Blodgett AB2A Installation Manual

Since 1848
INSTALLATION INSTRUCTIONS FOR
AB2A VENTILATION SYSTEM
FOR BLODGETT DOUBLE DECK MT3870
COMPUTERIZED CONVEYOR OVEN
LISTED
BLODGETT OVEN COMPANY
A Division of
50 Lakeside Avenue, Box 586, Burlington, Vermont 05402 USA Telephone (800) 3315842, (802) 8603700 Fax: (802)8640183
PN M9519 (3/98)
1998 - G.S. Blodgett Corporation
TABLE OF CONTENTS
Delivery and Inspection Page 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Page 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning and Maintenance Page 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Servicing Page 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Flow Measurement Page 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AGENCY APPROVALS
The InVent Hood Systems are Listed by Underwriters Laboratories Inc. (UL) in category YYCW as Exhaust Hoods Without Exhaust Dampers. They are intended to be installed in accordance with NFPA 96, the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations. The basic Standard used by UL to investigate products in this category is UL 710, the Standard for Exhaust Hoods for Commercial Cooking Equipment.
These hoods are considered to be Type 1 according to the International Mechanical Code (IMC); that is, they are, installed at or above all commercial food heatprocessing equipment that produces grease vapors or smoke." IMC is published by the International Code Council, Inc. and is compatible with codes written by the Building Officials and Code Administrators International, Inc., (BOCA), the International Conference of Building Officials (ICBO), and Southern Building Code Congress International, Inc. (SBCCI). The Uniform Mechanical Code (UMC) published by ICBO defines a Type I Hood as, a kitchen hood for collecting and removing grease and smoke." A Type II Hood is a general hood for collecting and removing steam, vapor, heat or odors." The hood type is determined by the intended use. UL tested and approved the InVents for use in the Type I environment.
These Hoods are NSF approved to ANSI/NSF21992, Food Equipment corrosion resistant. Furthermore, that there be no sharp corners or open seams where food, residue or soil collect.
Page 1
. ANSI/NSF21992 requires that all materials used be
DELIVERY AND INSPECTION
Upon arrival of your AB2A ventilator, inspect the crate for damage and inform the shipper if necessary. Carefully unpack the unit and match the parts to the list below.
Item Blodgett P/N Qty Description
A AB2AA 1 AMU/Exhaust Manifold A1 AB2AA1 1 AMU Duct Extension A2 AB2AA2 1 Exhaust Duct Extension A3 AB2AA3 1 Top Exhaust Enclosure Bracket, Left A4 AB2AA4 2 Exhaust Duct Ceiling Trim A5 AB2AA5 2 AMU Duct Ceiling Trim B AB2AB 1 AMU Support Bracket, Right C AB2AC 1 AMU Support Bracket, Left D AB2AD 1 Lower Front AMU Plenum E AB2AE 1 Middle Front AMU Plenum F AB2AF 1 Upper Front AMU Plenum G AB2AG 2 Filter Trough/Receptacle H1 M9500 2 Filter,10x16" H2 M9501 2 Filter, 10 x 20" J AB2AJ 1 Vertical Exhaust Manifold, Left K AB2AK 1 Cooling Fan Exhaust Enclosure L AB2AL 1 Upper Top End Enclosure, Right L1 AB2AL1 1 Lower Top End Enclosure, Right L2 AB2AL2 1 Upper Heat Sheild, Right M AB2AM 1 Lower End Enlosure, Right M1 AB2AM1 1 Lower Heat Shield, Right N AB2AN 1 Upper Top End Enclosure, Left N1 AB2AN1 1 Lower Top End Enclosure, Left N2 AB2AN2 1 Upper Heat Shield, Left P AB2AP 1 Lower End Enclosure, Left P1 AB2AP1 1 Lower Heat Shield, Left Q AB2AQ 1 Hardware Bag (includes the following)
Q1 M9519 1 Installation Instructions Q2 M0652 4 1/4"20 Lock Nut Q3 M0222 8 1/4"20 x 1/2" Hex Head Screw Q4 R1417 1 1/4"20 Shoulder Bolt
Page 2
Item Blodgett P/N Qty Description
Q5 M9509 1 1/4"20 x 1/2" Thumb Screw with Shoulder Washer Q6 M3828 2 Stacking Pins Q7 653 12 1/4" Flat Washer
Q8 M6315 3 #1024 x 1/2" Slotted Hex Head Screw R AB2AR 3 Oven Securing Clip S AB2AS 1 Mounting Bracket (Rev. A) S1 AB2AS1 1 Mounting Bracket (Rev. B) T AB2AT 1 Vertical Exhaust Manifold, Right
[G]
[P1]
[A4]
[A5]
[A3]
[N1]
[N2]
[A2]
[P]
[A]
[N]
[J]
[A1]
[C]
[S1]
[S]
[K]
[M]
[F]
[D]
[L2]
[L]
[L1]
[M1]
[E]
[T]
[H1]
[B]
[H2]
Figure 1
Page 3
INSTALLATION
Step 1 - Oven Preparation
Assemble both ovens as described in the Blodgett MT3870 OwnerOperator Manual.
Use the three (3) Oven Securing Clips [R] to secure the two decks together and prevent shifting. (See Figure 2)
[R]
[R]
[R]
Page 4
Figure 2
If the ovens are equipped with align ment knockouts, remove the two (2) front indents. Those holes should match the two (2) shown in Figure 3.
If the ovens are not equipped with align ment indents, locate the center, front, top edge of the upper oven. Drill two (2) 7/16" diameter holes in the top of the oven as indicated in Figure 3. The holes should penetrate both the top skin" of the oven as well as the angle frame members. There is no need to penetrate the top of the oven by more than 7/8".
68 1/2
34 1/4 34 1/4
7/16 (2 PLS)
2 7/162 7/16
Page 5
FRONT OF OVEN
Figure 3
If the ovens are equipped with louvered cooling fan exhaust outlets, attach the Cooling Fan Exhaust Enclosure Mount ing Plate [S1] to the top oven using two #1024x1/2" screws [Q8] provided. See Figure 4. For older oven models use the alternate Cooling Fan Exhaust Enclo sure Mounting Plate [S].
[S1]
Page 6
Figure 4
Step 2 - AMU Installation:
Thread two (2) Stacking Pins [Q6] into the fittings on the bottom of the AMU/Ex haust Manifold/Duct Connection as sembly [A]. Carefully lift the AMU/Ex haust Manifold/Duct Connection as sembly [A] and place it on top of the ovens. The alignment pins will fit into the alignment holes in the top of the oven and prevent the AMU/Exhaust Manifold/ Duct Connection assembly [A] from shifting on top of the oven. (See Figure 5)
If the AMU/Exhaust Manifold/Duct Con nection assembly [A] does seat tightly against the top of the oven, apply a bead of high temperature silicone sealant in the seam between the AMU/Exhaust Manifold/Duct Connection assembly [A] and the sides of the oven.
[A]
[Q6]
Silicone Sealant
Alignment Hole
Page 7
Figure 5
Attach the AMU Support Bracket, Right [B] to the AMU/Exhaust Manifold/Duct Connection assembly [A] using two (2) 1/4"20 x 1/2" Hex Head Cap Screws [Q3] and 1/4" Flat Washers [Q7]. (See Figure 6)
Attach the AMU Support Bracket, Left [C] to the AMU/Exhaust Manifold/Duct Connection [A] assembly using two (2) 1/4"20 x 1/2" Hex Head Cap Screws [Q3] and 1/4" Flat Washers [Q7]. (See Figure 6)
[Q3] (4)
[Q7] (4)
[B]
[C]
Page 8
Figure 6
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