Blaze E6IO User Manual

Page 1

www.acucraft.com 888-317-6499

SAMPLE

This is a vented decorative gas appliance: not a source of heat; not for use with solid fuel. Cette unité est appareil à gas décoratif à évacuation: n’est pas une source de chaleur; ne convient pas auz combustibles solides.

WARNING:

FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could

result in serious injury, death, or property damage.

- Do not store or use gasoline or other ammable

vapors and liquids in the vicinity of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Leave the building immediately.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s

instructions.

• If you cannot reach your gas supplier, call the re department.

- Installation and service must be performed by a qualied installer, service agency or the

gas supplier.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference

ADVERTISSEMENT:

RISQUE D’INDENDIE OU D’EXPLOSION Le non-respect des avertissements de sécurité pourrait d’entraîner des blessures graves, la mort ou des dommages matériels.

- Ne pas entreposer ni utiliser d’essence ni d’autres vapeurs ou liquides inammables dans le voisinage de

cet appareil ou de tout autre appareil.

- QUE FAIR SI VOUE SENTEZ UNE ORDEUR DE GAZ:

• Ne pas tenter d’allumer d’appareil.

• Ne touchez à aucun interrupteur. Ne pas vous servir des téléphones se trouvant dans le bâtiment

où vous vous trouvez.

• Sortez immédiatement votre fourmisseur de gas

depus un voisin. Suivez les instructions du fornisseur.

• Si vous ne pouvez rejoindre le fournisseur de gaz, appelez le service des incendies.

- L’installation et l’entretien doivent être assurés par un installateur ou un service d’entretien qualifée; ou par le fourmisseur de gaz.

INSTALLATEUR: Laissez cette notice ave l’appareil. CONSOMMATEUR: Conservez cette notice pour

consultation ultérieure.

Installation/Operator’s Manual

Rev.4

Page 2

TABLE OF CONTENTS

SAMPLE

Introduction ......................................................................... pg 3

Safety / Warnings ................................................................ pg 4-10

Installation Guide

System Illustration ................................................................. pg 11

Wiring Diagrams .................................................................... pg 12-13

Positioning the Fireplace ....................................................... pg 14

Installing the Ventilation System ........................................... pg 15-16

Connecting the Gas Valve & Ignition System ........................ pg 17

Installing the Media ............................................................... pg 18

Installing the Glass Panel ...................................................... pg 19

Blaze 6 Components

Component Quick Reference Guide & Replacement Parts... pg 20

Draft Controller ...................................................................... pg 21-22

Gas Valve & Ignition Module ................................................. pg 23-30

Draft Switch ........................................................................... pg 31-32

Inline Fan ............................................................................... pg 33

Chimney Fan ......................................................................... pg 34-40

Notes ..................................................................................... pg 41

Operation Guide

Specications ........................................................................ pg 42-44

Troubleshooting ..................................................................... pg 45

Maintenance & Care .............................................................. pg 46

Operation Guide ..................................................................... pg 47

Notes ...................................................................................... pg 48

Warranty ................................................................................. pg 49

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INTRODUCTION

SAMPLE

Dedication to innovation, honesty, excellence, and hard work ensure that we can provide solutions to each and every one of our customers.

Our team stays up-to-date on all the latest trends and technologies to ensure we can provide customers with the perfect solution for their project. Our passion for excellence paves the way for our world-class products, systems & customer service. Our goal is to revolutionize the replace industry not by being the biggest, but by being the best. We push ourselves to do more than we think we are capable of. We are a family rst organization, and we strive to be

good stewards locally, nationally, and internationally.

Please review this manual carefully before installing your new replace.

Models: BLAZE6io & BLAZE6io-LP

www.acucraft.com 888-317-6499

Acucraft Fireplaces

19672 172nd Street

Big Lake, MN 55309

Page 4

SAFETY

SAMPLE

INSTALLATION GUIDELINES:

- Acucraft does not install replace systems.

- Contact a licensed installer for proper installation.

Installation and repair should be done by a qualied

service person. The appliance should be inspected

before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.

L’installation et la réparation devrait être conées à un technicien qualié. L’appareil devrait faire l’objet d’une

inspection par un technicien professionnel avant d’être utilisé et au moins une fois l’an par la suite. Des nettoyages plus fréquents peuvent être nécessaires si les tapis, la literie, et cetera produisent une quantité importante de poussière. Il est essentiel que les compartiments abritant les commandes, les brûleurs et les conduits de circulation d’air de l’appareil soient tenus propres.

Instructions are included for removal and re-installation of the glass panels. Only tempered glass is certied for use with this appliance. This replace is NOT certied to be used without a glass front and sides. DO

NOT use if any portion or pane of glass is

broken, cracked, damaged, or otherwise visually awed. Contact a technician to replace the damaged panel imme-

diately.

INSTALLATION SAFETY CODES:

SAFETY STATEMENTS:

These instructions should be used as a guideline only, and

Safety is very important and is referenced throughout

do not supersede local codes in any way.

this manual in different ways. There are two different

Please check with local codes before installation.

safety levels that you should be aware of. Warning statements will occur when there is a possibility of

In the absence of local codes, use the current

bodily harm present. Caution statements will occur

National Fuel Gas Code – ANSI Z223.1 (NFPA 54) or

when there presents a risk of damage to the unit if

CAN/CGA B149 Installation Code.

the statements are not followed correctly. Below are examples of what the statements look like.

The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of

local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, Part 1 CSA C22.1.

Installed venting must conform to local codes or, in the absence of local codes, to National Fuel Gas Code (AN-

SI-Z223.1) or to CAN/CSA-B149.1

SAFETY STATEMENTS:

Safety is very important and is referenced throughout this manual in different ways. There are two different safety levels that you should be aware of. Warning statements will occur when there is a possibility of bodily harm present. Caution statements will occur when there presents a risk of damange to the unit if the statements are not followed correctly. Below are examples of what the statements look like.

Do not use this appliance if any part has been under water. Immediately call a qualied service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

Ne pas se servir de cet appareil s’il a été plongé dans l’eau, même partiellement. Faire inspecter l’appareil par un technician qualié et remplacer toute partie du système de contrôle et toute commande qui ont été plongées dans l’eau.

This appliance is not for use with glass doors.

Cet appareil ne peut être équipé de portes en verre.

WARNING

This statement is used when personal injury may result if

not followed properly.

CAUTION

This statement is used when equipment damage may

result if not followed properly.

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SAFETY

SAMPLE

WARNING

FIRE & EXPLOSION HAZARD

Gasoline or ammable vapors can ignite or explode. Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other appliance. Follow lighting instructions provided on the label of the replace and in this manual. If the information in these instructions are not followed exactly, a re or explosion may result causing property damage, personal injury or loss of life.

VENTILATION

Make sure the appliance has proper ventilation as instructed in this manual.

Gas vapors can cause personal injury or loss of life.

What to do if you smell gas:

• Do not try to light any appliance

• No not touch any electrical switch

• Immediately call gas supplier from a neighbor’s phone. Do not use any phone in the building.

• Follow the gas supplier’s instructions

• If you can not reach your gas supplier, call the re department.

HOT SURFACE HAZARD

The glass on the replace will become hot while in use. Hot glass will cause burns. Keep children away from hot surface to avoid burns or clothing ignition. Never touch glass until cooled. If burns occur, seek immediate medical attention.

Page 6

DANGER

SAMPLE

SAFETY

CARBON MONOXIDE HAZARD

This appliance can produce carbon monoxide which has no odor.

Using it in an enclosed space can kill you.

Never use this appliance in an enclosed space such as a camper, tent, car or home.

DANGER

If you smell gas:

• Shut off gas to the appliance.

• Extinguish any open ame.

• If odor continues, keep away from the appliance and immediately call your gas supplier or re department.

WARNING

Do not store or use gasoline, or other ammable vapors and liquids, in

the vicinity of this or any other appliance.

An LP-cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.

Page 7

SAFETY

SAMPLE

MONOXYDE DE CARBONE

DANGER

Cette appareil peut produire du monoxyde de carbon, un gas indore.

L’utilisation de cet appareil dans des espaces clos peut entraîner la mort.

Ne jamais utiliser cet appareil dans un espace clos comme un véhicule de camping, une tente, une automobile ou une maison.

DANGER

S'il y a une odeur de gaz:

• Coupez l'admission de gaz de l'appareil.

• Éteindre toute amme nue.

• Si l'odeur persiste, éloignez-vous de l'appareil et appelez immediatement

le fournisseur de gaz ou le service d'incendie.

ADVERTISSEMENT

Ne pas entreposer ni utiliser de l'essence ni d'autres vapeurs ou liquides

inammables dans le voisinage de l'appareil, ni de tout autre appareil.

Une bouteille de propoane qui n'est pas raccordée en vue de son utilisation, ne doit pas être entreposée dans le voisinage de cet appareil ou de tout autre appareil.

ADVERTISSEMENT

Une installation, un ajustement, une modication, une résparation ou un

entretien inapproprié peuvent être la cause de blessures ou de dommages. Veuillez lire attentivement les instructions d'installation, d'utilisation et d'entretien avant d'installer ou de réparer ce materiel.

Page 8

SAFETY

SAMPLE

Page 9

SAFETY

SAMPLE

Page 10

SAFETY

SAMPLE

Due to high temperatures, the appliance should be located out of trafc and away from furniture and draperies.

Clothing or other ammable material should not be placed on or near the appliance.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access

to a replace or stove, install an adjustable safety gate to keep toddlers, young children and

other at-risk individuals out of the room and away from hot surfaces.

Any safety screen or guard removed for servicing an appliance, including glass panels, must be replaced prior to operating the appliance.

En raison des témperatures élevées, l’appareil devrait être installé dans un endroit où il y a peu de circulation et loin du mobilier et des tentures.

On ne devrait pas placer de vêtements nid’autres matières inammables sur l’appareil ni à

proximité.

Les enfants et les adultes devraient être informés des danger que posent les températures de

surface élevées et se tenir à distance ane d’éviter des brûlures ou que leurs vêtements ne s’enamment.

Les jeunes enfants devraient êtresurveillés étroitement lorsqu’ils se trouvent dans la même pièce que l’appareil. Les tout petits, les jeunes enfants ou les adultes peuvent subir des-

brûlures s’ils viennent en contact avec la surface chaude. Il est recommandé d’installer une

barrière physique si des personnes à risques habitent la maison. Pour empêcher l’accès à l’appareil, installez une barrière de sécurité; cette mesure empêchera les tout petits, les jeunes enfants et toute autre personne à risque d’avoir accès à la pièce et aux surfaces chaudes.

Tout écran ou protecteur retiré pour permettre l’entretien de l’appareil doit être remis en place avant de mettre l’appareil en marche.

Page 11

INSTALLATION GUIDE

SAMPLE

This is a vented decorative gas appliance: not a source of heat; not for use with solid fuel.

Cette unité est appareil à gas décoratif à évacuation: n’est pas une source de chaleur; ne convient pas auz combustibles solides.

IMPORTANT NOTE TO INSTALLER:

1. This appliance is not intended or designed to be installed in a mobile or manufactured home.

2. If this appliance is installed on carpeting, tile, or any combustible material other than wood ooring, the appliance shall be installed on a metal, concrete, or wood panel extending the full width and depth of the replace.

3. The appliance and its main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psi. (3.5 k/Pa) The appliance must be isolated from the gas valve supply piping system by closing the equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psi (3.5 k/Pa)

4. An on-off switch must be used in conjunction with the remote to operate the adjustable ame height.

COMPONENT ILLUSTRATION

SEE-THROUGH GAS FIREPLACE

CHIMNEY FAN

MECHANICAL DAMPER

FLUE POWER VENT

CLASS A

GLASS COOLING INTAKE

OPTIONAL

TUBING

IGNITION WIRE

LINE VOLTAGE

LOW VOLTAGE SIGNAL

CONTROL WIRING

HEAT RELIEF

B VENT

FAN JUNCTION BOX

INCLUDED WITH FAN

COMBUSTION INTAKE

7” W.C. FOR NATURAL GAS AND 11” W.C. FOR PROPANE. THE MAXIMUM INLET GAS-SUPPLY PRESSURE IS

10.5” W.C. FOR NATURAL GAS AND 13” FOR PROPANE

FAN DISCONNECT SWITCH

MEANS AND CIRCUIT PROTECTION TO BE PROVIDED BY INSTALLER

PROVEN DRAFT SWITCH

MUST BE WITHIN 6 FEET OF FLUE. CAN BE LOCATED UP TO 150’ FROM ADC 100

GAS LINE

GAS VALVE

MUST BE WITHIN 60 INCHES OF BURNER

120 VAC SUPPLY

FAN RELAY

IGNITION CONTROL MODULE

120V AC SUPPLY

AUTOMATIC DRAFT CONTROL

FIREPLACE CONTROL SWITCH

CAN BE LOCATED UP TO 100 FEET AWAY

AT175 TRANSFORMER

TYPICAL GAS COMPONENTS SHIPPED WITH FIREPLACE

GAS VALVE MODULE WITH HARNESS BURNER/FUEL DELIEVRY METHOD PILOT BURNER TRANSFORMER

TYPICAL CHIMNEY COMPONENTS / OPTIONS SHIPPED WITH FIREPLACE

CHIMNEY PIPE EXHAUST FAN WITH ADAPTOR PROVEN DRAFT SWITCH (PDS) AUTOMATIC DRAFT CONTROL (ADC) FAN DISCONNECT SWITCH

COMPONENTS NOT INCLUDED

B VENT FOR HEAT RELIEF COMBUSTION INTAKE GLASS COOLING INTAKE UTILITY AND GAS INSTALL`

NOTE: THE INSTALLER(S) OF THIS FIREPLACE AND THE SYSTEM ILLUSTRATED IS RESPONSIBLE FOR PROER GAS AND ELECTRICAL CONNECTIONS FOR SAFE AND RELIALE OPERATION

NOTE: THIS SYSTEM DIAGRAM IS FOR REFERENCE ONLY AND IS INTENDED TO ILLUSTRATE THE GENERAL OUTLINE OF GAS FIREPLACE COMPONENTS AND THEIR RELATIONSHIP WITH CHIMNEY FAN COMPONENTS FOR INDUCED DRAFT

Page 12

INSTALLATION GUIDE

24VDC

FAN OUT

AC IN AUX1 IN

SENSORS

VFD OUTDAMPER

AUX2 IN

XTP

AUX2 OUT

AUX1 OUT

123 456 78 910 11 12 13 14 15 16 17 18 19 20 21 22 23

24 25

26 27 28

29 30

123

CONFIG

SW 2

HW RST SW RST

PG TIME FAN SPD

SW 1

SW 3

L1 NEUT GND L1 + - +/~ -/~ NO NC GND COM NO SIG GND COM NO 0-10 GND

+/~ -/~ +24V 0-10 GND

NEUT GND COM NO

COM NO

RELAY PROVE RELAY CONTROL

L1 NEUT GND

Acucraft Fireplace Systems

19672 172nd ST. NW

Big Lake, MN 55309

PH. 763-263-3156

FAX 763-263-8311

Fireplace Wiring Diagram

NEUT

GND

Page 10

SAMPLE

Page 13

INSTALLATION GUIDE

SAMPLE

Positioning the Fireplace

Using a hand truck or other appropriate equipment, that is rated to handle the weight of the replace safely move the replace into position. (estimated weight 1500 lbs)

Determine the location of the appliance to ensure that the combustion air supply and the ue gas/chimney pipe connections are to be made as designed. The appliance is designed to sit either directly on the oor or to sit on a base designed to support the

weight of the appliance for proper elevation.

If shimming is required to level the appliance due to uneven surfaces, shimming the perimeter of the base is the preferred method. Anchor the appliance adequately to prevent future movement.

Clearance to combustibles:

Top of appliance = 4”

Sides of appliance = 2”

Back of appliance = 2”

Bottom of appliance = 0”

Vent clearance to combustibles:

Class A exhaust ue = 2”

B-vent heat relief venting = 1”

IMPORTANT: Clearances must be in accordance with local installation codes and the requirements of

the gas supplier. Les dégagements sont conformes aux codes d’installation locaux et aux exigences du fournisseur de gaz.

Note: The appliance should be positioned in a manner that planned electrical and gas line access is available with adequate clearance for servicing.

Page 14

INSTALLATION GUIDE

SAMPLE

Vent terminal locations to intersecting walls, overhangs or eaves, window openings,

air intakes, above-ground grade or deck shall maintain the clearances specied as shown below.

Vent terminals shall not be recessed into a wall or siding.

Installing the Ventilation

The entire ventilation system, including Class A exhaust ue, fresh air intakes, and B-Vent heat relief venting are predetermined on this appliance. The venting conguration may or may not include any or all of the following components, depending on design: auto draft control model ADC-100, proven draft switch model PDS-1, or ventilation fans.

Exhaust Flue: When installing the UL103HT (Class A)

chimney pipe from the replace, it must be attached

securely to the provided anchor plate. Please consult

and follow the manufacturer’s instructions included with the chimney pipe and supplied with this manual. If a damper is to be installed in the ue, it must be at a location that meets the manufacturer’s specications,

and that is serving only the appliance exhaust.

CAUTION: Extreme temperatures if damper is not used! Combustion air supply: It is always recommended

to minimize any turns or elbows in these supply lines

that would cause restriction. Heat relief venting: Requires connecting a single

B-Vent ue to a starter collar located and marked on top of the appliance, running from the top of

the appliance.

Vent Terminal Locations Vents terminating above roofs, whether at or pitched, must be a minimum of 12” higher than the termination, as shown below.

Below drawing: dimensions are located on subsequent

page (p.12).

Page 15

INSTALLATION GUIDE

SAMPLE

Canadian installations

Clearance above grade, ve-

randa, porch, desk or balcony

Clearance to window or door

that may be opened

Clearance to permanently

closed window Vertical clearance to ventilated

soft located above the terminal within a horizontal distance

of 2 feet (61 cm) from the center line of the terminal

Clearance to unventilated

soft

Clearance to outside corner * *

Clearance to inside corner * *

12 in (30 cm) 12in (30 cm)

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 100,000 Btuh (30 kW), 36 in (91 cm)

for appliances > 100,000 Btuh (30

kW)

* *

US installations

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 50,000 Bruh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)

Clearance to each side of cen-

ter line extended above meter / regulator assembly

Clearance to service regulator

vent outlet

Clearance to nonmechanical

air supply inlet to building or the combustion air inlet to any

other appliance

Clearance to a mechanical air

supply inlet

Clearance above paved

sidewalk or paved driveway located on public property

Clearance under veranda,

porch deck, or balcony

Notes:

1) In accordance with the current CSA B149.1, Natural Gas and Propane Installation Code.

2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code.

*For clearances not speciced in ANSI Z223.1/NFPA 54 or CSDA B149.1, one of the following shall be indicated: a) A minimum clearance value determined by testing in accordance with Clause 5.25.5, or; b) A reference to the following footnote: “Clearance in accordance with local installation codes and requirements of the gas supplier.”

┼

A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family

dwellings and serves both dwellings.

Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the oor.

3 ft (91 cm) within a height 15 ft (4.5 m) above the meter / regulatory assembly

3 ft (91 cm) *

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 12 in (30 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 100,000 Btuh (30 kW), 36 in (91 cm)

for appliances > 100,000 Btuh (30

kW) 6 ft (1.83 m) 3 ft (91 cm) above if within 10 ft (3 m)

7 ft (2.13 m)

12 in (30 cm)

┼

6 in (15 cm) for appliances ≤ 10,000 Btuh (3 kW), 9 in (23 cm) for appliances > 10,000 Btuh (3 kW) and ≤ 50,000 Bruh (15 kW), 12 in (30 cm) for appliances > 50,000 Btuh (15 kW)

horizontally

Page 16

SUPPLEMENTAL MATERIAL

SAMPLE

VENT REQUIREMENTS

Vent Requirements

• The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.

• In addition to the requirements listed here, follow the requirements provided with the vent.

Vent Clearances

• The vent must maintain the required clearance to combustible materials to prevent a re. Do not ll air spaces with insulation.

• Minimum Vent Congurations (elbow directly off replace):

• Clearances are in accordance with local installa- tion codes and requirements of the gas supplier.

• Les dégagements sont conformes aux codes d’installation locaux et aux exigences du fournis-

seur de gaz.

Vent Installation

• Slide the vent sections together, use screws pro- vided with ue (3 screws at each joint).

• No silicone is required

• Wall supports are required at a minimum of every

8 feet.

Minimum Clearance Above Vent 2” Minimum Clearance to Sides & Below Vent 2”

Vent Firestop

• A restop is required whenever the vent penetrates a wall, oor, or ceiling (passes through framing members)

Approved Vent

• Installation instructions for ICC Excel Factory Built Chimney may be found at: www.icc-rsf.com

Page 17

INSTALLATION GUIDE

SAMPLE

Connecting the Gas Valve & Ignition System

IMPORTANT:

All connections and components should be made

and installed by qualied persons only and checked

and tested for leaks prior to wiring of valve module.

Gas supply should be connected as shown below.

The location of the stubbed gas line port and electrical pass through port for running the ignition cable are determined during design. The location may either be directly with the replace, or these components may be remotely located nearby, but never in a location to exceed 5’ length of ignition cable from the burner

itself.

Please refer to the specic component installation manuals for the electronic gas valve, intermittent pilot module, pilot assembly, and transformer supplied with this replace and written by the manufacturer.

- Connect the ignition cable and other wiring to the valve and direct intermittent pilot module as shown below.

NOTE: These illustrations are not to scale and are for

reference only. For more detailed schematics, refer to appropriate components in back of this manual.

Directions for Connecting a Gas Pressure Test Gauge

The gas control valve (shown to the right) has two test ports for testing input (line pressure)

and output (manifold) pressure. Loosen the brass screw on either test port and place a 5/16”

i.d. rubber or plastic tube over the tapered test port. Connect the tube to the test gauge.

WARNING: The brass screw must be tightened after testing to prevent gas leakage.

Input Port Output Port

Page 18

INSTALLATION GUIDE

SAMPLE

Installing the Media

WARNING

Always wear protective equipment when dealing with open ames. Failure to follow this warning may result in serious injury.

This replace burner requires a layer of media to cover the burner tube, allowing proper dissipation of the gas ow and propagation of the ame. This should be spread evenly across and completely covering the round burner located inside of the square burner tray, as shown below.

Next, carefully place media over top of round burner located inside of square burner tray, allowing media to ll void alongside tube and to cover over top of tube with ¼” of media, as shown below:

First, ensure the pilot shield is in place and at as shown in the image below:

Media should be a consistent depth of 1/2” thick across the burner tube and media tray. The photo below shows the nished look that should be achieved with the media over the burner. The media trays on either side should be lled with the desired media, glass, stones, etc.

Page 19

INSTALLATION GUIDE

SAMPLE

Installing the Dual Pane Glass

WARNING

Always wear protective equipment when

dealing with hot surfaces. Failure to follow

this warning may result in serious injury.

Step 1: Install inner pane of glass in the channel

Step 2: Install the inner frame with the countersunk screws

provided

Step 3: Install the outer glass in the channel

Step 4: Install the outer removable frame with the countersunk screws provided

Page 20

REPLACEMENT COMPONENTS INFORMATION

SAMPLE

IMPORTANT:

This replace system consists of several components that are designed specically for this appliance. No parts on this appliance may be substituted or replaced with anything other than original components. Replacement parts as listed below can be obtained by contacting Acucraft Customer Service by phone or email.

Acucraft Customer Service Contact Information:

• Phone: (763) 263-3156

• Email: info@acucraft.com

COMPONENT DESCRIPTION INSTALL INFORMATION PAGE(s)

Flue / Venting 11-13 Media 15 Glass Panels 16 Draft Controller 18 - 21 Gas Valve & Ignition Module 22-29 Draft Switch 30-31 Inline Fan 32 Chimney Fan 33-38

WARNING:

Failure to position the parts in accordance with these diagrams or failure to use only parts specically approved with this appliance may result in property damage or personal injury.

AVERTISSEMENT:

Risque de dommages ou de blessures si les pièces ne sont pas installées conformément à ces schémas et ou si des pièces autres que celles spéciquement approuvées avec cet appareil sont utilisées.

Page 21

SUPPLEMENTAL MATERIAL

SAMPLE

Product Information

Draft Controller

USE:

The Control Board is a fan speed and appliance control used to control draft for a gas appliance such as a

replace, stove or furnace. It may be interlocked with the appliance and is for use in systems where modu-

lation is not required. It controls the speed of a fan to

maintain proper draft and pressure in a chimney system. The Control Board is for use with chimney fans.

FUNCTION:

The Control Board comes with the Draft Switch.

The Draft Switch is a required safety function used to ensure a negative pressure is maintained in the

chimney. It also prevents appliance operation during an electrical or mechanical failure in the system.

The Control Board can operate the chimney fan in manual or automatic mode. Manual mode allows the

user to adjust the speed of the fan at any time using the potentiometer on the board. In Automatic Mode, the Control Board will ignore the potentiometer and ramp the fan up until the Draft Switch closes. If the Draft Switch opens, the control will ramp up the fan

until there is enough draft to re-close the switch.

CONSTRUCTION:

The housing is NEMA 1 rated ABS plastic.

CODE COMPLIANCE:

System installation must conform to the requirements of the authority having jurisdiction. When required by the authority having jurisdiction, the installation must also conform to the NFPA31, NFPA54 or NFPA211. All electrical wiring must be in accordance with the requirements of the authority having jurisdiction or, in absence of such requirements, with the National Elec-

tric Code, NFPA 70.

Shipping Information

The Control Board includes the control unit, Draft

Switch, stack probe and silicone tubing. * If other components are shipped, they will appear as

separate items on the packing list.

Page 22

SUPPLEMENTAL MATERIAL

SAMPLE

Draft Controller

Specications

Dimensions & Capacities:

Power Supply = V 1x120 VAC

Amperage = A 6.3 Operating Temp = ºF/ºC -4 to 122 / -20 to 50 Control Signal = mA max. 10

Control relay max. 120 VAC / 8A Output VAC = 10-120

VDC = 0-10

Post Purge Time 0-3 Minutes Alarm Delay Time 15 Seconds Dimensions (see below) Weight = lbs/kg 2.6 / 1.2

Dimensions

Control Board A 9.6 in / 244 mm

B 6.3 in / 160 mm C 3.5 in / 90 mm

Chimney Probe D 4.25 in / 108 mm

E 3.50 in / 89 mm

Mechanical Installation

LOCATION:

The Control Board must be installed indoors. As shown in the diagram below, the control will be

wired directly to a 120/1/60 VAC power supply. The

control will also be connected to the fan, appliance and damper (if used). For detailed wiring information,

see Electrical Installation.

DRAFT CONTROL

DRAFT SWITCH

Fireplace

MOUNTING THE CONTROL UNIT:

The Control Board may be mounted directly to a wall. To mount, remove the cover and locate the (4) mounting holes. Using the hole-pattern shown below, mount

the control using #6 screws. Once it is attached, wire the unit in accordance with Electrical

Installation section of this manual.

2222

Page 23

SUPPLEMENTAL MATERIAL

SAMPLE

Draft Controller

CONNECTION OF THE DRAFT SWITCH AND STACK PROBE:

The Draft Switch must be installed indoors, in the ver- tical position (pre-drilled knockouts face down). Mount the control upright to a wall or other at surface. Do NOT lay the control down or mount horizontally.

A Draft Switch must be used with the Control Board as a system safety device. The Draft Switch monitors the pressure inside the stack and signals the control to shut down the appliance if insufcient draft exists. A stack probe senses the pressure read by the Draft Switch and is connected via silicone tubing.

The silicone tubing supplied with the Draft Switch should be connected to the NEGATIVE (-) port of the

Draft Switch. This is the bottom port on the switch. The standard tube length is 6 feet. The distance can be extended up to 25 feet by using 1/4” rigid plastic or copper tubing as temperature allows (not supplied).

The image below is for reference only; the draft switch must be installed in a vertical position.

INSTALLATION OF THE CHIMNEY PROBE:

The probe must be installed between the appliance and the exhaust fan. If a damper is used in the system, the probe should be installed between the appliance and damper.

Locate the probe at least a distance three (3) vent diameters away from any elbow, tee or damper. For replace installations, the probe should be installed close to the fan inlet as shown below.

To produce an accurate pressure reading, the probe should be installed ush with the inner wall of the chimney or stack. If double walled stack is used, the probe should be ush with the inner most wall.

Page 24

SUPPLEMENTAL MATERIAL

SAMPLE

Gas Valve & Ignition Module

Page 25

SUPPLEMENTAL MATERIAL

SAMPLE

Gas Valve & Ignition Module

Page 26

SUPPLEMENTAL MATERIAL

SAMPLE

Gas Valve & Ignition Module

Page 27

SUPPLEMENTAL MATERIAL

SAMPLE

Gas Valve & Ignition Module

Page 28

SUPPLEMENTAL MATERIAL

SAMPLE

Gas Valve & Ignition Module

Page 29

SUPPLEMENTAL MATERIAL

SAMPLE

Mechanical Installation

Draft Switch

INSTALLATION OF DRAFT SWITCH

The Draft Switch is for indoor installation only. The Draft Switch must be installed in a vertical position

with the pressure connection pointing down. Secure

the switch by using the mounting holes as shown on the gure. After installation connect the tubing from the probe onto the port marked accessible through the small of the plastic enclosure. Connect tubing to the

NEGATIVE (-) port on the Draft Switch.

Factory wiring comes with three wires that are already crimped onto the Draft Switch. The purpose of these

wires is to provide a point in which you can extend the

length of the wire by using wire nuts and additional

wire (not provided).

INSTALLATION OF STACK PROBE FOR PDS 1:

A stack probe is used with Draft Switch. The Draft Switch monitors the pressure inside the stack and sig-

nals the control to shut down the appliance if insuff-

cient draft exists inside the stack. The probe must be installed between the appliance and the exhaust fan.

The distance “A” is designed as at least three (3) vent

diameters; A ≥ 3 *V (see gure below). To prevent condensation from entering the probe or Draft Switch when installed on a horizontal stack, the probe must be installed above the centerline of the stack. For replace installations, the stack probe should be installed as close to the exhaust fan as possible.

Page 30

SUPPLEMENTAL MATERIAL

SAMPLE

Draft Switch

For all installations, the stack probe must be placed so the ow through the stack is perpendicular to the tip of the probe. Locate the probe at least the distance “A” away from any elbows or tees in the stack. The distance “A” is designed as at least three (3) vent diameters; A ≥ 3 *V (see gure below). To prevent condensation from entering the probe or Draft Switch when installed on a horizontal stack, the probe must be installed above the centerline of the stack. For replace installations, the stack probe should be installed as close to the exhaust fan as possible.

Mechanical Installation (cont.)

INSTALLATION OF STACK PROBE FOR Draft Switch (cont.):

For the Draft Switch to function properly, the probe must be placed in a location that can produce at

least 0.05 in/WC in the stack. In order to produce an accurate pressure reading, the tip of the probe must be mounted ush with the inside of the stack wall (it should never extend more than 1/16” beyond the wall). For a double walled stack, the tip should be ush with the inner most wall.

To mount the probe, drill a clearance hole through the stack wall(s). Insert the probe and attach the bracket to the stack using (2) customer provided self-tapping machine screws. Tighten the end cap to compress the ferrule and permanently install the stack probe. Attach the supplied silicon tubing at the other end of the probe.

Page 31

SUPPLEMENTAL MATERIAL

SAMPLE

Installation and Maintenance

Inline Fan

INSTALLATION (cont.):

WIRING:

CAUTION

All installation should be wired according to the

following diagrams.

Failure to comply will cause the motor

to “hum” or not work.

Instruction for all model FG fans

Page 32

SUPPLEMENTAL MATERIAL

SAMPLE

Chimney Fan

Dimensions & Capacities

Model Chimney Fan

Discharge Horizontal Fan Type Axial Vane Motor Type Totally enclosed, vari-

able speed, Class H

Voltage (VAC) 1 x 120 RPM 1600 CFM (0.0Ps) 450 Amperage (Amps) 0.5 Motor Output (HP) 1/30

Motor Output (kW) 0.025 Weight (lbs) 29 Weight (kg) 13 Dimensions A (In) 10.2 Dimensions A (mm) 259

B x B (In) 11.7 B x B (mm) 296 C (In) 10.8 C (mm) 275 D (In) 3.0 D (mm) 75 E (In) 9.4

E (mm) 238 Temperature (Intern.) 575°F/300°C

Sound Data:

1. Junction Box

2. Conduit / Cord

3. Motor

4. Motor Housing

5. Cooling Plates

6. Bird Screen

7. Base Plate

8. Locking Nut

9. Inlet

10. Axial Vane

11. Hinges

12. Capacitor (Inside Junction Box)

3232

Page 33

SUPPLEMENTAL MATERIAL

SAMPLE

Chimney Fan

Planning Ahead

WARNING

1. Observe proper combustion air requirements.

2. Provide a rm support system for the

chimney fan.

3. Determine the type of system involved.

4. Observe proper safety measures are taken to assure safe use of the wood burning appliances.

Combustion Air Requirements: Provisions for

combustion air must be in accordance with applicable local codes.

If the heating system is installed in an unconned

space, adequate air will be available via normal inl- tration.

If the heating system in installed in a conned

space, (a space with a volume less than 50 cubic feet per 1,000 Btu/hr of input for all fuel burning equipment) or building construction is unusually tight, adequate air for combustion must be provided by two openings: one located about 6” below the ceiling, the other about 6” above the oor. Each opening must

have a minimum free area as follows:

Support system for the chimney fan: Prior to

installation of the chimney fan, it must be assured the chimney can safely carry the weight of the chimney

fan.

A steel chimney should be well supported at the roof

penetration point.

1. On square inch per 2,000 Btu/hr when communication through horizontal ducts to the outside.

2. One square inch per 1,000 Btu/hr when ventilation

air is provided by openings in doors, etc. to adjoining spaces having adequate inltration.

WARNING

Adequate fresh air must be provided for

combustion; otherwise, improper operation and

inadequate venting of deadly ue gases may

result.

Page 34

SUPPLEMENTAL MATERIAL

SAMPLE

Chimney Fan

Single Fan on Steel Chimney

Step 1: Prepare fan location

The steel chimney adapter (SCA) slides right into the chimney, where the long collar engagement ensures

safe anchoring.

Step 2: Preparation of fan

Locate the installation brackets in the grooves on the underside of the fan base, using the bolts and nuts supplied to secure the brackets. Note that the bolts shall be installed from the bottom side in the two inner

holes.

Adjust the nal position of the installation brackets ensuring that there is a small gap between the brackets and the ue wall/adapter throat. Tighten the nuts. If the brackets touch the ue wall, it may create some vibration noise.

CAUTION

Under conditions with extremely strong winds

surrounding the top of the chimney, the chimney fan

must be secured by steel wires supplied with the fan.

Step 3: Attaching the fan

The chimney fan is now ready for installation on the top of the chimney. It is not necessary to bolt the fan to the chimney.

High temp

silicone

Wall Mounting of Chimney Fan

When mounting the chimney fan on a wall, the installation instructions for installation on a steel chimney should be followed. Use of the adapater SCA can make the installation easier. To ease installation, detach the fan base by removing the bolts holding the hinges together. Center the fan base over the outlet and bolt the base onto the wall

with the hinges pointing upwards.

After mounting the base securely, attach the fan motor housing by reassembling the fan hinges. Seal with high temp silicone all around the edges.

Page 35

SUPPLEMENTAL MATERIAL

SAMPLE

Chimney Fan

CAUTION

A safety device that prevents the heating appliance

operation, in case of a power failure or inadequate

draft situation, must be installed.

Termination of Venting System

In order to achieve optimal performance and energy consumption for the RS Fan the duct must be installed as shown below and the distances observed. From the last elbow to the termination point the distance has to be 3 times the diameter of the ue. For example if you using 12in ue (12 X 3 = 36in). So the distance from the last elbow to the fan termination point should be 36 inches.

The combustion air inlet and ue gas outlet of a direct vent appliance or the ue gas outlet of an appliance other than a direct vent appliance shall terminate at least 1 ft (0.3 m) from the soft of the roof of the structure and at least 3 ft (0.9 m) from an inside

corner of an L-shaped structure.

The ue gas outlet terminal of a direct vent

application with an input of 50,000 Btu/hr (0.35 gal/hr)

or less shall be located at least 9 in. (230 mm) from

any door, window, or air inlet to the structure. The

vent terminal of a direct vent appliance with an input over 50,000 Btu/hr (0.35 gal/hr) shall be located at least 1 ft (0.3 m) from any door, window, or air inlet to the structure. Regardless of input, the ue gas outlet terminal shall also terminate at least 1 ft (0.3 m) above grade.

The exit terminals of mechanical draft systems shall not be less than 7 ft (2.1 m) above grade when located adjacent to public walkways.

A venting system that terminates in the sidewall of a structure shall terminate at least 3 ft (0.9 m) above any air inlet to the structure that is within 10 ft (3 m) of the termination point.

Exception No. 1: This requirement shall not apply to the combustion air intake of a direct vent appliance.

Exception No. 2: This requirement shall not apply

to the separation distance between the circulating air inlet and the vent discharge of a listed outdoor appliance.

The ue gas outlet of an appliance other than a direct vent appliance shall terminate at least 4 ft (1.2 m) below, 4 ft (1.2 m) horizontally from, or 1 ft (0.3 m) above any door, window, or gravity air inlet of the structure. The outlet also shall terminate at least 1 ft (0.3 m) above grade.

Any air inlet and any ue gas outlet of any appliance shall terminate at least 5 ft (1.6 m) from the vent outlet of a supply tank.

Electrical Installation

WARNING

Turn off electrical power before servicing.

Contact with live electric components can cause

shock or death.

All electrical wiring must be in accordance with requirements of authority having jurisdiction or, in absence of such requirements, with National

Electrical Code NFPA 70 — latest edition. If an

external electrical source is utilized, system must be electrically grounded in accordance with requirements of the authority having jurisdiction or, in the absence of such requirements, with the National Electrical

Code NFPA 70 — latest edition.

Page 36

SUPPLEMENTAL MATERIAL

SAMPLE

Chimney Fan

Start-Up and Conguration

SYSTEM TESTING

Before any adjustments are made to the system,

follow these procedures:

1. Turn the chimney fan ON and make sure that it is

operating. Increase and decrease the speed of the

fan by adjusting the fan speed control to make sure it

is operating properly.

2. Turn the fan OFF and make sure the pressure

switch opens, so the power to the circuit, it controls, is disconnected.

WARNING

Check other heating appliances (water heater,

furnace, replace etc.) for proper operation while

the chimney fan is operating. Make sure no ue gases are spilling out as this can lead to carbon

monoxide poisoning.

CARE AND CLEANING

The Chimney Fan System is designed for prolonged use. The fan should be inspected at least once a year when the chimney is inspected. Fuel residues and other deposits should be removed from the fan blades and the bottom of the motor housing. The top of the fan is hinged and can be opened in

order to ease the cleaning.

WARNING

Do not open the motor housing unless power to

the chimney fan has been disconnected.

Maintenance

PRIOR TO CLEANING

Remove buttery nut or screw from each hinge prior

to cleaning.

Page 37

SUPPLEMENTAL MATERIAL

SAMPLE

Chimney Fan

Maintenance (cont.)

CHIMNEY CLEANING INTERVALS

It is extremely important to keep the chimney ue clean from products of combustion and deposits. Unburned oil residues can cause a chimney res. Cleaning intervals depend on the use of the appliance. The more the appliance is used, the more often the chimney ue needs cleaning. As there are no rm guidelines for cleaning intervals, have the chimney inspected on a regular basis (every quarter or so) to determine what the interval should be. Then follow this interval.

No matter how much used, a chimney ue should be cleaned and inspected at least once every year. NOTE: The chimney should be cleaned by a trained professional. We recommend using a “Certifed Chimney

Sweep” certied by Chimney Safety Institute of American. You can nd a Certied Chimney Sweep at www.csia. org or www.ncsg.org or by calling

(317) 837-5362 or (317) 837-1500.

Troubleshooting

OBSERVATION PROBLEM SOLUTION

There is no power going to the fan - The circuit breaker may be off

- Fan speed control is off

- Bad electrical connections

There is power to the fan but it is

not operating

There is power to the fan but it hums and does not turn

The fan seems to work ne, but

there is not enough draft

The fan vibrates - The motor shaft may be bent

- Bad electrical connections

- The fan speed control’s low

voltage setting is too low

- The fan speed control is bad

- The motor run capacitor may be bad.

- Creosote may stick

- The fan may be undersized - Replace with a larger fan

- Check the circuit breaker

- Turn fan speed contron on

- Check and correct problem

- Check and correct problems with

connections. Pay special attention

to the wiring in the junction box

- Increase the setting with the plastic screw on the fan speed

control’s front plate

- Replace the fan speed control

- Check capacitor and replace

if necessary

- Clean fan

- Replace motor

control

- The hinges may be bent

There is airow noise from the draft

hood

Mechanical noise can be heard - Foreign matter may be stuck

- The ue is undersized.

- The fan is oversized and running too fast

- Motor bearings may be worn out

- Straighten out hinges

- There is not much to do about it

- Reduce the fan speed

- Remove matters

- Replace bearings

foreign matter

Page 38

NOTES

SAMPLE

Page 39

PRODUCT SPECIFICATIONS

84"

72"

VIEWING AREA

75"

24"

VIEWING AREA

27"

11"

88"

55"

51"

66'' BURNER

INDOOR VIEW

22"

1 2

11"

1 2

8'' GLASS COOLING INTAKE

42"

21"

11"

8'' CLASS A FLUE

8'' HEAT RELIEF

DETAIL A

SCALE 1 : 10

INDOOR SIDE

REMOVABLE FRAME

INSULATED PANEL

11"

1 2

GAS & ELECTRIC STUBS

8'' COMBUSTION AIR INTAKE

DETAIL B

SCALE 1 : 10

OUTDOOR SIDE

REMOVABLE FRAME

INSULATED PANEL

DETAIL E

SCALE 1 : 10

REMOVABLE OUTER FRAME

COUNTERSUNK SCREW

REMOVABLE INNER

FRAME

FIXED INNER FRAME

MATERIAL:

PROPRIETARY AND CONFIDENTIAL:

THE INFORMATION CONTAINED IN

THIS DRAWING IS THE SOLE

PROPERTY OF ACUCRAFT. ANY

REPRODUCTION IN PART OR AS A

WHOLE WITHOUT THE WRITTEN

PERMISSION OF ACUCRAFT IS

PROHIBITED.

7/17/17

TITLE:

SIZE

DWG. NO.

REV

DATE:

A.REDBERG

DRAWN BY:

UNLESS

OTHERWISE

SPECIFIED ALL

DIMENSIONS

ARE IN INCHES

DO NOT SCALE DRAWING

SHEET 1

OF 1

REVISIONS

DESCRIPTION

REV

INITIAL RELEASE

DATE

ECO

7/17/17

Acucraft Fireplace Systems

19672 172nd Street

Big Lake, MN 55309

BLAZE 6 INDOOR/OUTDOOR

(GARCO CONST. 0817)

0817-A-001

Page 7

SAMPLE

SPECIFICATIONS

Based on testing that was performed, the following results have been re-

corded.

Minimum Clearances to combustibles Unit to back wall of enclosure = 2

inches Unit to sidewall of enclosure = 2 inches Unit top to enclosure top = 4 inches

NOTE: A 8” B-Vent used as a duct to remove heat from the top to the

outdoors must be installed to maintain these clearances. (SUPPLIED BY OTHER)

NATURAL GAS

Input Rating (BTU/hr) 0-1370 m = 100,000 BTUs/hr. Minimum inlet pressure (in.w.c.) = 7.0 in. W.C. Maximum inlet pressure (in.w.c.) = 10.5 in. W.C. Combustion Air inlet size= 1-8” Round

Glass Cooling Air inlet size = 1-8” Round

Height = 55” Width = 88” Depth = 24”

Appx Weight. = 1500 lbs.

Gas Type = Natural Gas or Propane Flue Size = 8” Flue Type = RIS Class A Electrical = Single 15 AMP service

PROPANE

Input Rating (BTU/hr) 0-1370 m = 80,000 BTUs/hr. Minimum inlet pressure (in.w.c.) = 11 in. W.C. Maximum inlet pressure (in.w.c.) = 13 in. W.C.

Note: The chimney ue for the appliance should never be connected to another chimney ue in any way.

Combustion Air inlet size= 1-8” Round

Glass Cooling Air inlet size = 1-8” Round

Page 40

INDOOR/OUTDOOR VENTED GAS FIREPLACE

VENTED GAS FIREPLACE. NOT FOR USE WITH SOLID FUEL. NOT FOR USE WITH GLASS DOORS.

Follow installation instruction.

Indoor Side Minimum clearances to combustibles:

Outdoor Side Minimum clearances to combustibles:

Lab Test

SAMPLE

PRODUCT SPECIFICATIONS

SAMPLE

MANUFACTURER:

Acucraft Fireplaces MODEL/ MODELE: BLAZE6io Gas Fireplace 19672 172nd St Big Lake, MN 55309 (763) 263-3156

Gas / Type de Gaz: (Gaz naturel) (Propane)

INPUT RATING (ENTRÈE NOTE) (Btu/hr) 0-610m: 100,000 80,000 ORIFICE SIZE (DIMENSIONS DE L’ORIFICE) (DMS) 0-610m: 5 36 INPUT RATING (ENTRÈE NOTE) (Btu/hr) 610-1370m: 100,000 80,000 ORIFICE SIZE (DIMENSIONS DE L’ORIFICE) (DMS) 610-1370m: 8 39 MANIFOLD PRESSURE (PRESSION D’ADMISSION) (in. wc/kPa): 3.5/(0.9) 10 MINIMUM INLET PRESSURE (MINIMUM PRESSION D'ENTRÉE) (in. wc/kPa): 7.0/(1.74) 11

ÉVACUATION FOYER DE GAZ. NE PAS UTILISER AVEC DES COMBUSTIBLES SOLIDES. NE PAS UTILISER AVEC PORTES EN VERRE

Suivez les instructions d’installation.

CERTIFIED FOR CANADA/ CERTIFIÉ POUR LE CANADA

DO NOT REMOVE THIS LABEL N'ENLEVEZ PAS CETTE

Unit to back wall of enclosure: 2 inches

Unit to sidewall of enclosure: 2 inches Unit top to enclosure cap: 4 inches

ANSI Z21.50, CSA 2.22-2016 ANSI Z21.97, CSA 2.41:2014

ETIQUETTE

Serial #/En Série:

Natural LPG

Unit to back wall of enclosure: 4 feet

Unit to sidewall of enclosure: 4 feet Unit top to enclosure cap: 8 feet

Type

Page 41

SAMPLE

FOR YOUR SAFETY, READ BEFORE OPERATING

WARNING: If you do not follow these instructions exactly, a fire or explosion may

result causing property damage, personal injury, or loss of life.

A. This appliance has a pilot. It is equipped with an ignition

device which automatically lights the burner. Do not try to light the burner by hand.

B. BEFORE OPERATING smell all around the appliance

area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

x Do not try to light any appliance x Do not touch any electric switch; do not use any phone

x Immediately call your gas supplier from a neighbor’s

WHAT TO DO IF YOU SMELL GAS:

in your building.

phone. Follow the gas supplier’s instructions.

OPERATING INSTRUCTIONS

x If you cannot reach your gas supplier, call the fire

department.

C. Only use your hand to push in or turn the gas control

knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician. Force or attempted repair may result in a fire

or explosion.

D. Do not use this appliance if any part has been under

water. Immediately call a qualified service technician to

inspect the appliance and to replace any part of the

control system and any gas control which has been under

water.

1. STOP! Read the safety information above on this label.

2. Turn off all electric power to the appliance.

3. This appliance is equipped with an ignition system which automatically lights the burner. Do not try to light the burner by hand.

TO TURN OFF GAS TO APPLIANCE

1. Turn off all electric power to the appliance if service is to

be performed.

2. Remove control access panel

4. Push in gas control know slightly and turn clockwise

to “OFF”

Note: Knob cannot be turned to “OFF” position unless knob is pushed in slightly.

Do not force.

5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety information above on this label. If you don’t smell gas, go to the n ext step.

6. Turn gas control knob counterclockwise

to “ON”

7. Replace control access panel.

8. Turn on all electric power to the appliance.

9. If the appliance will not operate, follow the

instructions “To Turn Off Gas To Appliance” and call your service technician or gas supplier.

3. Push in control knob slightly and turn clockwise

4. Replace control access panel

to “OFF” Do not force

Page 42

OPERATION GUIDE

SAMPLE

Basic Sequence of Operation

Listed below is a sequence of operation when the replace is functioning properly. If you are experiencing problems with the replace not operating normally, see the Troubleshooting section.

1. The replace control switch is turned on.

2. A signal is sent to Draft Controller turning on the

exhaust fan as well as opening the damper.

3. The Draft Switch proves positive draft within the

ue.

a. Draft proves ( go to step 4)

b. Draft doesn’t prove and system locks out. (The process will need to be restarted.)

4. A signal is then sent back to the Draft Controller

which then signals the valve module to open and ignite the pilot.

5. The pilot spark igniter will discontinue sparking after ame has been proven.

6. The pilot will then send gas to the burner as well as Ignite gas and prove the ame is burning.

Lighting the Ignition System (cont.)

For complete lighting instructions refer to “Lighting

Instructions” on page 39

Turning gas off to the appliance

Please check with local codes.In the absence of local

codes, use the current National Fuel Gas Code – ANSI Z223.1 (NFPA 54) or CAN/CGA B149 Installation Code.

Turning the replace ON

To turn the replace ON refer to “Lighting Instructions”

on page 39

Flame Adjustment

For ame adjustment on this system refer to “Remote

Operating Instructions” on page 41

7. Operation normal.

Lighting the Ignition System

WARNING

Follow the instructions below exactly. Failure to follow this warning may

result in serious injury or loss of life.

IMPORTANT:

This appliance is equipped with an ignition system

which automatically lights the burner.

DO NOT try to light the burner by hand.

Only use your hand to push in or turn gas control.

NEVER use tools. Call a qualied technician.

Force or attempted repair may result in

re or explosion.

Page 43

DRAFT CONTROL OPERATION

SAMPLE

Sequence of Operation

The sequence of operation ow chart is shown in the gurebelow.

De- Energize

All for Retry

Stages

Flashes 1 - if damperprove does not close 90 seconds after auxin, go into alarm for 30 seconds, followed by a full retry

Flashes 2 - if initial pdsprove does not close 180 seconds after damperprove, go into alarm for 30 seconds, followed by a full retry

Flashes 3 - if pds loses proof for 15 seconds after initial pdsprove, auxouts de-energize, stay in alarm until pdsprove returns and auxout will re-energize

Flashes 4 - if at any point after auxout proves the damperprove is removed, the board immedialy goes into alarm for 30 seconds, followed by a full retry

Flashes 5 - *must have sw3 on* if pds is proved prior to auxin, board will go into alarm and no further states can be achieved until proof is removed

Maintain Flashing State

for 30 seconds

One Flash

Alarm

Two Flash

Alarm

Four Flash

Alarm

Taking longer than

90 seconds

Initial PDS Proof

Taking longer than

180 seconds

Loss of Damper Open Proof

Idle State

Aux In Enabled

Open Damper

Damper Open Proof

VFD and Fan

Enabled

Initial PDS Proof

Loss of PDS Proof

Aux Out Enabled

for 15 seconds

Three Flash

Alarm

PDS Proof

Aux Out Disabled

Start 1. A call for heat from the appliance energizes the ADC100 inputs at terminals 9 and 10. Sequence 2. If a damper is connected, it begins to open. Once open, the damper prove contact closes (Terminals 16 and 17).

3. The ADC100 begins to ramp up the fan.

4. The Proven Draft Switch closes when adequate draft is achieved and ADC100 adjusts fan to speed setting on the potentiometer.

5. The ADC100 control releases the appliance for operation by closing dry contact between terminals 22 and 23 (and terminals 29 and 30).

Operating Manual Mode: Sequence 1. Fan runs at a constant speed and can be adjusted during normal operation using the potentiometer.

2. If the Proven Draft Switch opens, a 15 second timing cycle starts.

3. If the Proven Draft Switch has not been made within 15 seconds, the auxiliary out contact opens and an alarm condition exists.

4. If the Proven Draft Switch closes, the control automatically resumes normal operation at set speed.

Page 44

PROBLEM SOLUTION

SAMPLE

Appliance does not light within 20 seconds.

Spark Igniter is working, but does not ignite the ame.

The appliance ignites, but shuts

down shortly after ignition.

TROUBLESHOOTING

If the appliance does not light within 20 seconds, the gas valve will lock out automatically. Turn off switch, wait 10 seconds, and try

turning it on again.

If there is still no ignition, turn off switch and visually inspect wiring

harness for loose connections and check to be sure the gas supply is

connected and all valves are open.

If the appliance still does not ignite, check the spark igniter to be sure it is operating correctly. It should have a visible spark and make a clicking sound as it sparks.

If no spark is seen, verify that all connections are tight and secure at the ignition control module. If it still fails to ignite, the draft proving system may not be activating. Contact a qualied technician to verify that

the venting is clear, the exhaust fan is operational, and that the draft

proving system is functioning properly. The system will not start the

ignition sequence until draft is proven.

It will stop sparking after 11 seconds as a safety, and will then lock out the gas valve. Turn off the switch and try again. If it is still sparking with no ignition, contact a qualied technician.

The ame sensor may not be registering proper ame strength. Turn the appliance on and visually inspect the spark ignition sequence. If the igniter is still sparking after the ame is burning, it may indicate that the ame sensor rod is not making proper contact with the ames. The ame sensor must be located directly in the ame to get the proper signal. A DC current is created by the ame on the rod that must be present to prove there is a ame or the valve will lock out. If the ame is not making direct contact with the ame sensor, contact a qualied technician to make necessary adjustments.

The ames appear light and lazy on the burner.

If the ame sensor appears to be red hot and within the ames, yet the igniter keeps sparking, the sensor is not sensing the ame properly and the valve will lock out after 11 seconds. Verify that all electrical connections to the ignition module are tight and secure. If it still does not stay lit, contact a qualied technician.

Visually compare ame to those shown in the Installing the Media section of this manual. There may be a reduction in gas pressure or a blockage to the venting. Contact a qualied technician to diagnose.

Page 45

MAINTENANCE & CARE

SAMPLE

Always use proper precautions and turn off replace before performing any maintenance.

Do not clean appliance when hot.

Clean the tempered glass with a basic household glass cleaner every 3 months to 1 year (depending on frequency of use). Never use abrasive cleaners or glass cleaner that contains ammonia, as it may etch the tempered glass.

Examination and inspection of the appliance, venting system, and all components including the burner, should be performed annually by a qualied service technician.

Examination and visual check of the burner & ame should be performed periodically to ensure proper operation. If the ame deviates greatly from the standard or if any portion of the burner has a large gap between ames, the burner orices may need cleaning. Contact a qualied technician to diagnose, correct, and clean the burner orices as needed.

Replacement of worn, broken, or non-functioning components should be left to a qualied service techni-

cian.

If glass panels suffer any type of impact, immediately cease use of replace until a qualied technician can assess the integrity of the panels and determine if they need replacement before continued use.

The area around the appliance must be kept clear and free from combustible materials, gasoline, and other ammable vapors and liquids.

Keep combustion and ventilation air ows unobstructed.

Page 46

NOTES

SAMPLE

Page 47

WARRANTY

SAMPLE

*ALL WARRANTIES EFFECTIVE DATE OF SHIPMENTS*

The Warranty

Acucraft warrants the gas appliance to be free from defects in materials and workmanship at the time of manufacture. On all gas appliances, there is a lifetime warranty on the rebox. There is a ve-year warranty on the main burner. A one-year warranty is given to the pilot burner, gas control valve, glass media and logs, and other gas components.

No Warranty

Acucraft does not warrant any nish or plating on the system or any part thereof. Glass and refractory lining are exempt from warranty as well.

Remedy and Exclusions

The coverage of this warranty is limited to all components of the gas appliance manufactured by Acucraft. If the components of the gas appliance covered by this warranty are found to be defective within the time stated. Acucraft, at its option, will replace or repair defective components of the gas appliance manufactured by Acucraft at no charge, and may also choose pay for reasonable labor costs incurred in repairing components requiring approval prior to work commencing.This warranty covers only parts and labor as provided above. In no case shall Acucraft be responsible for materials, components, or construction which are not manufactured or supplied by Acucraft, or for the labor necessary to install, repair or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. back to Acucraft. A warranty credit will be issued

upon receipt and testing of defective parts.

Qualications to the Warranty

The gas appliance warranty outlined above is further subject to the following qualications: (1) The gas appliance must be installed in accordance with Acucraft installation instructions and local building codes.The warranty on this

Acucraft gas appliance covers only the component parts manufactured by Acucraft. The use of components manufactured by others with the Acucraft gas appliance could create serious safety hazards, and may result in the denial of certication by recognized national safety agencies, and could be in violation of local building codes. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by Acucraft.

(2) The Acucraft gas appliance must be subjected to normal use. The gas appliances are designed to burn gas only. Burning conventional replace fuels such as wood, coal or any other solid fuel will cause damage to the gas appliance, will produce excessive temperatures and will

result in a re hazard.

Limitations on Liability

It is expressly agreed and understood that Acucrafts sole obligation, and purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specied above.

In no event shall Acucraft be responsible for any incidental or consequential damages caused by defect in its products, whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by Acucraft negligence. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration or any implied warranty with respect to this Acucraft gas appliance is limited to the duration of the foregoing warranty. Some states do not allow limitation on how long an implied warranty lasts, so the above may not apply to you.

Investigation of Claims against Warranty

-Acucraft reserves the right to investigate any and all claims against this warranty and to decide upon method of settlement.

- Acucraft is not responsible for work done without consent.

- Acucraft shall in no event be responsible for any warranty work done without rst obtaining Acucrafts written consent.

- Resellers have no authority to alter this warranty.

- Acucraft employees and resellers have no authority to make any warranties nor to authorize any remedies in addition to or inconsistent with those stated above.

How to Register a Claim against Warranty

In order for any claim under this warranty to be valid, Acucraft must be notied of the claimed defect by emailing service@acucraft.com, as soon as reasonably possible after the defect is discovered. Claims against this warranty must include the date of installation, and a description of the defect.

In order to validate your warranty you must complete the warranty form at www.acucraft.com/warranty within thirty (30) days of

receiving your replace. Without a warranty validation you will not be able to submit any warranty claims for your Acucraft appliance.

Page 48

FIRE IS OUR PASSION

SAMPLE

www.acucraft.com 888-317-6499

Acucraft Fireplaces

19672 172nd Street

Big Lake, MN 55309