steamer doors open? e. Is the steam generator limed up?
User a. Is the water supply connected?
b. Is the water turned on? c. Has the unit been delimed? (Refer to Cleaning Section)
User a. Is the water spray hose kinked or obstructed?
Authorized
Service Rep Only
b. Is the water spray solenoid connected? X c. Is the drain properly vented? X
14 OM-SC-E
Parts List
OM-SC-E 15
Parts List
16 OM-SC-E
Parts List
OM-SC-E 17
Parts List
Key Description Part #
1 TRANSFORMER 20VA 119815
2 CAPACITOR, 3MF 096813
3 TRANSFORMER 208/240V PRIMARY/24V
SECONDARY, 75VA
4 CONTACTOR 148102
5 FUSEHOLDER 096809
6 FUSE 071489
7 GROUND TERMINAL 106412
8 TERMINAL BLOCK 002577
9 WATER VALVE, CONDENSATE 100934
10 WATER VALVE, FILL 071235
11 TIMER 096826
12 PRESSURE RELIEF VALVE 140867
13 DRAIN VALVE 071234
14 STEAM INLET PORT 141336
15 GASKET, STEAM INLET PORT 099250
16 READY THERMOSTAT 088865
17 WATER LEVEL PROBE LEFT 141424
18 WATER LEVEL PROBE RIGHT 141285
19 DOOR SWITCH 096857
20 DOOR ASSEMBLY, COMPLETE 130858
21 KNOB 123100
22 CONTROL BOARD 141082
23 LIGHT & TIMER BOARD 137233
24 CONTROL BOARD COVER 143255
25 TORROID (480V ONLY) 119833
26 MOTOR ASSEMBLY 146880
27 ELEMENT 208V 9KW 141186
27 ELEMENT 240V 9KW 141187
27 ELEMENT 480V 9KW 141188
28 THERMOSTAT ASSEMBLY 094161
29 GASKET, ELEMENT 042366
30 RELAY, 12VDC 119813
31 ELECTRICAL PANEL ASSEMBLY 148576
32 CONTACTOR BRACKET 119894
121716
Key Description Part #
x TOP PANEL 143116
x FRONT PANEL OVERLAY 170161
x DOOR LATCH PIN 078914
x DOOR PIN LOCK NUT 003823
x CAVITY FAN 096790
x GENERATOR ASSEMBLY 141481
x LEFT PAN RACK 094148
x DOOR HANDLE 070123
x DOOR GASKET 124849
x MOTOR SHAFT SEAL 096868
x BLOWER COVER 096788
x RIGHT PAN RACK 094191
x LEFT SIDE PANEL 139942
x RIGHT SIDE PANEL 139941
x LOWER SIDE PANELS 139943
x LOWER FRONT PANEL 139944
x LOWER REAR PANEL 141290
x FLOW REDUCER, CONDENSATE 112719
x HARNESS, DOOR SWITCH/TSTAT 119868
x HARNESS, CAVITY LOWER CONTROL 140562
x HARNESS, CAVITY UPPER CONTROL 140563
x HARNESS, CONTROL BOARD 141084
x HARNESS, TRANSFORMER 119862
x HARNESS, TRANSFORMER 2 119871
x HARNESS, TIMER 123120
x HARNESS, CONTROL BOARD TO TIMER BOARD 123122
x JUMPER, VOLTAGE SELECT 123124
x HARNESS, POWER 24VAC 125853
x CONDUIT ASSEMBLY, AC SUPPLY 140882
x HARNESS, AC, HY-6E 140560
x HARNESS, CONTACTOR BOX 148117
x HARNESS, POWER 148118
x HARNESS, LOWER HEATER 148565
x HARNESS, UPPER HEATER 148566
x = not shown
18 OM-SC-E
Electrical Schematic
OM-SC-E 19
Service Log
Model No: Purchased From:
Serial No: Location:
Date Purchased: Date Installed:
Purchase Order No: For Service Call:
Date Maintenance Performed Performed By
20 OM-SC-E
OM-SC-E 21
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA
Telephone: 866-518-3977
PART NUMBER 170169 REV B (04/11)
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