See your BLIZZARD sales outlet/Web site for
specifi c vehicle application recommendations
before installation. The Undercarriage
Selection Guide has specifi c vehicle and
snowplow requirements.
CAUTION
Read this document before installing the
snowplow.
CAUTION
Read this document before operating or
servicing snowplow.
This manual supersedes all editions with an earlier date.
PREFACE
Congratulations on purchasing the fi nest straight
®
blade snowplow available! BLIZZARD
straight
blades are clearing new trails for innovative design,
rugged durability, quality craftsmanship and superior
performance. Our innovative products are tested all
over the snowbelt.
This manual provides safety, operation and
maintenance information for your new BLIZZARD
snowplow. To keep your snowplow in good condition,
read and understand this manual and follow its
recommendations. Failure to do so may affect your
warranty coverage.
When service is necessary, your local BLIZZARD
distributor knows your snowplow best. Contact your
BLIZZARD outlet for maintenance, service or any
other assistance you may require.
If you have not already done so, please visit
www.blizzardplows.com to register your new
BLIZZARD snowplow!
• Remove hitch pins from A-frame and undercarriage.
• Turn vehicle ignition on.
• Turn POWER HITCH OPERATION switch (on plow control) to "ON" position.
• Pull A-frame latch lock pin out and lower A-frame latch over draw pin.
• Push and hold CONNECT/DISCONNECT switch upward. POWER HITCH arm
will engage back of pushbeam and pull plow into pushbeam receiver mount
points on vehicle.
• Insert both hitch pins and secure each with hair pin cotter.
• Lower POWER HITCH arm to relieve tension on A-frame latch. Raise A-frame
latch and lock into position with lock pin. Raise plow.
• Raise kickstand until kickstand pin seats into upper hole on pivot beam.
• Push and hold CONNECT/DISCONNECT switch downward. POWER HITCH
arm will disengage from behind undercarriage pushbeam and lower.
• Disconnect plow and vehicle electrical harnesses. Install weather caps.
• Turn SYSTEM POWER (on plow control) to "OFF" position.
• Slowly move vehicle backward away from plow.
MOUNT INSTRUCTIONSDISMOUNT INSTRUCTIONS
Read Owner's Manual for Complete Instructions.Read Owner's Manual for Complete Instructions.
WARNING: Keep fingers away from plow and truck mounting points.
WARNING: Keep fingers away. POWER HITCH arm raises behind undercarriage pushbeam.
A-Frame
Latch
Hitch
Pin
A-Frame
Latch
Lock Pin
Draw
Pin
A-Frame Latch
rotates clockwise
and hooks onto
Draw Pin
CONNECT/DISCONNECT
POWER HITCH Switch
Adjustable
Kickstand
Adjustable
Kickstand
A-Frame
Mount Bushing
Pushbeam
Receiver
Mount Points
POWER
HITCH Arm
Slowly Move
Vehicle Forward
Slowly
Move Vehicle
Backward
Undercarriage
Pushbeam
CONNECT/DISCONNECT
POWER HITCH Switch
CONNECT/DISCONNECT
POWER HITCH Switch
POWER
HITCH Arm
POWER HITCH Arm
Hitch
Pin
Kickstand Pin
Kickstand Pin
Adjustable
Kickstand
Kickstand Pin
STEP #1STEP #1
STEP #2STEP #2
44812
U.S. Patents 5,638,618; 5,899,007; 6,178,669; 6,276,076; 6,393,737; 6,408,549; 6,412,199; 6,442,877; 6,615,513; Canadian and other patents pending.
SAFETY DEFINITIONS
WARNING
Indicates a potentially hazardous situation,
that if not avoided, could result in death or
serious personal injury.
CAUTION
Indicates a potentially hazardous situation
that, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.
NOTE: Indicates a situation or action that can lead
to damage to your snowplow and vehicle or other
property. Other useful information can also be
described.
WARNING/CAUTION & INSTRUCTION
LABELS
Become familiar with and inform users about the
warning and instruction labels on the back of the
blade.
NOTE: If labels are missing or cannot be read, see
your sales outlet.
Lit. No. B64118, Rev. 03 4 March 1, 2009
WARNING
Crush
hazard.
Keep feet
clear.
SAFETY
SAFETY PRECAUTIONS
Improper installation and operation could cause
personal injury, and/or equipment and property
damage. Read and understand labels and the
Owner's Manual before installing, operating or making
adjustments.
WARNING
Lower blade when vehicle is parked.
Temperature changes could change
hydraulic pressure, causing the blade to
drop unexpectedly or damaging hydraulic
components. Failure to do this could result in
serious personal injury.
WARNING
You can die or be seriously injured. Keep
hands and feet away from hitch mechanism
and snowplow blade when operating the
POWER HITCH™ arm. The action of the arm
moves the snowplow toward the vehicle and
into position for proper attachment.
WARNING
The driver shall keep bystanders clear of
the blade when it is being raised, lowered or
angled. Do not stand between the vehicle and
the blade or within 8 feet of a moving blade. A
moving or falling blade could cause personal
injury.
WARNING
Do not exceed GVWR or GAWR including the
blade and ballast. The rating label is found on
the driver-side vehicle door cornerpost.
WARNING
To prevent accidental movement of the
blade, always turn the ON/OFF switch to OFF
whenever the snowplow is not in use. The
control indicator light (touchpad only) will
turn off.
CAUTION
Read Owner's Manual before operating or
servicing snowplow.
CAUTION
Transport speed should not exceed 45 mph.
Further reduce speed under adverse travel
conditions.
CAUTION
Plowing speed should not exceed 10 mph.
CAUTION
See your BLIZZARD® outlet for application
recommendations.
HYDRAULIC SAFETY
WARNING
Hydraulic fl uid under pressure can cause skin
injection injury. If you are injured by hydraulic
fl uid, get medical attention immediately.
Always inspect hydraulic components and hoses •
before using. Replace any damaged or worn parts
immediately.
If you suspect a hose leak, DO NOT use your •
hand to locate it. Use a piece of cardboard or
wood.
FUSES
The snowplow electrical and hydraulic systems
contain several blade-style automotive fuses. If
a problem should occur and fuse replacement is
necessary, the replacement fuse must be of the same
type and amperage rating as the original. Installing a
fuse with a higher rating can damage the system and
could start a fi re. Fuse Replacement, including fuse
ratings and locations, is located in the Maintenance
Section of this Owner's Manual.
WARNING
Remove blade assembly before placing
vehicle on hoist.
Lit. No. B64118, Rev. 03 5 March 1, 2009
SAFETY
PERSONAL SAFETY
Remove ignition key and put the vehicle in park or •
in gear to prevent others from starting the vehicle
during installation or service.
Wear only snug-fi tting clothing while working on •
your vehicle or snowplow.
Do not wear jewelry or a necktie, and secure long •
hair.
Wear safety goggles to protect your eyes from •
battery acid, gasoline, dirt and dust.
Avoid touching hot surfaces such as the engine, •
radiator, hoses and exhaust pipes.
Always have a fi re extinguisher rated BC handy, •
for fl ammable liquids and electrical fi res.
FIRE AND EXPLOSION
WARNING
Gasoline is highly fl ammable and gasoline
vapor is explosive. Never smoke while
working on vehicle. Keep all open fl ames
away from gasoline tank and lines. Wipe up
any spilled gasoline immediately.
VENTILATION
WARNING
Vehicle exhaust contains lethal fumes.
Breathing these fumes, even in low
concentrations, can cause death. Never
operate a vehicle in an enclosed area without
venting exhaust to the outside.
BATTERY SAFETY
CAUTION
Batteries normally produce explosive gases
which can cause personal injury. Therefore,
do not allow fl ames, sparks or lit tobacco
to come near the battery. When charging or
working near a battery, always cover your
face and protect your eyes, and also provide
ventilation.
Batteries contain sulfuric acid which burns
skin, eyes and clothing.
Disconnect the battery before removing or
replacing any electrical components.
NOISE
Be careful when using gasoline. Do not use gasoline
to clean parts. Store only in approved containers away
from sources of heat or fl ame.
CELL PHONES
A driver's fi rst responsibility is the safe operation of
the vehicle. The most important thing you can do
to prevent a crash is to avoid distractions and pay
attention to the road. Wait until it is safe to operate
Mobile Communication equipment such as cell phones
or two-way radios.
Airborne noise emission during use is below 70 dB(A)
for the snowplow operator.
Lit. No. B64118, Rev. 03 6 March 1, 2009
VEHICLE APPLICATION INFORMATION
CAUTION
See your BLIZZARD® outlet for specifi c
vehicle application recommendations before
installation. The Undercarriage Selection
Guide has specifi c vehicle and snowplow
requirements.
Vehicle application recommendations are based on
the following:
The vehicle with the snowplow installed must •
comply with applicable Federal Motor Vehicle
Safety Standards (FMVSS).
The vehicle with the snowplow installed must •
comply with the vehicle manufacturer's stated
gross vehicle and axle weight ratings (found on
the driver-side door cornerpost of the vehicle) and
the front and rear weight distribution ratio. In some
cases, rear ballast may be required to comply with
these requirements.
BLIZZARD Undercarriage Selection Guide is •
based on available vehicle capacity for snowplow
equipment on a representative vehicle equipped
with options commonly used for plowing and with
300 lb of front seat occupant weight.
Weights of front seat occupants can be adjusted •
above 300 lb but vehicle with snowplow must not
exceed vehicle GVWR or GAWR.
In some cases there may be additional limitations •
and requirements.
Installation, modifi cation and addition of •
accessories must comply with published
BLIZZARD recommendations and instructions.
Available capacity decreases as the vehicle is
loaded with cargo or other truck equipment or
snowplow accessories are installed.
BALLAST REQUIREMENTS
Position
and secure ballast
as close to the tailgate
as possible.
Ballast (additional weight) is an important part of
qualifying vehicles for snowplow eligibility. Rear
ballast must be used when necessary to remain in
compliance with axle ratings and ratios as specifi ed by
the vehicle manufacturer.
If ballast is required, it is important that it be secured
properly behind the rear axle. A ballast retainer kit is
available from your BLIZZARD outlet, PN 62849.
NOTE: The ballast retainer kit is for snowplow
vehicles requiring ballast. See your BLIZZARD
outlet for the correct amount of ballast required.
Include the weight of the retainer as part of the
ballast requirement. Sand bags are recommended
for use as ballast.
NOTE: Ballast recommended and its weight
calculations assume the entire width of the bed is
fi lled as close to tailgate as possible.
If there is uncertainty as to whether available •
capacity exists, the actual vehicle as confi gured
must be weighed.
Lit. No. B64118, Rev. 03 7 March 1, 2009
OPERATION
Your snowplow is the most advanced and versatile
straight blade on the market. The easy-to-use controls
allow you to automatically adjust the snowplow blade
into an infi nite number of plowing positions. Review
the illustrations below for instruction on maneuvering
your snowplow.
A.
B.
A. Lowered or Float Position
Pushing the joystick forward, toward the
"Lower/Float" designation on the label, or
pushing the D button on the touchpad will lower
your straight blade to the ground. Pushing and
momentarily holding the control in this position will
allow the snowplow to "fl oat," or follow the contour
of the ground when moving forward or backward.
B. Raised Position
Pulling the joystick back, toward the "Raise"
designation on the label, or pushing the U button
on the touchpad will lift your straight blade off
the ground. To stop raising the snowplow, simply
return the joystick to its "neutral" or center position
or release the touchpad button. The snowplow has
reached its maximum raised position when the
blade stops lifting.
C. Angled Right Position
To angle your straight blade to the right, position
the joystick toward the "R" on the label or push
the R button on the touchpad. To stop angling the
snowplow, return the joystick to its "neutral" or
center position or release the touchpad button.
The snowplow has reached its maximum angled
position when the blade stops moving to the right
side.
C.
D.
D. Angled Left Position
To angle your straight blade to the left, position
the joystick toward the "L" on the label or push
the L button on the touchpad. To stop angling the
snowplow, return the joystick to its "neutral" or
center position or release the touchpad button.
The snowplow has reached its maximum angled
position when the blade stops moving to the left
side.
NOTE: To prevent premature failure of the power
contactor (solenoid), return the joystick to its
neutral (center) position or release the touchpad
button immediately after the blade reaches the
limit of any position. Continuing to hold the
control after the blade has reached the limit of
movement in any position will reduce the life of
the solenoid.
Lit. No. B64118, Rev. 03 8 March 1, 2009
UNPACKING & INSPECTION
Your BLIZZARD® straight blade has been packaged
to withstand transit and weather related damage.
Fully inspect all components upon receipt of your
snowplow. In the event of shipping damage or missing
parts, immediately contact our Customer Service
Department at 1-888-680-8600.
Begin unpacking and inspection in the following order:
1. Remove the shipping document from the end
panel of the pallet wrap. Retain all documentation
for your records.
2. All wood framing and polyethylene material should
be removed from the pallet for easy access to the
snowplow.
3. Due to the odd shaped components and size
of several assembly parts, various cable ties
and corrugated material are used for scratch
resistance and package orientation. Please
remove these items prior to assembly.
4. Place the main blade assembly on a fl at, level
surface.
Once you have inspected all parts and removed all
packaging materials, your snowplow is ready to be
fully assembled.
Retain this information for your records.
Date of Purchase:
Dealer/Distributor:
Dealer Phone Number:
Snowplow Serial Number:
Hydraulic Pump Serial Number:
Lit. No. B64118, Rev. 03 9 March 1, 2009
TORQUE SPECIFICATIONS
TORQUE CHART
CAUTION
Read instructions before assembling.
Fasteners should be fi nger tight until
instructed to tighten according to the torque
chart. Use standard methods and practices
when attaching snowplow including proper
personal protective safety equipment.
Grade Identifi cation for J429–Grade 5 Bolt Grade Identifi cation for J429–Grade 8 Bolt
1. Verify the port, O-ring, sealing surfaces and threads are clean and free of damage.
2. Lubricate the threads and the O-ring with 10W hydraulic fl uid.
3. For an adjustable ORB, completely back off the locknut and washer.
4. Hand tighten the fi tting until it contacts the port spotface. Point the elbow or tee in the desired
direction and hold.
5. Torque to specifi cation.
NOTE: Torque values specifi ed are for threads lubricated with 10W hydraulic fl uid.
TORQUE SPECIFICATIONS
37° JIC Flare Torque Values
Assembly Steps
1. Make sure the tubing and threads are clean.
2. Lubricate the threads with 10W hydraulic fl uid.
3. Hand tighten the nut/sleeve to approximately 30 in-lb.
4. Make alignment marks on the nut and fi tting.
5. Tighten to turn or torque specifi cation.
6. When fully tightened, make a second set of alignment marks at the fully tightened position.
NOTE: Torque values specifi ed are for threads lubricated with 10W hydraulic fl uid.
Overtightening will reduce the clamping force resulting in loss of seal and reduction of fl ow.
O-Ring Boss Torque Values
Lit. No. B64118, Rev. 03 11 March 1, 2009
MOLDBOARD & A-FRAME ASSEMBLY
1. Position the pivot beam and A-frame near
the connecting points at the rear of the blade
between the two center support ribs. Insert one
3/4" x 3-7/16" clevis pin through each mounting
hole and secure with 1/4" x 1-1/2" cotter pin.
Spring Loaded
Adjustable
Pivot Beam
Kickstand
2. Mount the kickstand to the end of the pivot beam
(driver's side) using the 1/2" x 4-1/2" bolt provided.
The spring, bushing and locknut are located on
the inside of the pivot beam. Review the diagrams
below and to the right. To pivot the kickstand, pull
the spring loaded leg out and rotate it until the pin
locks into place. Adjust the foot on the stand arm
so that the foot is 1/8" from the ground when the
A-frame is level and the A-frame mount points
are 10-1/2" from the ground. Tighten both of the
locknuts on the kickstand.
10-1/2"
1/8" Ground
Clearance
Lit. No. B64118, Rev. 03 12 March 1, 2009
MOLDBOARD & A-FRAME ASSEMBLY
3. Hook each extension spring to the receiving holes
on the pivot beam and attach the opposite end of
the spring to its respective spade bolts. Install the
spade bolts through the extension spring mounting
angle on the top rear of the blade. Secure each
spade bolt by placing one 5/8" fl at washer on the
bolt and thread one 5/8" locknut. Tighten each
locknut until a piece of paper can pass between
the 3rd and 4th coils on the spring.
4. Install the blade guides at each end of the
moldboard. Insert the cap screw through the holes
at the top of the wing reinforcement rib. Tighten all
screws with locknuts.
Lit. No. B64118, Rev. 03 13 March 1, 2009
MOLDBOARD & A-FRAME ASSEMBLY
5. Remove the dust cap from both of the hydraulic
angle cylinder ports and attach one 7/16" male
ORB adapter to each port. Connect the straight
end of one 1/4" x 25" hydraulic hose (B60426)
to each angle cylinder adapter. Be careful not to
overtighten the hose connections. Route both
hoses through the A-frame access holes, near the
angle cylinder mount brackets. Tighten fi ttings and
hoses according to the torque chart.
6. Position each angle cylinder with the rod
end of the cylinder in the pivot beam. Secure
the cylinders to the pivot beam with a
3/4" x 3-7/16" clevis pin and a 1/4" x 1-1/2" cotter
pin. Extend each cylinder rod until the cylinder
base mounting hole aligns with the hole on the
A-frame angle cylinder bracket. Insert another
clevis pin and secure it with a cotter pin.
7. Remove the plastic dust caps from the hydraulic
lift cylinder ports. Attach one 7/16" 90° adjustable
elbow ORB adapter to the extend port (base end)
and one 7/16" male ORB connector adapter to
the retract port (rod end). Connect the straight
end of the 1/4" x 13-1/2" hydraulic hose (B60432)
to the rod end adapter. Tighten fi ttings and hose
according to the torque chart.
8. Position the lift cylinder in the channel opening
under the A-frame. Route the 13-1/2" rod end
hose through the front (closest to the pivot beam)
2" diameter hole in the A-frame. The lift cylinder
base end hole should be aligned with the holes on
either side of the channel. Secure the lift cylinder
to the A-frame using a 5/8" x 5-3/4" clevis pin and
one 1/4" x 1-1/2" cotter pin. Use the access hole in
the A-frame, located on the driver's side, to install
the clevis pin. Connect the 1/4" x 10" hydraulic
hose (B60293) to the base end adapter. Tighten
hose according to the torque chart.
B60004
- Lift Cylinder Rod End
- Angle Cylinders
7/16
9/16
B60003
- Manifold Ports #1, 2 & 4
7/16
7/16
7/16
B60008
- Lift Cylinder Base End
7/16
7/16
9/16
B60287
- Manifold Port #3
Lit. No. B64118, Rev. 03 14 March 1, 2009
MOLDBOARD & A-FRAME ASSEMBLY
9. Remove the draw latch mount pin, spacer and
cotter pin from the draw latch assembly. By
removing this pin, the inner draw latch plates can
swing free. Remove the inner draw latch plate lift
cylinder mount pin. Position the plates on either
side of the lift/lower cylinder rod and insert the
pin through the plates and cylinder rod. With the
cylinder connected to the inner draw latch plates,
rotate the draw latch assembly toward the draw
latch mount holes on the A-frame. Align the holes
in the outer draw latch plate with those of the inner
draw latch plates and the A-frame.
5/8" x 2-1/16"
Inner Draw Latch Plate
Lift Cylinder Mount Pin
NOTE: The A-frame latch, located at the
rear/center of the A-frame, should be raised
up to insert the draw latch mount pin. Pull the
A-frame latch pull pin out and rotate the latch
counterclockwise if it is locked into position.
Secure the assembly to the A-frame by replacing
the draw latch mount pin, spacer and cotter pin.
Reset the A-frame latch so the A-frame latch pull
pin locks into place.
A-Frame
A-Frame
Lock Pin
Latch
3/16" x 2-1/2"
Cotter Pin
Inner Draw Latch Plate
Outer Draw Latch Plate
1" x 4-1/2"
Draw Pin
3/4" x 3-1/2"
Cap Screw
Hydraulic
Lift/Lower
Cylinder
1" x 3-1/4"
Draw Latch
Mount Pin
3/4" x 3-7/16"
Clevis Pin
Draw Latch Arm
Pivot Pin
3/4" x 2-1/16"
1/4" x 1-1/2"
Cotter Pin
3/4"-10
Locknut
Lit. No. B64118, Rev. 03 15 March 1, 2009
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