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Catalog V08.08
parts list
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Blaze Catalog V08.08 parts list

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Page 1
DIAMO® Blaze
PARTS CATALOG
Third Edition August 2008
Copyright © 2004-2008 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
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The information and diagrams included in this catalog are the exclusive property of LS MotorSports, LLC and may not be reproduced in any media without the express written consent of LS MotorSports, LLC. For more information contact:
Information contained in this publication is subject to change without notice.
For the most up to date information please contact DIAMO USA or an Authorized Dealer
Copyright © 2004-2008 LS MotorSports, LLC. Reproduction without written permission is completely forbidden.
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CONTENTS
PAGE TITLE
4 CYLINDER HEAD CYLINDER BLOCK 5 COVER, CYLINDER HEAD INTAKE 6 CAMSHAFT & VALVES 7 CAM CHAIN, TENSIONER 8 CRANKCASE
9 CRANKSHAFT, PISTON 10 STARTER MOTOR 11 COVER, LEFT CRANKCASE AND GENERATOR 12 STARTER CLUTCH AND COVER 13 COVER, RIGHT CRANKCASE 14 PRIMARY CLUTCH 15 SECONDARY CLUTCH 16 TRANSMISSION 17 EXHAUST 18 FRONT FENDER 19 REAR FENDER & FOOTREST 20 SEAT 21 FUEL TANK 22 STEERING 23 FRONT WHEEL 24 BUMPER 25 HANDLEBAR & CABLES 26 FRONT SUSPENSION 27 DRIVE CHAIN 28 REAR SUSPENSION 29 FRAME 30 REAR AXLE 31 ELECTRICAL 32 HEADLIGHT 33 AIR CLEANER 34 CARBURETOR
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CYLINDER HEAD CYLINDER BLOCK E-1
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0101 JH70.20102 Cylinder Block
2
05-32-E0102 JH70.20101 Gasket, Cylinder
3
05-32-E0103 JH70.20153 Cylinder Head Assy
4
05-32-E0104 JH70.20143 Gasket Assy, Cylinder Head
5
05-32-E0105 JH70.20132 Pin, Dowel
6
05-32-E0106 JH70.20131 Bolt
7
05-32-E0107 JH70.20134 Bush
8
05-32-E0108 JH70.20128 Washer
9
05-32-E0109 JH70.20127 Gasket
10
05-32-E0110 JH70.20130 Gasket
11
05-32-E0111 JH70.20135 Sealing-Ring
12
05-32-E0112 JH70.20133 Pin, Dowel
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COVER, CYLINDER HEAD INTAKE E-2
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0201 JH70.20140 Cylinder Head Cover
2
05-32-E0202 JH70.20162 L Cover Cylinder Head
3
05-32-E0203 JH70.20120 R Cover Cylinder Head Cover
4
05-32-E0204 JH70.20108 Valve Cover
5
05-32-E0205 JH70.20139 Gasket, Cylinder Head Cover
6
05-32-E0206 JH70.20136 Gasket, R Cylinder Head Cover
7
05-32-E0207 JH70.20121 Gasket, L Cylinder Head Cover
8
05-32-E0208 JH70.20104 Gasket, Carburetor
9
05-32-E0209 113611-0040010 Intake Pipe
10
05-32-E0210 JH70.20107 O-Ring
11
05-32-E0211 JH70.20106 Washer
12
05-32-E0212 JH70.20141 Washer
13
05-32-E0213 JH70.20142 Washer
14
05-32-E0214 90401-C20-00 Washer
15
05-32-E0215 JH70.20107 O-ring
16
05-32-E0216 Q/QD921.2-87 Bolt
17
05-32-E0217 Q/QD921.2-87 Bolt
18
05-32-E0218 GB802-88 Nut Cap
19
05-32-E0219 JH70.20138 Bolt
20
05-32-E0220 Q/QD921.2-87 Bolt
21
05-32-E0221 JH70.30002 Spark Plug
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CAMSHAFT & VALVES E-3
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0301 JH70.20148 Seal, Valve Stem
2
05-32-E0302 JH70.20165 Camshaft Comp
3
05-32-E0303 JH70.20111 Arm, Valve Rocker Assy
4
05-32-E0304 JH70.20112 Shaft, Rocker
5
05-32-E0305 JH70.20113 Inlet Valve
6
05-32-E0306 JH70.20114 Outlet Valve
7
05-32-E0307 JH70.20116 Spring, Valve Outer
8
05-32-E0308 JH70.20117 Spring, Valve Inner
9
05-32-E0309 JH70.20118 Seat, Valve Spring
10
05-32-E0310 JH70.20115 Seat, Valve Spring
11
05-32-E0311 JH70.20119 Cotter Valve
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CAM CHAIN, TENSIONER ASSY E-4
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0401 JH70.2012 Timing Driven Sprocket
2
05-32-E0402 14302-C20-00 Timing chain
3
05-32-E0403 1453A-095-0000 Arm Comp, Camchain Tensioner
4
05-32-E0404 JH70.20473 Roller Camchain Tensioner
5
05-32-E0405 JH70.20425 Pivot Camchain Tensioner
6
05-32-E0406 JH70.20415 Spring Camchain Tensioner
7
05-32-E0407 JH70.20460 Rod Comp Camchain Tensioner
8
05-32-E0408 JH70.20126 Washer
9
05-32-E0409 JH70.20151 Roller Comp Cam Chain Guide
10
05-32-E0410 JH70.20125 Pin Cam Chain Guide roller
11
05-32-E0411 JH70.20449 Sprocket Cam Chain Roller
12
05-32-E0412 JH70.20408 Sprindel Camchain Guide Sprocket
13
05-32-E0413 JH70.20413 Bolt Sealing
14
05-32-E0414 JH70.20124 Washer
15
05-32-E0415 JH70.20414 Washer
16
05-32-E0416 GB9074.1-02 Bolt M6x18
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CRANKCASE E-5
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0501 110A-061B-0000 Crankcase Comp R
2
05-32-E0502 JH70.20401 Gasket Crankcase
3
05-32-E0503 1120A-061B-0000 Crankcase Comp L
4
05-32-E0504 JH70.20423 Tube, Breather
5
05-32-E0505 JH70.20420 Clip
6
05-32-E0506 JH70.20428 Clip, Overflow Tube
7
05-32-E0507 JH70.20427 Bolt A, Cylinder Stud
8
05-32-E0508 JH70.250426 Bolt B, Cylinder Stud
9
05-32-E0509 JH70.20412 Washer
10
05-32-E0510 Q/QD921.1-87 Pin 92401-10014
11
05-32-E0511 JH70.20411 Bolt
12
05-32-E0512 JH70.20447 Strainer Oil Filler
13
05-32-E0513 Q/QD921.2-87 Bolt 92140-06060B
14
05-32-E0514 Q/QD921.2-87 Bolt 92140-06050B
15
05-32-E0515 Q/QD921.1-87 Bolt 92140-06065B
16
05-32-E0516 15100-005-0001 Oil Pump Assy
17
05-32-E0517 JH70.20410 Gasket Oil Pump
18
05-32-E0518 JH70.20409 Pivot Oil Flier
19
05-32-E0519 GB823.88 Screw M6x16
20
05-32-E0520 GB823-88 Screw M6x22
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CRANKSHAFT PISTON E-6
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0601 13200-095-0000 Crankshaft Assy
2
05-32-E0602A JH70.20307 Ring Set A, Piston
2
05-32-E0602B JH70.20308 Ring Set B, Piston
2
05-32-E0602C JH70.20309 Ring
2
05-32-E0602D Piston Ring Kit, includes A, B, C
3
05-32-E0603 JH70.20310 Piston
4
05-32-E0604 JH70.20305 Pin, Piston
5
05-32-E0605 JH70.20304 Circlip, Piston Pin
6
05-32-E0606 JH70.20301 Key, Woodruff
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STARTER MOTOR E-7
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0701 31200-C20-00 Starter Motor Assy
2
05-32-E0702 GB5783-86 Bolt
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COVER, L CRANKCASE & GENERATOR E-8
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0801 11401-041-0000 Front Cover L Crankcase
2
05-32-E0802 11411-041-0000 Rear Cover L crankcase
3
05-32-E0803 11039-041-0000 Gasket L Crankcase
4
05-32-E0804 31110-061-0000 Rotor Comp
5
05-32-E0805 11002-A25-00 View Window B
6
05-32-E0806 11001-A25-00 Cover View Window A
7
05-32-E0807 Q/QD924.1-87 Pin Dowel
8
05-32-E0808 11081-A25-00 O-Ring View Window A
9
05-32-E0809 11082-A25-00 O-ring B View Window
10
05-32-E0810 31120-041-0000 Stator Assy
11
05-32-E0811 Q/QD921.2-87 Bolt
12
05-32-E0812 Q/QD921.2-87 Bolt
13
05-32-E0813 Q/QD921.2-87 Bolt
14
05-32-E0814 Q/QD921.2-87 Bolt
15
05-32-E0815 GB823-88 Screw M6x16
16
05-32-E0816 Q/QD921.2-87 Bolt
17
05-32-E0817 JH70.20313 Nut M10x125
18
05-32-E0818 11004-041-0000 Compression Plate
19
05-32-E0819 11016-C20-00 Holding Plate
20
05-32-E0820 Q/QD921.2-87 Bolt
21
05-32-E0821 GB823-88 Screw M6x5
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STARTER CLUTCH AND COVER E-9
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E0901 11015-041-0000 Plate Cover
2
05-32-E0902 2401B-041-0000 Chain, Electrical Start
3
05-32-E0903 11017-041-0000 Guide Plate Chain
4
05-32-E0904 11018-041-0000 Tensioner Chain Cam
5
05-32-E0905 2441A-041-0000 Driven Sprocket Assy
6
05-32-E0906 11016-C20-01 Plate Limit
7
05-32-E0907 24311-C20-01 Lirettion Guide Comp
8
05-32-E0908 91101-C20-00 Oil Seal 30x42x45
9
05-32-E0909 JH70.30104 Oil Seal
10
05-32-E0910 31112-061-0000 O-Ring
11
05-32-E0911 Q/QD921.87 Bolt
12
05-32-E0912 GB70-85 Screw
13
05-32-E0913 11020-041-0000 Bracket
14
05-32-E0914 Q/QD921.2-87 Bolt
15
05-32-E0915 Q/QD924.1-87 Pin Dowel
16 05-32-E0916 JH70.20135 Ring
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COVER, RGT CRANKCASE E-10
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E1001 1133A-095-0000 Cover Comp R Crankcase
2
05-32-E1002 JH70.20202 Gasket R Crankcase Cover
3
05-32-E1003 Q/QD924.1-87 Pin, Dowel
4
05-32-E1004 GB/T276-94 Bearing 60012
5
05-32-E1005 11301-095-0000 Plug, Oil Filter
6
05-32-E1006 JH70.20212 O-Seal Ring
7
05-32-E1007 Q/QD921.2-87 Bolt
8
05-32-E1008 Q/QD921.2-87 Bolt
9
05-32-E1009 Q/QD921.2-87 Bolt
10
05-32-E1010 JH70.20129 Clip, Dynano Cord
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PRIMARY CLUTCH E-11
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E1101 21501-095-0000 thrust Washer
2
05-32-E1102 21505-095-0000 Secondary Driven Gear
3
05-32-E1103 21502-095-0000 Bush
4
05-32-E1104 JH70.20502 Bush
5
05-32-E1105 2153A-095-0000 Housing, Primary Clutch
6
05-32-E1106 21524-037-0000 Circlip
7
05-32-E1107 21523-095-0000 Washer
8
05-32-E1108 2155A-095-0000 Weight, Primary Clutch
9
05-32-E1109 21525-095-0000 Spring
10
05-32-E1110 2157B-005-0000 Damper Clutch
11
05-32-E1111 2154A-095-0000 Clutch Plate Assy
12
05-32-E1112 21584-005-0000 Washer, Lock
13
05-32-E1113 JH70.20512 Washer
14
05-32-E1114 JH70.20511 Nut M10x125
15
05-32-E1115 21582-005-0000 Gasket, Cover
16
05-32-E1116 21581-005-0000 Gasket, Cover
17
05-32-E1117 GB818-85 Screw
14
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SECONDARY CLUTCH E-12
REF. No.
PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E1201 2110A-095-0000 Secondary Clutch Assy 05-32-E1201A Secondary Clutch Assy Kit 1-5
2
05-32-E1202 21147-095-0000 Bush
3
05-32-E1203 JH70.20512 Washer
4
05-32-E1204 JH70.20511 Nut M10x125
5
05-32-E1205 2110B-095-0000 Driven Sprocket Comp
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TRANSMISSION E-13
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-E1301 2220A-095-0000 Mainshaft Assy
2
05-32-E1302 2220B-095-0000 Countershaft Assy
3
05-32-E1303 GB/T276-94 Bearing Radial Bolt 6201
4
05-32-E1304 GB/T276-94 Bearing Radial Ball 6203
5
05-32-E1305 JH70.20430 Oil Seal
6
05-32-E1306 JH70.20601 Drive Sprocket
7
05-32-E1307 JH70.20602 Fix Plate
8
05-32-E1308 90101-C20-00 Bolt M6x8
9
05-32-E1309 GB/T276-94 Bearing Radial Belly
10
05-32-E1310 GB/T276-94 Bearing Radial Bolt 6001
16
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EXHAUST MUFFLER ASSY FIG. 1
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0101 117000 Exhuast Muffler Assy
2
05-32-0102 GB56 Nut M6
3
05-32-0103 SB0816 Bolt M8x16
4
05-32-0104 117073 Gasket
17
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FRONT FENDER FIG. 2
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0201 806100 Front Fender
2
05-32-0202 SA0616 Bolt with Washer
3
05-32-0203 810000 Front Cover
4
05-32-0204 TE1955-06 Nut, Spring
5
05-32-0205 D20612 Screw
18
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REAR FENDER, FOOT REST FIG. 3
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0301 807100 Rear Fender
2
05-32-0302 H40616 Bolt with Washer
3
05-32-0303 303273 Damper, Battery
4
05-32-0304 815204 Foot Rest, Left
5
05-32-0305 815205 Foot Rest, Right
6
05-32-0306 H40612 Bolt with Washer
7
05-32-0307 M80600 Nut M6
8
05-32-0308 310000 Reflector Comp
19
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SEAT FIG. 4
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0401 701000 Seat Assy
20
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FUEL TANK FIG. 5
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0501 801500 Fuel Tank Comp
2
05-32-0502 804000 Cap Assy
3
05-32-0503 801084 Gromment
4
05-32-0504 850685 Bolt M6x85
5
05-32-0505 Q10600 Washer
6
05-32-0506 912219 Bushing
7
05-32-0507 MD0600-A Lock Nut M6
8
05-32-0508 SB0625 Bolt M6x25
9
05-32-0509 803000 Fuel Cock Assy
10
05-32-0510 801088 Clip
11
05-32-0511 801086 Hose L90
12
05-32-0512 801086 Hose L70
21
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STEERING FIG. 6
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0601 611000 Steering Stem
2
05-32-0602 S60855-6 Bolt M8x125x55
3
05-32-0603 611019 Oil Seal
4
05-32-0604 Q11000-A Washer 10
5
05-32-0605 MD1000 Self-Lock Nut M10
6
05-32-0606 X00220 Pin, Cotter
7
05-32-0607 S60855 Bolt M8x55
8
05-32-0608 611001 Holder Handle
9
05-32-0609 611018 Plane Bearing Steering
10
05-32-0610 611021 Collar, Bush
11
05-32-0611 611020 Washer, Lock
12
05-32-0612 T551150 O-Ring
13
05-32-0613 615000 Steering Rod Assy
14
05-32-0614 611501 Steering Rod
15
05-32-0615 611502 Joint Comp (IN)
16
05-32-0616 611503 Joint Comp (OUT)
17
05-32-0617 608071 Bracket, Choke
22
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FRONT WHEEL FIG. 7
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0701 406300 Hub Assy Front Drum Brake
2
05-32-0702 406200 Brake Shoe Set
3
05-32-0703 406401 Brake Assy L
4
05-32-0704 406501 Brake Assy R
5
05-32-0705 402001 Front Tire
6
05-32-0706 401100 Front Hub 05-32-0706A Front Wheel and Tire Assy 5-6
7
05-32-0707 402102 Valve
8
05-32-0708 M80800 Nut M8
9
05-32-0709 ME1400 Nut M14
10
05-32-0710 X02E30 Cotter Pin 25x30
23
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BUMPER FIG. 8
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0801 519100 Bumper
2
05-32-0802 SB0816 Bolt M8x16
3
05-32-0803 519015 Plug, Bumper
24
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HANDLEBAR AND CABLES FIG. 9
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-0901 601001 Handle-Bar
2
05-32-0902 602100 Grip
3
05-32-0903 601075 Handlebar Rubber
4
05-32-0904 601074 Sleeve
5
05-32-0905 324330 Throttle Accelerator
6
05-32-0906 324200 Left Lever Holder Assy
7
05-32-0907 605000 Front Brake Cable
8
05-32-0908 607000 Cable, Throttle
9
05-32-0909 610000 Rear Brake Cable
25
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FRONT SUSPENSION FIG. 10
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19
05-32-1001 525400 Steering Knuckle Assy, L 05-32-1002 525404 Joint, Steering Knuckle Assy 05-32-1003 T21800 Washer 05-32-1004 Q21000-A Washer 10 05-32-1005 MD1000-6 Nut M10x125 05-32-1006 X00220 Cotter Pin 25x20 05-32-1007 525204 Upper Front A-Arm 05-32-1008 525205 Lower Front A-Arm 05-32-1009 525202 Bushing, Left Front A-Arm 05-32-1010 525207 Bushing, Left Front A-Arm 05-32-1011 TA4885-082540 Bolt 8x40 05-32-1012 TA4885-08C5E0 Bolt 8x140 05-32-1013 TA4885-0895B0 Bolt 8x110 05-32-1014 SB1040-06 Bolt M10x40 05-32-1015 MC1000-6 Nut M10 05-32-1016 505100 Shock Absorber Assy L 05-32-1017 Q21000-A Washer 10 05-32-1018 MC0600 Nut M6 05-32-1019 52500 Steering Knuckle Assy, R
26
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DRIVE CHAIN FIG. 11
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
3
05-32-1101 203100 Chain 05-32-1102 107281 Drive sprocket 05-32-1103 Q31600-A Washer 16
27
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REAR SUSPENSION FIG. 12
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
3
4
5
6
7
8
9 10
05-32-1201 508100 Rear Fork 05-32-1202 508200 chain Adjuster 05-32-1203 506100 RR Shock Absorber 05-32-1204 206171 Proctection Plate 05-32-1205 SB1055-B Bolt M10x55 05-32-1206 MC1000-A Nut M10 05-32-1207 SB0812-A Bolt M8x12 05-32-1208 SB1225-B Bolt M12x25 05-32-1209 SB1040-B Bolt M10x40 05-32-1210 SB1060-B Bolt M10x60
28
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FRAME FIG. 13
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
3
4
5
6
7
8
9
05-32-1301 501100 Frame 05-32-1302 SB08C0 Bolt M8x120 05-32-1303 SB0825-B Bolt M8x25 05-32-1304 SA0816-6 Bolt M8x16 05-32-1305 815273 Bracket, Left Foot-Step 05-32-1306 815274 Bracket, Right Foot-Step 05-32-1307 MD0800-A Nut M8 05-32-1308 510003 Cover, Footrest 05-32-1309 501003 Connect Plate
29
Page 30
REAR AXLE FIG. 14
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17
05-32-1401 204204 Rear Axle 05-32-1402 411000 Rear Brake Assy 05-32-1403 206101 Rear Axle Housing 05-32-1404 405101 Sprocket Wheel Holder 05-32-1405 405201 Sprocket Wheel 05-32-1406 405105 Gasket 05-32-1407 S60816-A Bolt M8x16 05-32-1408 912203 L Bush RR Tire 05-32-1409 412000 Connection Plate 05-32-1410 TD2003-165003 Washer 05-32-1411 ME1400-A Nut M14 05-32-1412 GB91 Cotter Pin 25x30 05-32-1413 411074 Brake Discholder 05-32-1414 411001 Brake Disc 05-32-1415 SB1016-A Bolt M10x16 05-32-1416 912204 R Bush 05-32-1417 Q01000 Washer 10
30
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ELECTRICAL FIG. 15
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15
05-32-1501 307000 Main Cable 05-32-1502 307051 Cable, Starter 05-32-1503 313300 Remote Controller Assy 05-32-1504 303000 Battery 05-32-1505 324100 Ignition Switch 05-32-1506 324311 Off Switch 05-32-1507 301000 Starter Solinoid 05-32-1508 305000 Ignition Coil 05-32-1509 302000 Rectifier 05-32-1510 SB0616 Bolt M6x16 05-32-1511 350000 Stop Relay 05-32-1512 307071 Clamp, Hose 05-32-1513 303272 Band, Battery 05-32-1514 306000 CDI 05-32-1515 307071 Clamp, Hose
31
Page 32
HEADLIGHT FIG. 16
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
05-32-1601 314000 Headlight Assy 05-32-1602 314002 Bulb, Headlight
32
Page 33
AIR CLEANER FIG. 17
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
2
05-32-1701 115000 Air Filter Assy 05-32-1702 SA0616 Bolt M6x16
33
Page 34
CARBURETOR FIG. 18
REF. No. PART NUMBER CODE DESCRIPTION REMARK
1
05-32-1801 113100 Carburetor Assy
34
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