Blaze BLZPBLTELP, BLZISLAND1 User Manual

BLAZE Instructional Book

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Version 1.0

USE & CARE GUIDE

POWER BURNER MODEL S

BLZ-PBLTE (NG/LP)

BLZ-PROPB (NG/LP)

DANGER - IF YOU SMELL GAS:

I) Shut off the gas supply to the appliance at its source.

2) Extinguish any open flames.

3) If a gas odor persists, keep away from your
appliance and contact your gas supplier or fire
department immediately.

WARNING

I) Do not store or use gasoline or other flammable
liquids or vapor in the vicinity of this or any other
appliance.

2) An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliances.

ATTENTION:

INSTALLER: PLEASE LEAVE THESE INSTRUCTIONS WITH THE CONSUMER.
CONSUMER: PLEASE READ & RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE AND BEFORE
INSTALLING AND OPE RATI NG.

- CONTACT INFORMATION -

Blaze Outdoor Products: 6620 Greenwell Springs Rd, Baton Rouge, LA

70805 USA

email: [e-mail]

WWW.

Phone: [phone]

BLAZEGRILLS.COM

BLAZE Instructional Book

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Version 1.0

Table of Contents

I. Burner Specifications 4

II. General Safety and Instal l ati on Warnings 5-8

i. Location of Appliance 8-10

III. Electrical Safety and Installation Warnings 11-12

IV. Gas Safety and Installation Warnings 12-13

i. Checking for Gas Leaks 14-16

ii. Unpacking Unit 16

V. Gas Connections 17

i. Natural Gas Requirements 17

ii. Liquid Propane Gas and Tank Requirements 17-18

iii. Transporting and Storing LP Gas 18-19

VI. Installing the Appliance in a BBQ Island 20

i. Outdoor Kitchen Ventilation 21-23

ii. Building BBQ Specifications + Instruction Diagrams 23-24

VII. First Time Operation 25

i. Lighting the Appliance 25-26

ii. Manually Lighting the Appliance 26

iii. Flame Adjustment 26-27

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VIII. Cleaning your Appliance 27-28

IX. Fuel Conversion 28

i. Gas Regulator 28-29

ii. Burners 30

X. Warranty Registration 32

XI. Parts 33

XII. Product Serial Number 34

XIII. BLAZE Product Registration 35

BLAZE Instructional Book

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Version 1.0

THIS MANUAL APPLIES TO THE FOLLOWING BLAZE PRODUCT:

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IMPORTANT SAFETY INFORMATION

Please read this manual carefully and before using your BLAZE burner to ensure proper operation,
installation, servicing and to reduce the risk of fire, burn hazard and or other injury. This manual
should be retained for your information.

NOTE:

Improper installation and service or maintenance may cause property damage, injury or death.
Do not operate this appliance without having read this manual.

All gas installations and gas conversions must be performed by a qualified technician or aut h ori zed service
agent.

NOTE: This appliance is not intended for commercial use.

FOR YOUR SAFETY

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. If odor continues, immediately

call your gas supplier or your fire department.

General Safety and Installation Warnings

Safe operation of the BLAZE burner depends upon its proper installation.
and service technician must perform adjustments and service of the burner. Prop er location and proper use is
essential to insure safe and continued trouble-free operation.
appliance will void the product’s warranty.

NOTE: The manufacturer cannot be held responsible for damage or injury caused by improper use of this
appliance.

Any non-approved alterations made to the

Only a qualified professional installer

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When using your BLAZE appliance, please read and follow these basic precautions:

To reduce the risk of fire, electric shock, or injury, read and follow these basic pr ec autions before

APPLIANCE INSTALLATION

This gas appliance must be installed in accordance with all local codes.
If installation is planned in an area with no local codes, the gas appliance must be installed in accord with the
National Fuel Gas Code ANSI Z223.1 and storage and handling of liquefied petroleum gases, ANSI/NFPA 58 or
CSA B149.1 natural gas and propane installation code.

installing/operatin g your

appliance.

CALIFORNIA PROPOSITION 65 WARNING

WARNING: This produc t can expose you to chem icals includin g Chromium (hexavalent compounds ), which are
known to the State of California to cause cancer and birth defects or other reproductive harm. For more information
go to: www.P65Warnings.ca.gov

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property
damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing
this equipment.

EXPLOSION HAZARD

Do not use the appliance as storage area for flammable materials. Keep area clear and free from combustible

materials, gasoline, and other flammable vapors and liquids. Failure to do so can result in death, explosion, or fire.

In Massachusetts: All gas products must be installed using a “Massachusetts” licensed plumber or gasfitter. A
“T” handle type manual gas valve must be installed in the gas supply line to this appliance. This applies to
permanently installed natural gas and propane installations.
installations using a 20 pound tank.

This does not apply to propane portable

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Have an ABC Fire Extinguisher accessible at all times. Never attempt to extinguish a grease fire
with water or other liquids.

IMPORTANT: Consult the AHJ (Authority Having Jurisdiction) or local contractor of any

uncertainty.

This unit is for outdoor use only!

Do not operate in a building, garage or any other enclosed areas. This could result in carbon monoxide buildup
could result in injury or death.

goes into the house.

Side burners are not designed or intended for installation near a window or vent that

which

For proper operation, burners must be aligned with the valve orifice and seated in the burner ho using. F ailure to
do so could result in a fire and injury.

BEWARE OF SPIDERS

CAUTION: BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE EACH USE.

Spiders and small insects occasionally spin webs or make nests in the burner tubes. These webs can lead to a gas flow obstruction, which
could result in a fire in and around the burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your
appliance and create an unsafe operating condition for the user. Although an obstructed burner tube is not the only cause of “FLASH­BACK” it is the most common cause, and frequent inspection and cleaning of the burner tubes is necessary.

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FOR YOUR SAFETY

NOTE: Check with City and Fire department for Local Building Codes. A Permit may be

required for outdoor kitchen construction.

Do not attempt to heat unopened containers on the burner as pressure may build up and cause the container to explode.

Never use charcoal or any other solid fuel in the appliance.

Never cook without the drip pan in place.

Never operate this appliance while under the influence of alcohol or drugs.

Please read all instructions before installing or operating your gas appliance to prevent injury and appliance damage.



All gas appliances will get hot during use. Use extreme caution when operating the appliance.



Do not touch hot surfaces.



Close supervision is necessary when this or any appliance is used near children. Keep children away
from the appliance during operation and until the appliance has cooled off.



Do not store any LP cylinder or tank not connected for use with the appliance, in the area of this
appliance or any other appliance. Never store an LP cylinder or tank indoors, or within the reach of
children.



Never test the appliance for gas leaks using a lighted match or any other open flame; see leak test
procedures using soap/water solutions – see section on Leak Testing.



The use of accessories, regulators, or components not recommended by the appliance manufacturer
may cause injuries and will void warranty.



Never light the appliance with the stainless steel cover in place and be certain that the burners are
positioned and seated



Never lean over the cooking surface when lighting or operating the appliance.



Use cooking utensils with wood handles and insu lat ed ove n m itts when operat ing t he appliance.



Do not store anything in the appliance. Make sure food is not forgotten in the appliance; forgotten items

over the gas valves and on the burner support.

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could melt or catch fire when the appliance is turned on.



To prevent injuries, do not use accessories that are not recommended by the manufacturer.



Before cleaning the appliance, disconnect the transformer and "trip" the circuit breaker.



Never use the appliance in windy conditions. If located in a consistently windy area (oceanfront,
mountaintop, etc.) a wind break will be required. Winds blowing into or across the burner can cause poor
performance.



Never operate the burner with the lid in place.



Children should not be left alone or unattended in an area where any appliance is in use. They should
never be allowed to touch, sit or stand on any part of the appliance.



Do not store items of interest to children in cabinets above the appliance or in the appliance. Children
climbing on the appliance to reach these items could be seriously injured.



Wear proper clothing when operating this appliance. Loose-fitting or hanging garments shou ld never be
worn while using the appliance.



Do not leave the appliance unattended while in use.



Do not use water on grease fires! A violent steam explosion may result. Instead, smother the fire with a
multipurpose ABC extinguisher.

Location of Appliance

Most importantly, this is an outdoor appli ance. Ensure your appliance is positioned safely away from
anything that can catch fire. Under no circumstance is this appliance to be used indoors. This includes
garages or any other enclosed area. This outdoor cooking gas appliance is not approved to be installed in
or on any recreational vehicles and /or boats. BLAZE burners are for single family/residential u se on ly.

When determining a suitable location take into account concerns such as exposure to wind, proximity
to traffic paths and keeping any gas supply lines as short as possible.



Do not store combustible materials, gasoline or flammable liquids or vapors around the appliance.



This BLAZE burner must be located outdoors only. As with any gas appliance, harmful carbon
monoxide is produced during the combustion process that should not be allowed to accumulate in a
confined space.
locations should be avoided. Do not locate the BLAZE burner where an overhang or awning may cover
it.



DO NOT obstruct the flow of combustion and ventilation air to this appliance.

Please note since hot air rises above the BLAZE burner while in operation, covered



Keep any electrical supply cords and the fuel supply hoses away from any heated surfaces and/or sharp
and aggressive edges.



Non-Combustible Enclosure: The BLAZE burner must be installed in a NON-COMBUSTIBLE

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ENCLOSURE ONLY. The determination of whether a location is combustible or non-combustible
construction is made by the local fire marshal, building inspector or the local safety authority having
jurisdiction.



Clearance from Combustibles: Ensure your appliance remains at a distance of at least 16” from sides
& 16” from back from any
combustible materials,



Adequate Ventilation: Ensure there is adequate ventilation for both the appliance and/or island
cavity. This is required not only for proper combustion, but also to prevent gas build up. While the
amount of venting required varies on a case by case basis, consult with your local licensed
professional and local code for adequate venting requirements. Keep the ventilation openings of the
enclosure free and clear from any debris.



Firm Level Surface: Use your appliance only on a firm level surface. This appliance is not designed for
recreational vehicles, and should not be installed on a boat or marine craft.



Protection from Weather: Keep the appliance protected from adverse weather, including rain and winds.
Wind can back up the heat behind the control panel potentially creating a gas leak, damage to the
product, and injury.



Maintenance Access: When your appliance is installed, you should be able to access the gas supply
line including the gas piping or hose, gas regulator, gas cylinder and any shut off valves. Allow clear
access to the entire gas supply hose and regulator.

combustible material such as wood, gyprock, paper and plants. Do not store

gasoline or flammable liquids or vapors around the appliance.



Partial Enclosures: Many backyards have areas that are partially closed off, such as balconies and
pergolas. In some cases, it is hard to decide whether these partially enclosed areas should be classified as
indoor areas, particularly in terms of permanent (non-closable) ventilation. Consult the AHJ (Authority
Having Jurisdiction) or local contractor of any uncertainty. This outdoor cooking gas appliance shall not be
located under overhead construction.

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Electrical Safety and Installation Warnings

Extension cords may be used if care is exercised in their use.
If an extension cord is used:



The marked electrical rating of the cord set or extension cord should be at least as great as the electrical
rating of the appliance.



The cord should be arranged so that it will not touch hot surfaces, sharp edges or drape over the

countertop or tabletop (where it can be pulled or tripped over unintentionally).
Outdoor extension cords should be used with products suited for outdoor use. They are surface marked with
suffix letters "W" or "W-A" and with a tag stating "Suitable for Use with Outdoor Appliances".
To protect against electrical shock, the power cord and plug should be kept dry and off of the ground.
Do not clean this product with water spray; do not spray cleaners into the lamp socket area.
Gasoline, lighter fluid or other flammable liquids and vapors should never be stored in the area of this appliance
or any other appliance.
Before installation or service, disconnect the power supply to the work area by removing the fuse, "tripping" the
circuit breaker, or unplugging the unit.

NOTE: Use a 15 AMP Breaker with GFI protection.
NOTE: This grill uses a “Transformer” to provide power to the LED lights and internal lights. This diagram
provides you with connection information.

Keep any electrical supply cord and fuel supply hose away from any heated surfaces, sharp edges and
dripping
Be certain your appliance is properly installed and grounded by a qualified technician in accordance with
applicable codes. To guarantee the electrical safety of this appliance, continuity must exist between the
appliance and an effective grounding system. It is imperative that this basic safety requirement be met. The
manufacturer cannot be held responsible for damages caused by the lack or inadequacy of an effective
grounding system.
Do not operate any applia nce with a dam aged power cord or po wer plug, and do not oper ate any appliance
after
to the
This appliance conforms to all uniform electrical safety codes and electrical grounding regulations. Install
unit
absence.

grease.

the appliance malfunctions or has been damaged in any manner. If this should occur, return the appliance

nearest authorized service facility for examination, repair or adjustment.

according to I.A.W. local codes or with National Electrical Code ANSI/NFPA 70 or CSA C22.1 in their

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Gas Safety and Installation Warnings

•

All gas connections should be made by a Profess iona l qualified technician and in accordance with loca l

codes and ordinances. The installation must conform with local codes or, in the absence of

local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/CGA-B149.1,

Natural Gas Installation Code or CAN/CGA-B149.2, Propane Installation Code.

•

Always check the Rating Plate to make sure the gas supply you are hooking up to is the gas type

appliance is manufactured for.

the

•

Check the rating label on the left hand outside of the burner.

RATING PLATE LOCATION

•

Do not twist the gas supply hose.

•

Before each use, visually inspect the gas supply hose for cracks, cuts or excessive wear. Replace

hose if necessary. Check for gas leaks before each use.

the

•

Gas Specifications: Be sure that the gas supplied to the appliance conforms to the model you

purchased. A Natural Gas appliance requires natural gas to operate; an LP appliance requires liquid

propane gas to operate.

•

Never connect the appliance to an unregulated gas supply line. Appliances operated without a regulator

are unsafe and will not be serviced until installed properly and safely. Unsafe operation without a gas

regulator will void the warranty of the appliance.

•

Appliances operated with NG (natural gas) gas must be installed with the NG regulator supplied with the

unit and set to 4.0" water column pressure.

•

Appliances operated with LP (liquid propane) gas must be installed with an LP regulator set to 11" water

column pressure.

•

Please contact your dealer and use a licensed contractor or installer to convert your appliance to the

different gas type.

•

CHECK TO ENSURE THAT THE GAS SUPPLY HOSE DOES NOT COME IN CONTACT WITH ANY

HOT SURFACE, SHARP OR ROUGH EDGES OF THE APPLIANCE OR OUTDOOR KITCHEN

CONSTRUCTION. DO NOT KINK THE GAS LINE WHEN INSTALLING.

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The self-contained LP system appliance is design certified to be used with a standard 20 lb., 12 1/4" diameter; 18"
high cylinder with right handed connection threads and this is the maximum size LP tank to be used. The
must be marked in accordance with the latest U.S. Department of Transportation specifications for LP
cylinders. (DOT. CFR49 or National Standards of Canada CAN/CSA-B359 Cylinders, Spheres and Tubes for
Transportation of Dangerous Goods a Propane Tank with an ODP Overfill Prevention Device must be used
times.)

IMPORTANT: Never connect the appliance to an unregulated gas supply.

If there are local codes that apply to outdoor burners, you will have to conform to them. Installation must
conform with local codes or in the absence of local codes, to the National Fuel Gas Code, ANSI Z223.1/NFPA
54 and Natural Gas Installation Code, CSA B149.1. All Natural Gas installations must conform to local codes or
in the absence of local codes

If there are local codes that apply to outdoor burners, you will have to conform to them. Installation must conform
with local codes or, in the absence of local codes, with Propane Installation Code, CSA B149.1, or Propane
Storage and Handling Code, B149.2 as applicable.

Installation in Canada must be in accordance with the standard CAN/CGA­A licensed contractor or local gas company representative must perform all gas connections.

the national fuel gas code, ANSIZ2223.1a-‐1998.

B149.2.

gas

cylinder

the

at all

Ensure that the service supplying the appliance is fitted with a shut off valve conveniently positioned near the
appliance and giving ease of access.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during
pressure testing of that system.

any

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GAS LEAK WARNINGS

 FINDING AND/OR FIXING A GAS LEAK IS NOT A “DO-IT-YOURSELF” PROCEDURE – ONLY USE

A PROFESSIONAL.
 NEVER USE THE APPLIANCE WITHOUT FIRST LEAK TESTING THE GAS CONNECTIONS

INCLUDING ALL OF THE VALVES, FITTINGS, LINES ETC. (ALL GAS CONNECTIONS SHOULD BE
CHECKED.)
 WARNING: DO NOT USE AN OPEN FLAME TO CHECK FOR LEAKS. USE OF AN OPEN FLAME

COULD RESULT IN A FIRE, EXPLOSION AND BODILY HARM.

 DO NOT SMOKE WHILE PERFORMING THE LEAK TEST. ANY OPEN FLAME WILL IGNITE THE

GAS.

 TO PREVENT FIRE OR EXPLOSION HAZARD, PE RFORM LEAK TEST OUTDOORS ONLY.
 CHECK TO ENSURE THAT FLEXIBLE HOSES DO NOT HAVE ANY CUTS AND WEAR THAT MAY

AFFECT THE SAFETY BEFORE EACH USE. ONLY THE FACTORY SUPPLIED HOSE AND
REGULATOR MUST BE USED. USE ONLY REPLACEMENT REGULATOR
AND HOSE ASSEMBLIES SPECIFIED BY BLAZE OUTDOOR PRODUCTS.

Checking for Gas Leaks

Perform a leak test befor e each use. In addition, whenever the gas cylinder is connected to the regulator or
whenever any part of the gas system is

As a safety precaution, remember to always leak test your appliance outdoors in a well-ventilated area. Never
smoke or permit sources of ignition in the area while doing a leak test. Do not use a flame, such as a lighted
match to test for leaks. Use a solution of soapy water.



Prepare a leak testing solution of soapy water by mixing in a spray bottle one part liquid soap to one

water.

part



Make sure all the control knobs are in the OFF position.



Turn on the gas.

o On Natural Gas systems, turn the main feed valve to the appliance.
o On LP systems, turn the cylinder valve knob counter clockwise one turn to open.



Apply the leak-testing solution by spraying it on joints of the gas delivery system. This includes all

valves, pipe connections, joints, lines and every point from the gas source to the burners.

disconnected or replaced, perform a leak test.



Blowing bubbles in the soap solution and/or there is a faint gas smell (Typically Gas has an Egg

Smell) indicates that a leak is present. Do not attempt to ignite the burner.



Turn all control knobs back to the full OFF position.



Stop a leak by tighte ning th e loose join t and/or res ealing with thread s ealant or Teflon tape, rem oving

sealant or

part

tape in the event of a flared connecti on or by replacing the faulty part with a replacement

recommended by the manufacturer. Do not attempt to repair the cylinder valve if it is damaged.

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The cylinder must be discarded to a proper LP tank location and then replaced.



If you are unable to stop a leak turn all control knobs back to the full OFF position, shut off the gas

supply to the appliance and release pressure in the hose and manifold by pushing in and turning

the control valves one quarter turn counter-clockwise.

any of



On LP systems, remove the cylinder from the appliance.



Call an authorized gas appliance service technician or an LP gas dealer.



Do not use the appliance until the leak is corrected.



The below diagram is intended to show what a leaking connection would look like. These two

locations are not the only points to check nor the only potential areas for a gas leak to be present.

Leak Testing



All gas piping and connections must be tested for leaks after installation or service along with before

each use.

source to the burners.
All leaks m us t be corrected

sure all control valves are in
require the tank to be disconnected from the regulator, and then reconnected to reset the regulator.
Open the valve (shut-off or ‘ON’ LP tank). Test for leaks by applying liquid soap solution to all joints. Bubbles forming
indicate gas leak.



The following diagram is for informational purposes only. These locations are not the only points to

check nor the only potential areas for a gas leak to be present. Ensure the leak test includes all

valves, pipe connections, joints, lines and every point from the gas source to the burners.

This includes all valves, pipe connections, joints, lines and every point from the gas

immediately. Remember-before exchanging an empty bottle for a new one; make

the “off” position. This can create a lo w f low of gas through the burner. This wo uld

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NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS.

UNPACKING UNIT:

Product Inspection:

packaged. Please re-check for possible shipping damage immediately after un pac king your burner. If the appliance is
found to have some damage, contact your dealer immediately as often the shipping carrier will have a timeframe to
report damage. Please also save the packaging material the product came with as that is at times inspected by the
shipping carrier.

Caution: Do not leave the unit under the sun with the protective film on for a long period of time as it will
make the film difficult to remove and/or leave markings on the materials which are not covered by the
warranty.

A final inspection of your product occurs at the factory to ensure a quality product is

Your BLAZE Series Appliance comes pre-assembled and requires very little setup. We do however; recommend
the use of professional help during the installation of your unit as improper installation may affect your warranty.
Remove the unit from the box along with all accessories and check that no damage has occurred to the unit or
any parts. Remove all packaging materials, labels and protective plastic film before you start cooking.
Burners: Check the burners and remove any obstructions that may be in the ports or holes. Using cold
a brush will be sufficient. Make sure all f orei gn par tic le s are r emoved from the burner bef or e use.
ensure that the burners are seated in the burner slots. Failure to do so could result in a fire and injury.

water and

When f inished

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Gas Connections

Natural Gas Requirements



Connect a suitable natural gas flex connector to the appliance regulator located on the rear right corner of

the

appliance. It is recommended to use a flex connector with a minimum of a ½” diameter or larger.



Sealing all non-flared fittings with thread sealant or Teflon tape.



Ensure the flex connector is protected from sharp edges, heat, aggressive surfaces, and kinking.



Check the appliance controls to ensure all control valves are in the full OFF position.



Turn on the main gas supply and check all connections for leaks using soapy water as described in the

leak testing procedure section.



The regulator used must be set for 4” water column and is for use with Natural gas only. Note: Most lo w

pressure regulators have a directional arrow indicating the direction in which the gas must travel. Ensure

the arrow is pointing in the direction of the appliance.



An installer supplied gas shutoff valve must be installed in an accessible place.

Liquid Propane (LP) Gas and Tank Requirements



If your BLAZE Grill is for a Liquid Propane application, a L.P regulator set for 11” WC must be used and is

for use with LP gas only.



The regulator and hose supplied may be used with a 20 lb. LP cylinder. However, this tank size is more

susceptible to freezing up due to the large consumption of gas from the burner. Hooking into a larger LP gas

tank safety located away from the outdoor kitchen can reduce this risk. Please make sure that you have met

all local, city and state requirements as well any requirements by the fire department. Only use a certified

professional installer when using larger LP tanks.



A collar to protect the cylinder threads on the customer supplied tank.



An arrangement for gas vapor withdrawal.



A safety relief device having direct communication with the vapor space of the cylinder.



A method of mounting.



The gas supply must be turned off at the LP Gas supply cylinder and the LP Gas supply cylinder must be

disconnected from the regulator when this outdoor cooking gas appliance is not in use.



Always sit the cylinder in an upright position so that the cylinder valve is at the top. This will ensure proper

vapor withdrawal.



The cylinder should not be stored in a building, garage, or any other enclosed area. It should be stored

outdoors in a protected, cool, and dry location out of reach of children.



Never store any spare or extra gas cylinder(s) around or in the outdoor kitchen containing the BLAZE

appliance or any other open flame, heat-producing appliance(s) or heat source.

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Filling and Refilling LP Gas Cylinders:



Turn control knobs and cylinder valve to the OFF position. Unscrew valve.



Remove cylinder and have it filled at your local qualified propane dealer.



Once filled, carefully connect the valve and make sure it is secure and not leaking.



With the control knobs in the OFF position, turn on the cylinder valve.
If you smell gas or hear a hiss of gas escaping from the tank, get away from the tank and do not attempt to

the problem yourself. Call the Fire Department immediately.

correct

If your appliance has no leak at the cylinder, then re-check for loose connections and retest for leaks using the
method detailed in the following pages with soapy solution.
Do not subject your LP gas cylinder to excessive heat, and always store the cylinder in an upright position.

Never
store your LP cylinders indoors.
Make sure that when attaching components, all connections are secured and fully tightened to prevent leakage.

Always check for leaks before every use.

If one is not already available, it is recommended that an ON-OFF shutoff valve be installed at the gas supply
and that the gas supply be turned off when either Natural Gas or LP Gas appliances are not in use.

source,

Transporting and Storing LP Gas

Transport only one cylinder at a time. Ensure the cylinder is secured in an upright position with the control valve
turned off and the dust cap in place. Store cylinders outdoors and out of the reach of children. Do not store cylinders
in a building, garage, or any other enclosed area.

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Procedure for LP Gas Cylinder Connection (20 lbs)

The LP Gas Cylinder must be in compliance with the specifications for LP‐Gas Cylinders of the US
Department of Transportation or the National Standard of Canada, CAN/CSA‐ B339. The basic tank size
is 12” in diameter and 18” High with a QCC‐1 cylinder valve.

1. Turn the “Hand Wheel” on cylinder clockwise until it stops to ensure the Cylinder Valve is fully
closed.

2. Turn all of the burner knobs to the OFF position.

3. Connect the 3/8” Flare end of the hose to the 3/8” Flare end of the brass coupling on the unit
using a 3/4” open wrench.
the rubber line on the hose and regulator must be protected from sharp edges, hot surfaces,
aggressive building materials that could cut, melt, or damage the line. A separate approved gas line
might be needed to go between the hose and regulator and the appliance to position the rubber line
in a safe location.

4. Connect the regulator to the LP cylinder. Only hand-tighten the regulator.

5. Check for leaks using a soapy water solution by spraying on all connections, including all of the
valves, fittings, lines etc. (any and all gas connections have the ability leak and therefore it is critical
to check for leaks before each use)

6. To disconnect after you have used the appliance, turn the burner knobs to the OFF position.

7. Close the Cylinder Valve by turning the Hand Wheel counter-clockwise until it stops.

8. Disconnect the regulator from the LP cylinder after use.

Do not apply pipe sealant. (These are flared fittings.) Note: remember

BLAZE Instructional Book

Page | 20

Installing the Appliance in a BBQ Island

NOTE: Check with City and Fire department for Local Building Codes. A Permit may be

required for outdoor kitchen construction.

You will need a second person to help you avoid damaging the appliance or your appliance island.

Ensure all clearances to combustibles are maintained. See page 23.
The island must be made out of non-combustible material. In the event it is combustible,
the use of an insulation jacket is REQUIRED.

Protection from Weather: Keep the appliance protected from adverse

weather, including rain and wind. Wind can back up the heat behind the

control panel potentially creating a gas leak, damage to the product, and

injury. A wind block behi nd t he appliance may be necessary.

BLAZE Instructional Book

Page | 21

Outdoor Kitchen Ventilation

WARNING

Failure to adequately vent your

outdoor kitchen cavity could result in

an explosion or fire.

When building a gas appliance into an outdoor kitchen, it is necessary to provide adequate

ventilation for the island cavity underneath. This is necessary for not only proper combustion, but

also to prevent a buildup of gas. While the amount of venting required for your island will vary due

to the variety of differing local codes, inner framework and design of an outdoor kitchen, the

amount of gas products installed and their locations, etc, all built in applications/ islands should be

ventilated in some way. Your local contractor and/or your local code authority can determine
adequate ventilation for each installation. Stainless Steel vent panels are available from your

dealer to cover the island venting.
The following information is important to consider when adhering to your local code requirements.
LP/Propane Gas: LP gas is heavier than air and will settle to the lowest levels of the outdoor

kitchen. If is imperative to provide adequate cross ventilation for the areas where gas can
accumulate at these lower levels of the island cavity. Should the Propane cylinder be located in
the outdoor kitchen itself, a plenum wall is required to separate the gas source from the other
areas of the outdoor kitchen (picture shown on page 24), and both the cabinets containing the gas
appliances and the gas tank should be ventilated appropriately. If a plenum wall is undesirable,
BLAZE offers a Propane tank drawer as an alternative.

NG/Natural Gas: Natural gas is lighter than air and will rise to the highest levels of the outdoor
kitchen. It is imperative to provide adequate cross ventilation for the areas where gas can
accumulate at these higher levels of the island cavity.

The following diagram shows a variety of examples of venting locations and configurations for an
outdoor kitchen. These are not the only possible options for venting but instead simply some
examples of the more common configurations found. Notice the middle set of vents being
positioned lower on the island cavity for LP gas.

BLAZE Instructional Book

Page | 22

ALL GAS CONNECTION POINTS SHOULD BE TESTED FOR LEAKS AFTER INSTALLATION

PRIOR TO FIRST USE OF THE GAS APPLIANCE(S).

Before installing an appliance in any island cut out, make sure that the opening is not bigger than the outside frame
of the appliance unit. The appliance should rest on the lip of the frame.
Pay careful attention to the location of the gas line. It should be routed away from sources of heat, sharp edges
aggressive surfaces
Ensure the gas line connection will be ac ces s ible whe n applianc e is installed. A safety shutoff valve is required at

this gas connection point.

The burner must be double checked for the correct placement in the appliance before operation. When finished
ensure that the burner is aligned in the bracket slot. Failure to do so could result in a fire and injury.

If the outdoor kitchen countertop will overhang the face of the island, notching out the two front countertop edges will
be necessary to allow the double burner to slide flush against the outer front wall to the outdoor kitchen. Due to
differing personal preferences of the size of the notch out, this is recommended to be done at the point of installation
so that the consumer can dictate their preference.

• Slide the appliance into the cut

and should make as few bends as possible.

out and then attach the gas line.

and

• Be very careful not to kink the gas line when lowering the appliance into the cut out.

• Keep your fingers away from where the appliance will be supported on counter. Your fingers could

become

• Check to make sure the appliance is level and is supported around the entire outside edge. If the

trapped and serious injury could occur.

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Page | 23

appliance is not level or is unstable, use non-combustible shims under the outside lip to stabilize it.

BLZ-PBLTE(NG/LP)

Power Burner LTE

8”

14”

19 1/2”

BLZ-PROPB(NG/LP)

PRO Power Burner

9 1/4”

14”

19 1/2”

• Perform the leak test procedure as described earlier in this manual.

• Connect the transformer to the grill, then into the electrical outlet. Be sure to follow all of the electrical

safety and instructions found on page 11.

BUILDING BBQ SPECIFICATIONS

*Ensure your island cavity is adequately vented. Number of vents shown in diagra m is for

informational purposes only. Consult your local licensed professiona l for adequate

requirements.

*Ensure your outdoor kitchen is constructed out of non-combustible materials.

*If your outdoor kitchen is constructed of combustible materials, an insulated jacket is

REQUIRED.

ALL BBQ ISLANDS MUST BE MANUFACTURED FROM “NON-COMBUSTIBLE”
MATERIAL.

Maintain minimum clearance to adjacent combustible construction at 16” from sides &
16” from back.

MODEL DESCRIPTION HEIGHT (A) WIDTH (B) DEPTH (C)

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Page | 24

Note: It may be desirable to build your island where the power burner is recessed 6-12 “ lower than the
traditional countertop height. This can provide both a safer and a more comfortable environment while
cooking with larger pots. “The above referenced 16” of clearance to combustibles is applicable above the
countertop to adjacent side and rear walls to the outdoor kitchen only. Remember with this type of
installation, all construction including the area that surrounds the recessed burner must remain

non-combustible along with the entirety of the outdoor kitchen.

Installation Diagram Installation Method for Low Pressure Gas
(Gallon LP Tank Shown) Source – (Natural Gas Regulator Shown)

BLAZE Instructional Book

Page | 25

FIRST-TIME OPERATION

Caution: Never operate the appliance unattended. The surface is extremely hot and someone can touch the

hot surface and get seriously burned. All gas appliances should be attended at all times.

Prior to using your appliance, verify that all of the following is correct:



The burner heads are free of any debris or obstruction.



Installation of the proper gas type and regulator settings.



The proper gas connection is complete.



Check for gas leaks.



Minimum clearances are maintained.



All packaging has been removed.



All parts and components are properly in place.



An installer-supplied manual gas shut-off valve is fully accessible.



LP/NG hose is clean and inspected for cuts, wear, abrasion, or leaks. Replace if necessary with

a suitable

UL, ETL or CSA Listed part with internally threaded connector.

Lighting the Appliance

1.

Remove the top stainless steel cover.

2.

Use caution when lighting burners by standing as far away from the burners as possible. Do not put
your hands, arms, head or any body parts close to the appliance when lighting.

3.

To ignite burners, push the burner knob in and slowly rotate counter-clockwise to the high position.

4.

You will hear a loud click as the electronic lighter produces a spark. Listen for the sound of the gas
igniting
repeat

5.

If the burner does not light in 5 seconds, turn the burners off and wait five minutes with the lid off until

and look for a flame through the cooking grate. If the burner does not light on the first try,

immediately.

BLAZE Instructional Book

Page | 26

the gas clears before attempting to light it again. Repeat the procedure or try the manual lighting
procedure below.

6.

If the burner does not light after several attempts, immediately close all gas valves and consult an
authorized service technician.

7.

Upon successful lighting, repeat the process on the other burner you wish to light.

8.

To shut off the burners, rotate the knob and turn to OFF. It is normal to hear a popping sound when the
burners are turned off.

9.

Close the valve at the gas supply.

Manually Lighting the Main Burners

WARNING: Do not use standard size matches or cigarette lighters to perform match-lig hti ng proc edur es. Serious
burns can occur and lighters can explode.

1.

Remove the top stainless steel cover.

2.

If you have just attempted to light the burner, allow five minutes for any accumulated gas to dissipate.
Use caution by standing as far away from the burners as possible. Do not put your hands, arms,
head or any body parts close to the burner when lighting.

3.

Hold your open flame to the top of the burner hea d.

4.

Push in and turn the control knob to HIGH.

5.

If the burner does not light after five seconds, turn the control knobs to the OFF position.

6.

Wait five minutes until the gas clears before attempting to light it again.

7.

If the burner does not light after several attempts, immediately close all gas valves and consult an authorized
service technician.

Before cooking with your appliance for the first time, burn off any foreign matter and rid the unit of any odors by
burning the main burners only on HIGH for about 10 minutes.

Flame Adjustment

a. Become familiar with the safety instructions at the front of this manual. Do not smoke while lighting the

appliance or checking the gas supply connections.

b. Make sure that all gas connections are securely tightened and have been leak-tested with a soapy

water solution – never with a flame!

c. Turn burners to low flame setting and test for proper flame height. Flame should be stable and

burning out of each burner port without danger of going out in the lowest setting.

(To adjust the LOW

BLAZE Instructional Book

Page | 27

flame setting simply light the appliance on the LOW setting and adjust the screw located under the

knob on the front of the valve using a flat head screwdriver as seen in the

diagram below.)

Low flame setting
screw

Cleaning Your Appliance

NOTE: Always wait until your appliance i s completely cool before cleaning. You should clean your appliance

after each use to m aintain t he overa ll app earanc e over the life of your
your appliance to become discolored in certain areas from the heat

Exterior Cleaning

appliance. After the firs t use, it is nor m al f or

produced by the burners.

When cleaning your appli anc e, al ways sc rub and poli sh in the dir ection of th e st ainless s teel gr ain. W ipe down
exterior of the appliance to remove any splatter or grease. Do not use harsh abrasives. Use a stainless
cleaner to clean the exteri or s urface f or a polished lo ok . To remove baked-on f oods, us e a fine to medium
metallic abrasive pad with a stainless steel cleaner to avoid specks of grease collecting in the grain
appearance of rust. Before installing the cover, always allow the surface to dry. DO NOT cover a

Drip Tray

Clean the drip tray after each use. Failure to do so could result in a fire. Once the appliance has cooled
completely, remove the tray by pulling it all the way out until it comes free. Clean the tray with hot soapy water

and re-install. If using an oven cleaning agent, be sure to carefully follow the manufacturer’s instructions to
avoid damage to the stainless steel.

Cooking Rack

Brush off any debris with a stainless steel bristle brush.

Burners

The appliance must be completely cooled before proceeding. Make sure the gas supply is off and all control
knobs are in the “OFF” position. You must remove all cooking grate to expose the main burners in the appliance.

damp appliance.

grit non-

causing the

the

steel

Keep all bur ner ports free of obstructions with a small
and inspect the burner inlet to ensure it is free of any
within the burner if necessary.

metal object. Clean out a ny debris inside th e burner head

obstructions. Use a rod or pipe cleaner to remove any debris

BLAZE Instructional Book

Page | 28

SPIDER AND INSECT WARNING

Spiders and other insects can nest in the burner of this and any other burner, which causes the gas to flow
from the front of the burner. This dangerous “condition” can cause a fire behind the valve panel, damaging
the burner and making the burner unsafe to operate. Inspect the burners before each use. Symptoms of
insect nests can include any of the following conditions:

1) The smell of gas in conjunction with the burner flames appearing yellow.

2) The burner does not reach temperature.

3) The burner heats unevenly.

4) The burner makes popping noises.

BLAZE Instructional Book

Page | 29

Fuel Conversion

CAUTION: This should only by performed by a licensed gas professional.

Convertible Gas Regulator:

Currently all Natural Gas burners are supplied with a regulator which is appropr iate for use with Nat ural
Gas or

1. When converting to Propane Gas, the most common Propane canister used is a smaller sized

2. If convert ing t o Natura l G as , a lo w pr essure r egul ator with an outboun d pr essur e set to 4” of Water

3. W ith either setup,

low pressure

portable
converted to LP gas (see bel ow) and add a seconda ry low pressure hose and
outbound pressure s et to appr oximately 1 1” of water c olumn pressur e. If an individual
on using Propane provided from a larger tank permanently installed on location, the
included with the appliance will only need to be converted for use with LP fuel (see NG-LP
Regulator
an inbound pressure of .5 PSI or
pressure on location will have to be further
appliance. Please consult your local Propane gas
line feeding the appliance.

Column pressure must be used.

for gas leaks).

canister (typica lly 5 gallons or 20 pounds).The pre-installed regulator will need to be

Propane.

regulator with an

is intending

regulator

Conversion below). Please be aware that this included regulator can only withstand

roughly 14 inches of water column pressure. Any higher

regulated before connecting to the regulator on the

provider to confirm the gas pressure on the supply

remember to always chec k for gas leaks after the job is complete (see c hecking

BLAZE Instructional Book

Page | 30

BLAZE Instructional Book

Fuel (Gas) Conversion Instructions for BLAZE Gas Burners.

There will be an orifice conversion kit in each Side Burner appropriate for the opposite gas type. The kit
will include two orifices to be replaced.

CAUTION: This should only by performed by a licensed gas professional.

Main Burner:

1.

You must remove the cooking grate to expose the burner.

2.

Use a Philips head screw driver to remove the two screws holding the heat ring in place. Slide the ring
forward and lift to remove from the unit.

3.

On the bottom rear of the burner is a cotter pin. Remove cotter pin. (unless they were removed prior to
installation into an outdoor k itc hen)

4.

To remove the burner, pull burner upwards and slide burner toward the rear of the appliance. Repeat
for each burner.

5.

Where the burner was previously located, connecting to the main valve through the hole in the basin
should now be empty space.

6.

Inside the space you will find the end of the valve (toward the front of applianc e) , with an or ific e (bras s
fitting), screwed into the end of the valve stem.

7.

Carefully remove the orifice with a 7mm socket set and extension. (These are extremely fragile! When
unscrewing, be extremely gentle, for you could easily break the brass fitting and have to replace the
valve).

8.

Once the old orifice is removed, replace it with the new orifice, (repeat for both burners). When re­installing the orifice, do not over tighten or you will strip the brass fitting. Very little pressure is
needed!!!

9.

Inspect burners for proper flame appearance. The ideal flame appearance is one that is mostly blue
and not lifting off of the burner surface. There are air shutters found at the end of the burner (close to
the valve) which can be either opened or closed to make adjustments to the flame's appearance. To
adjust, remove the burner from the appliance and loosen the Philips head screw holding the air shutter
to the burner. If the flame is yellow, open the air shutter to make the flame bluer. If the flame is lifting
off of the burner surface, slightly close the air shutter. Re-tighten the Philips head screw and re-install
the burner to recheck the flame appearance. Repeat if necessary.

Page | 31

BLAZE Instructional Book

Warranty Registration

If you have purchased a Blaze Series Burner you must register your product within 30 days of purchase to validate the
warranty and maintain your original receipt to get parts for the appliance. You may register your appliance e at
blazegrills.com by selecting Support, and then sele cti ng Regi ste r your Product. You may also fill out pages 34-35 and mail
to the address loc ated at the bo tt om of the fo rm. The warranty is for origin al owners only at the original site of delivery
and cannot be transferred to new owners. You must retain y our sal es slip or invoic e. Blaze Side Burners are warrantied
for normal single family/residential use only.

Installation, re pair and maintenance work should be pe rformed by an authorized service te chnician. Work by unqualifie d
persons could be dange ro us an d wil l void t he w arra nty. Al l Nat ural and LP Ga s appl ian ces mu st h ave a qua lif ied insta lle r
complete the installation for the war ranty to be in effect. The incorrect instal lat ion of the Blaze gas appliance will void the
warranty. Please call Blaze Outdoor Products for more information on correct installation of the gas appliance.

Blaze Outdoor Products shall not be liable under this or any implied warranty for incidental or consequential damages
and Blaze Outdoor Products liability is limited to the purchase price of the appliance only. This warranty
gives you specific legal rights, and you may also have other rights, which may vary from state to state. This warranty is
applicable in the United States and Canada only. No one else is authorized to perform any obligations under this
warranty.

ATTENTION International Customers: Please consult your selling dealer or distributor for specifics pertaining to
your product warranty and procedure. No one else is authorized to perform any obligations under this warranty.

Improper Maintenance, high cooking t emperatures, excessive humidity, chlorine , fertilizers, lawn
pesticides, chemicals, and salt can affect the Stainless Steel components and for these reasons, the
warranties DO NOT COVER DISCOLORATION, SURFACE RUST, OR RUST, unless there is a loss of structural
integrity / rust through of the appliance components. This warranty covers defects in material and
workmanship.

WARRANTY ON PARTS:



Burners –Lifetime (Parts Only)



Burner Grate – Lifetime (Parts Only)



Body + Lid– Lifetime (Parts Only)



Valves- Lifetime (Parts Only)



Ignition– 1 year (Parts Only)

Consumers are responsible for all labor and shipping cost associated w ith warranty parts. All warranty claims are subj ect
to manufactur er revie w. Please make sure to have your sales receipt information and product serial number located on
the outside left side panel of the appliance. All replacement parts can be purchased through your local stocking dealer.

Page | 32

BLAZE Instructional Book

Page | 33

SIDE BURNER TERMINOLOGY

BLZ-PBLTE (NG/LP)

BLZ-PROPB (NG/LP)

BLAZE Instructional Book

Page | 34

Locating the Product Serial Number:

The serial number for your BLAZE appliance is located on the left hand outside of the Firebox (see picture on
page 12.) You will need this
information in the space provided

number to properly register your appliance and activate coverage. Write this

below for your records

Appliance model:

Appliance serial number:

Type of fuel being used:

□

Propane

□ Natural Gas

Date purchased:

Date installed:

Blaze dealer’s name:

Blaze dealer’s address:

Blaze dealer’s phone number:

BLAZE Instructional Book

Page | 35

Blaze Product Registration

Please take a minute to let us know what you bought. This makes sure we keep you up to date and have your
info ready if you ever need warranty help! You may register your product electronically on the blaze website vs
mailing in the below paperwork, blazegrills.com.

First Last

Email

Phone

Street Address

Address Line 2

City

State / Province / Region

Zip / Postal Code Country

What is the model number of the Blaze Product purchased?

What is the serial number on the Blaze pr od uct?

Where did you buy your Blaze product?

Mail To:

Blaze Outdoor Products, Warranty Registration, 6620 Greenwell Springs Rd.
Baton Rouge, LA 70805