Blodgett BPBB User Manual

A Middleby Company
44 Lakeside Avenue, Burlington, VT 05401 USA Telephone: (802) 860-3700 FAX (802) 864-0813 Website www.blodgett.com
INSTALLATION & OPERATION MANUAL
PHOENIX SERIES SUPER HEAVY DUTY RANGE LINE
MODEL SERIES BP, BPE, BPM, BPP, BPSB, BPCM, BPSHI & BPBB
P/N 3000012219 REV. A
Please read this manual completely before attempting to install or operate
this equipment. Notify carrier of damage. Inspect all components immediately.
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Page 1
IMPORTANT FOR YOUR SAFETY
THE INSTALLATION INSTRUCTIONS CONTAINED HEREIN ARE FOR THE USE OF QUALIFIED INSTALLATION AND SERVICE PERSONNEL ONLY. INSTALLATION OR SERVICE BY OTHER THAN QUALIFIED PERSONNEL MAY RESULT IN DAMAGE TO THE UNIT AND/OR INJURY TO THE OPERATOR. Qualified installation personnel are individuals, a firm, corporation, or company which either
in person or through a representative are engaged in and are responsible for:
A. The installation or replacement of gas piping or the connection, installation, repair or servicing of
equipment, who is experienced in such work familiar with all precautions required and have complied with all requirements of state or local authorities having jurisdiction. Reference: National Fuel Gas Code, ANSI Z223.1, section 1.4, latest addendum. Or National Gas – Profane Installation Code CSA B149.1 as applicable.
B. The installation of electrical wiring from the electric meter, main control box or service outlet to the
electric appliance. Qualified installation personnel must be experienced in such work, be familiar with all precautions required and have complied with all requirements of state and local authorities having jurisdiction. Reference: National Electric Code, ANSI/NFPA No. 70, latest addendum.
BLODGETT PHOENIX SERIES RANGES MUST BE INSTALLED IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL FUEL GAS CODE, ANSI Z223.1, LATEST ADDENDUM, INCLUDING:
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during and pressure testing of that system at test pressures in excess of ½ psig (14"WC /3.45 kPa).
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or greater than ½ psig (14" WC/3.45 kPa).
POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE SMELL OF GAS IS DETECTED. THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER.
WARNING
IN THE EVENT OF POWER FAILURE, DO NOT ATTEMPT TO OPERATE THIS DEVICE
IMPORTANT
IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF
VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMABLE VAPORS OR LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPRATING AND MAINTENANCE INSTRUCTIONS THOUROUGHLY BEFORE INSTALLING, OPERATING OR SERVICING THIS EQUIPMENT
P/N 3000012219 REV. A
Page 2
.
INTRODUCTION
Unpacking / Initial inspection
This appliance was inspected before leaving the factory. After unpacking, inspect the unit for any damage that may have occurred during shipping. **The transportation company assumes all responsibility for safe delivery. If the appliance is found to be damaged, save all packaging materials and contact the carrier within 7 days of delivery.
Move the appliance as close as possible to installation location. Remove all boxes and packaging material from inside of oven. Remove all shipping banding from pallet and top of range. Remove all tops and oven components from their boxes.
General
Blodgett Phoenix ranges are manufactured for use with natural or propane gas. The gas type for each range and the BTU rate is listed on the name plate. Verify the unit is for the correct gas type before installing it, by reading specifications on appliance rating plate. Please read the installation instructions carefully. Proper installation is essential for safe and trouble free operation of this appliance.
Rating Plate Location
Remove the kick plate. The data plate is located to the right of center (behind the kick plate) beneath the oven door. If gas orifices or regulator types (gas or propane) are changed in the field, the rating plate must be changed to reflect the new orifice or gas type. All work should be performed by a licensed and qualified professional.
Figure 1: Rating Plate
Location
Locate appliance in an area that will make it easy to load and unload the oven and will facilitate the movement of food orders. Read Ventilation Requirements in the Installation portion of this manual before locating the appliance.
WARNING
THE EQUIPMENT AREA MUST BE KEPT FREE AND CLEAR OF COMBUSTIBLE
MATERIALS.
P/N 3000012219 REV. A
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GENERAL RANGE SPECIFICATIONS
Model Width Height Depth
Standard Oven
Convection Oven
Convection ovens are provided with 1/4 HP 115 Volt 60HZ 1-Phase Blower Motor
PHOENIX Oven Specifications
28-1/4"
(71.75 cm)
28"
(71.12 cm)
(35.56 cm)
13-3/4" (34.92)
14"
27-3/4"
(70.48 cm)
24-1/2"
(62.23 cm)
P/N 3000012219 REV. A
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GAS BURNER BTU SPECIFICATIONS
MODEL/Feature BTU NOTES
Open burners 35,000 BTU per burner Lift-Off octagon type
Manual griddle T’stat controlled griddle
Hot top
30,000 BTU per burner 25,000 BTU per burner
20,000 BTU per burner 25,000 BTU per burner
1 Every 12" of Griddle width
12” wide full front to rear 18” wide full front to rear
Robata/Satay 35,000 BTU per burner 2 IR burners per grid
section
French Top Range 30,000 BTU per burner One for each top section
Charbroilers 15,000 BTU per burner
One Every 6" of Broiler width
Standard oven Convection Oven
35,000 BTU per burner 30,000 BTU per burner
Thermostat Adjustable from 150°F to 550°F
Gas Connections
Blodgett Phoenix ranges are supplied with a 1-1/4" front manifold and a 1" rear tailpipe. For rear connection, remove cap. Ranges are supplied with 3/4" gas pressure regulator. Operating pressure is 5.0" W.C. for natural gas or 10.0" W.C. for propane gas.
** Maximum incoming pressure is 14.0" W.C. (1/2 psi [3.45 kPa])
NOTE: Gas Pressure Regulator must be installed in an accessible “cool zone” protected from grease and debris.
NOTE: Use a pipe joint compound that has been approved for use with liquefied petroleum gases.
P/N 3000012219 REV. A
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INSTALLATION
HOOD AND VENTILLATION REQUIREMENTS
Combustion Air
This appliance should be installed in an environment capable of providing adequate combustion air for the range. Phoenix range model features and the BTU ratings are listed under GAS BURNER BTU SPECIFICATIONS table shown prior to this section. Locate the particular model/features being installed and note the BTU output of the features of each appliance, then add the BTU rate for all burners operating at once. IT IS IMPORTANT THAT ADEQUATE COMBUSTION AIR BE PROVIDED FOR THE TOTAL BTU CALCULATED. Avoid locating the appliance in a tightly confined area that is incapable of providing sufficient combustion air. Clear space MUST be provided in front of the appliance to allow for entry of combustion air.
Ventilation
An exhaust hood with code-approved fire controls and sufficient CFM exhaust must be provided to remove excess heat/steam/grease, etc. from cooking. The hood canopy must extend beyond all sides of the appliance. Refer to Standard NFPA No. 96 (latest edition) for the removal of smoke and grease laden vapors from commercial cooking equipment. Use the BTU listings under GAS BURNER BTU SPECIFICATIONS chart at the beginning of this manual to calculate the total BTU, and then furnish exhaust air CFM required. Room ventilation (make-up air) must be provided to compensate for air being removed by exhaust system. Excessive negative room air pressure will result if this is not done. Lack of exhaust and/or excessive negative pressure will interfere with oven and pilot light operation and result in pilot outage, improper combustion, and poor overall performance.
BATTERY INSTALLATION REQUIREMENTS
Ranges that are installed in a battery (two or more) must be aligned, leveled, with manifolds leveled and connected to each other.
Care must be exercised in leveling all appliances to the same plane. This is important so that the 1-1/4" gas manifolds located at the front of each appliance can be connected via plumbing unions. Failure to level all appliances to the same plane will prevent the proper interconnection of gas manifolds. If the manifolds do not line up from one appliance to another, re-check the level and correct so that appliances are leveled to the same plane.
Install the first appliance in the position it will occupy in the battery. Align and level the second appliance to it and connect gas manifolds together. Continue until all appliances are installed.
CAUTION: Provisions for gas and electrical shut offs must be incorporated in the design of the “battery” and accessible in the event the appliance is to be serviced.
CAUTION: All gas manifolds must align correctly to each other. Failure to provide proper alignment can damage gas manifolds, pilots and gas valves.
P/N 3000012219 REV. A
Page 6
Adequate air supply must be provided for combustion air. Provide a minimum of 36" of free space in front of all appliances. Provide adequate clearance for all air openings into combustion chamber on all appliances.
Provide a gas regulator sufficient to supply adequate gas flow for the total BTU requirement of all appliances that have connecting manifolds. Set gas regulators for 5.0" W.C. for natural gas regulators and 10.0" W.C. for propane gas regulators.
Plate shelves and high shelves are adjustable and can be locked together with standard 3/8" bolts.
When installed and individually connected to the gas supply, each appliance must have its own shutoff valve for servicing of the appliance.
ADJUSTABLE LEGS INSTALLATION
Raise the appliance above the floor. In the bottom plate of the appliance, locate the 5/8" nuts that are welded into the bottom plate. Thread each of the legs into these nuts tightly. Check that leg height adjustment operates freely.
OPTIONAL CASTERS INSTALLATION
Raise the appliance above floor. If legs are installed, remove them. Install casters by threading caster bolts tightly into nuts that are welded into the bottom plate of the appliance. If supplied, locking caster should be on the front side.
Locking Lever
Figure 2: Caster Installation
CAUTION: Caster height is fixed and can’t be adjusted. If the floor is more than 1/4"
out of level over the span of a single appliance, 5/8” washers may be added in between caster and bottom panel to level unit.
NOTE: When the appliance is to be installed with casters, gas connection must be made with approved connectors for movable gas appliances (ANSIZ21.69-1987 and addendum Z21.69189) with a quick-disconnect device approved for gas fuel. (ANSIZ21.41-1989) In addition, a secure method of limiting the movement of the appliance must be provided to protect the connector, gas line or any associated gas piping from excess tension or being pulled from its connection. See Figure 3.
P/N 3000012219 REV. A
Page 7
CAUTION: This restraining device must always be in place when the appliance is in use. If it is to be removed for cleaning purposes or to service the appliance, it must be re­installed before the appliance is put back into service. Per ANSI regulations Z-21.69 (connectors), Z-83.11 (commercial gas ranges), Z-21.41 (quick-disconnect devices), with latest revisions.
RESTRAINING DEVICE INSTALLATION
Figure 3: Restraining Device
(Must be installed when casters are used)
INSTRUCTIONS
This is a separate cable and should be less than 6" away from the gas connector in a parallel orientation.
1. Adjust cable clamps (1) so that cable length is 3" to 6" shorter than the length of the gas connector including fittings.
2. Secure eyelet plate to structurally sound attachment such as wall stud or other solid attachment point.
3. Attach the scissor hook to the staple and secure with cotter pin.
4. Attach the spring hook to the gas appliance.
5. ** Check to make certain that the overall length of the restraining device is 3" to 6" shorter than the overall length of the gas connector.
WARNING: Eyelet cable and all connections to wall and appliance must be strong and secure enough to prevent appliance movement from pulling on gas fitting in any way when the appliance is moved.
P/N 3000012219 REV. A
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