Blodgett 981, 966 Operator’s Manual

900 SERIES
ROASTING, BAKING AND PIZZA OVEN
INSTALLATION - OPERATION - MAINTENANCE
BLODGETT OVEN COMPANY
www.blodgett.com
44 Lakeside Avenue, Burlington, Vermont 05401 USA Telephone: (802) 658-6600 Fax: (802)864-0183
PN 11356 Rev L (11/17)
© 2017 - G.S. Blodgett Corporation
Model
Serial number
Oven installed by
Installation checked by
IMPORTANT
TABLE OF CONTENTS
WARNING: Improper installa­tion, adjustment, alternation, service or maintenance can cause property damage, in­jury or death. Read the instl­lation, operation and mainte­nance instructions thoroughly before installing or servicing this equipment.
INSTRUCTIONS TO BE FOL­LOWED IN THE EVENT THE USER SMELLS GAS MUST BE POSTED IN A PROMINENT LO­CATION. This information may be obtained by contacting your local gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other ammable vapors or liq­uids in the vicinity of this or any other appliance.
The information contained in this manual is important for the prop­er installation, use, and mainte­nance of this oven. Adherence to these procedures and instruc­tions will result in satisfactory baking results and long, trou­ble free service. Please read this manual carefully and retain it for future reference.
INSTALLATION
Oven Description and Specications ....................................... 2
Delivery and Location .................................................... 4
Oven Assembly .......................................................... 5
Packaging ........................................................... 5
Leg Attachment ...................................................... 5
Caster Attachment .................................................... 5
Double Section Assembly ............................................. 6
Ultra Rokite Deck .................................................... 6
Steam Injection .......................................................... 7
Ventilation ............................................................... 8
Utility Connections - Standards and Codes ................................ 10
Gas Connection......................................................... 11
Gas Piping.......................................................... 11
Pressure Regulation and Testing ...................................... 12
Gas Hose Restraint ................................................. 13
Initial Startup ........................................................... 14
OPERATION
Safety Information ....................................................... 15
Oven Control ........................................................... 16
Suggested Times and Temperatures ...................................... 17
MAINTENANCE
Cleaning and Preventative Maintenance .................................. 19
Troubleshooting Guide .................................................. 20
ERRORS: Descriptive, typo­graphic or pictorial errors are subject to correction. Speci­cations are subject to change without notice.
Installation
Oven Description and Specications
The 900 Series enjoys the distinction of having the lon­gest continuous production run of any oven manufactured by the G. S. Blodgett Company since its founding in 1848. The rst 900 oven was marketed in 1940 and while ad­vancements in metallurgy and more convenient and reli­able controls have been incorporated over the years, the basic design of this unit has remained unchanged since its inception.
GAS RATINGS
Natural Gas Propane
US Units SI Units US Units SI Units
Heating Value 1000 BTU/hr 37.3 MJ/m3 2550 BTU/hr 95.0 MJ/m3 Specic Gravity (air=1.0) 0.63 0.63 1.53 1.53 Gas Manifold Pressure 5.0” W.C. 1.25 kPa 10.0” W.C. 2.49 kPa Oven Input
901
911
911P
951
961
961P, 966, 981
Main Burner Orice Size
901
911
911P
951
961
961P, 966, 981
Pilot Burner Orice Size 0.18” .45 mm .010” .25 mm
NOTE: * - Multiple Twist Drill
NOTE: Orice sizes given are at sea level.
22,000 BTU
20,000 BTU
27,000 BTU
38,000 BTU
37,000 BTU
50,000 BTU
45 MTD*
46 MTD*
42 MTD*
34 MTD*
34 MTD*
30 MTD*
In establishing this record, the 900 Series has set industry wide standards for excellence in baking characteristics, performance, and reliability. In its primary applications, it
remains unsurpassed for product quality. Simplicity of de­sign and quality construction throughout assure years of trouble-free service if equipment is installed properly and
given minimal periodic maintenance.
6.4 KW
5.9 KW
7.9 KW
11.1 KW
10.8 KW
14.6 KW
2.08 mm
2.05 mm
2.35 mm
2.8 mm
2.8 mm
3.25 mm
22,000 BTU
20,000 BTU
27,000 BTU
38,000 BTU
37,000 BTU
50,000 BTU
54 MTD*
55 MTD*
53 MTD*
49 MTD*
49 MTD*
45 MTD*
6.4 KW
5.9 KW
7.9 KW
11.1 KW
10.8 KW
14.6 KW
1.39 mm
1.3 mm
1.5 mm
1.85 mm
1.85 mm
2.1 mm
2
Installation
Oven Description and Specications
7” High Compartment
911 - 33” x 22”
911-P - 33” x 22”
961 - 42” x 32”
961-P - 42” x 32”
12” High Compartment
901 - 33” x 22”
951 - 42” x 32”
Two 7” High Compartments
981 - 42” x 32”
16” High Compartment
966 - 42” x 32”
Figure 1
3
Installation
Delivery and Location
DELIVERY AND INSPECTION
All Blodgett ovens are shipped in containers to prevent damage. Upon delivery of your new oven:
Inspect the shipping container for external damage. Any evidence of damage should be noted on the delivery receipt which must be signed by the driver.
Uncrate the oven and check for internal damage. Carriers will accept claims for concealed damage if notied within fteen days of delivery and the ship­ping container is retained for inspection.
The Blodgett Oven Company cannot assume responsibil­ity for loss or damage suffered in transit. The carrier as­sumed full responsibility for delivery in good order when the shipment was accepted. We are, however, prepared
to assist you if ling a claim is necessary.
OVEN LOCATION
The well planned and proper placement of your oven will result in long term operator convenience and satisfactory performance.
The following clearances must be maintained between the oven and any combustible or non-combustible con­struction.
Oven body right side - 6” (15cm)
Oven body left side - 6” (15cm)
Oven body back - 6” (15cm)
Single and stacked oven bottom - 6” (15cm)
Area must be accessible for proper servicing.
NOTE: On gas models, routine servicing can usually be
accomplished within the limited movement pro­vided by the gas hose restraint. If the oven needs to be moved further from the wall, the gas must rst be turned off and disconnected from the oven before removing the restraint. Reconnect the re­straint after the oven has been returned to its nor­mal position.
It is essential that an adequate air supply to the oven be maintained to provide a sufcient ow of combustion and
ventilation air.
Place the oven in an area that is free of drafts.
Keep the oven area free and clear of all combus-
tibles such as paper, cardboard, and ammable liquids and solvents.
Do not place the oven on a curb base or seal to a
wall. Either condition will restrict the proper ow of
combustion and ventilation air resulting in damage to the oven.
4
Installation
Oven Assembly
PACKAGING
Before beginning assembly of the oven, check for all nec­essary components. In addition to the oven itself, legs, a
proper vent, and/or other accessories may be required.
900 Series ovens are packaged as follows:
Single Section Ovens
The following are packed in the oven:
A set of 27-1/2” (70 cm) legs with attaching hard­ware.
Either a canopy or direct vent as specied
Either a natural gas or propane gas pressure regula-
tor as required.
Multiple Section Ovens
The following are packed inside the bottom section:
A set of legs of the appropriate length
Either a canopy or direct vent as specied
A back pipe of appropriate length with either a natu­ral gas or propane gas regulator attached
Additional Packaging
Ultra Rokite decks for all 900 Series are packed in a separate crate.
CASTER ATTACHMENT
1. Bolt supports to oven with 1/2-13 hex head bolts (casters with brakes should be facing front of oven.)
2. Carefully place oven onto the casters. (It will be nec­essary to have several persons lift oven off the pallet and set it onto the casters). Engage brakes on front casters.
NOTE: A xed restraint must be provided if casters
are used in conjunction with a exible con­nector for movable appliances. This restraint must secure the oven to a non-movable sur­face to eliminate stress on the connector. If the oven is moved, the restraint must be re­connected after the oven is returned to it’s normal position.
Restraint Cable
Bracket
The top section of multiple section ovens will always have the crown angle in position.
LEG ATTACHMENT
1. Put the oven onto a lift with the bottom of the oven down.
2. Each leg is attached by two bolts to the underside of the oven base frame.
Figure 2
Figure 3
5
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