Blaze BLZ4 Maintance Manual

Blaze Outdoor Products Instructional Book
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USE & CARE GUIDE

GAS GRILLS BLZ-3(NG/LP), BLZ-4(NG/LP), BLZ-5(NG/LP)
DANGER - IF YOU SMELL GAS:
I) Shut off the gas supply to the appliance at its source.
2) Extinguish any open flames.
3) Open grill hood to release any accumulation of gas vapor.
4) If a gas odor persists, keep away from your appliance and contact your gas supplier or fire department immediately.
WARNING
I) Do not store or use gasoline or other flammable liquids or vapor in the vicinity of this or any other appliance
2) A LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliances.

ATTENTION:

INSTALLER: PLEASE LEAVE THESE INSTRUCTIONS WITH THE CONSUMER. CONSUMER: PLEASE READ & RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE AND BEFORE INSTALLING
OR OPERATING.
- CONTACT INFORMATION -
Blaze Outdoor Products: 6620 Greenwell Springs Rd, Baton Rouge, LA
70805 USA
CustomerService@BlazeGrills.com
Phone: 866-976-9510 email:
BLAZEGRILLS.COM
Blaze Outdoor Products Instructional Book
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Table of Contents

I. BBQ Specifications 4-5

II. General Safety and Instal l ati on Warnings 6-10

i. Location of Appliance 10-12

III. Electrical Safety and Installation Warnings 13

IV. Gas Safety and Installation Warnings 14-16

i. Checking for Gas Leaks 16-18

ii. Unpacking Unit 18

V. Gas Connections 19

i. Natural Gas Requirements 19

ii. Liquid Propane Gas and Tank Requirements 19

iii. Transporting and Storing LP Gas 20-21

VI. Installing the Appliance in a BBQ Island 22

i. Outdoor Kitchen Ventilation 23-25

ii. Building BBQ Specific ati ons and Ins tr uc ti on 26-27

iii. Installation Diagrams 27

VII. First Time Operation 28

i. Lighting the Appliance 28-29

ii. Manually Lighting the Appliance 29-30

iii. Flame Adjustment 30-31

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VIII. Cleaning your Appliance 31-32

IX. Optional Infrared Sear Burner 33
i. How to Replace Conventional Burner with Infrared Sear Burner 33
ii. Preheating the Infrared Burner 33
iii. Infrared Burner Cleaning 33
X. Fuel Conversion 34
i. Gas Regulator 34-35
ii. Main Burner 36
iii. Rear Burner 36
XI. Warranty Registration 37
XII. Grill Parts 38-39
XIII. Product Serial Number 40
XIV. Blaze Product Registration 41
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Cutout Dimensions
23 1/4”W x 21 1/4”D x 8 1/2”H
BTU Output
14,000 BTU per Burner x3
Infrared Back Burner
None
Total BTU
42,000
Primary Ignition
Push N’ Turn Flame Thrower
Secondary Ignition
Flash Tube
Cooking Grid Dimensions
558sq.in (includes warming rack)
Flame Tamer
Flame Stabilizer Grid
Removable Heat Zone Separators
Rotisserie Kit (Motor & Forks)
Optional (4 burner kit available for use with this model)
Commercial Quality Cast Stainless Steel
Each grill contains an NG/LP Orifice Kit
Cutout Dimensions
30 5/8”W x 21 1/4”D x 8 1/2”H
BTU Output
14,000 BTU per Burner x4
Infrared Back Burner
10,000 BTU
Total BTU
68,000
Primary Ignition
Push N’ Turn Flame Thrower
Secondary Ignition
Flash Tube
Cooking Grid Dimensions
748sq.in (includes warming rack)
Flame Tamer
Flame Stabilizer Grid
Removable Heat Zone Separators
Rotisserie Kit (Motor & Forks)
Commercial Quality Cast Stainless Steel
Each grill contains an NG/LP Orifice Kit
THIS MANUAL APPLIES TO THE FOLLOWING BLAZE GRILLS:
Model: BLZ-3LP / BLZ-3NG 3 BURNER
Model: BLZ-4LP / BLZ-4NG 4 BURNER
22 3/8" X 18"
Total Cooking Area
Zone Cooking
Burner Gas Type
*Limited Lifetime – Defects in manufacturing and workmanship. Cooking grids, Flame Tamers, Heat Zone Separators, stainless housing as well as the stainless burners against rust- through.
*Limited Lifetime on valves
Warranty
*1 Year – Ignition compon ents *Appliances must be registered within
30 days of purchase to validate this warranty.
*See warranty section for details.
Total Cooking Area
Zone Cooking
Burner Gas Type
Warranty
29 1/2" X 17 7/8"
Optional
*Limited Lifetime – Defects in manufacturing and workmanship. Cooking grids, Flame Tamers, Heat Zone Separators, stainless housing as well as the stainless burners against rust- through.
*Limited Lifetime on valves *1 Year – Ignition components *Appliances must be
registered within 30 days of purchase to valid ate thi s warranty.
*See warranty section for details.
Blaze Outdoor Products Instructional Book
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Cutout Dimensions
38 3/8”W x 21 1/4"D x 8 1/2”H
BTU Output
14,000 BTU per Burner x5
Infrared Back Burner
10,000 BTU
Total BTU
82,000
Primary Ignition
Push N’ Turn Flame Thrower
Secondary Ignition
Flash Tube
Cooking Grid
915sq.in (includes warming rack)
Flame Tamer
Flame Stabilizer Grid
Removable Heat Zone Separators
Rotisserie Kit
Commercial Quality Cast Stainless Steel
Each grill contains an NG/LP Orifice Kit
Model: BLZ-5LP / BLZ-5NG 5 BURNER
37" X 18"
Total Cooking Area
Zone Cooking
(Motor & Forks)
Optional Burner Gas Type
*Limited Lifetime – Defects in
manufacturing and
workmanship. Cooking grids,
Flame Tamers, Heat Zone
Separators, stainless housing
as well as the stainless burners
against rust- through. Warranty
*Limited Lifetime on valves
*1 Year – Ignition compon ents
*Appliances must be
registered within 30 days of
purchase to valid ate thi s
warranty.
*See warranty section
for details.
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BBQ SPECIFICATIONS

NOTE: ALWAYS have equipment meas ured by Contractor before beginning
any project.
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IMPORTANT SAFETY INFORMATION
Please read this manual carefully and before using your BLAZE GRILL to ensure proper operation, installation, servicing and to reduce the risk of fire, burn hazard and or other injury. This manual should be retained for your information
NOTE:
Improper installation and service or maintenance may cause property damage, injury or death. Do not operate this appliance without having read this manual.
All gas installations and gas conversions must be performed by a qualified technician or authorized service agent.
NOTE: This appliance is not intended for commercial use.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. If odor continues, immediately
call your gas supplier or your fire department.
General Safety and Installation Warnings
Safe operation of the BLAZE GRILL depends upon its proper installation. and service technician must perform adjustments and service of the grill. Proper location and proper use is essential to insure safe and continued trouble-free operation. appliance will void the product’s warranty.
NOTE: The manufacturer cannot be held responsible for damage or injury caused by improper use of this appliance.
Any non-approved alterations made to the
Only a qualified professional installer
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When using your Blaze appliance, please read and follow these basic precautions:
To reduce the risk of fire, electric shock, or injury, read and follow these basic pr ec autions before
appliance.
installing/operatin g your
APPLIANCE INSTALLATION
This gas appliance must be installed in accordance with all local codes. If installation is planned in an area with no local codes, the gas appliance must be installed in accord with the National
Fuel Gas Code ANSI Z223.1 and storage and handling of liquefied petroleum gases, ANSI/NFPA 58 or
CSA
B149.1 natural gas and propane installation code.
CALIFORNIA PROPOSITION 65 WARNING
The burning of gas cooking fuel generates some by-products which are on the list of substances which are known
by
the State of California to cause cancer or reproductive harm. California law requires businesses to
warn
customers of potential exposure to such substances. To minimize exposure to these substances, always
operate
the unit according to the use and care manual, ensuring you provide good ventilation when cooking.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment.
Do not use the appliance as storage area for flammable materials. Keep area clear and free from combustible
materials, gasoline, and other flammable vapors and liquids. Failure to do so can result in death, explosion, or fire.
In Massachusetts: All gas products must be installed using a “Massachusetts” licensed plumber or gasfitter. A “T” handle type manual gas valve must be installed in the gas supply line to this appliance. This applies to permanently installed natural gas and propane installations. installations using a 20 pound tank.
EXPLOSION HAZARD
This does not apply to propane portable
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Have an ABC Fire Extinguisher accessible at all times. Never attempt to extinguish a grease fire with water or other liquids.
IMPORTANT: Consult the AHJ (Authority Having Jurisdiction) or local contractor of any uncertainty.
This unit is for outdoor use only!
Do not operate in a building, garage or any other enclosed areas. This could result in carbon monoxide buildup could result in injury or death.
which
For proper operation, burners must be aligned with the valve orifice and seated in the bracket slot. This is accomplished by first placing the burner tube shutter hole securely over the valve orifice and e ns ur ing t h e male post on the rear of the burner rests in the opening in the grill chassis. Failure to do so could result in a fire and injury.
BEWARE OF SPIDERS
CAUTION: BURNER TUBES MUST BE INSPECTED AND CLEANED BEFORE EACH USE.
Spiders and small insects occasionally spin webs or make nests in the burner tubes. These webs can lead to a gas flow obstruction, which could result in a fire in and around the burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your appliance and create an unsafe operating condition for the user. Although an obstructed burner tube is not the only cause of “FLASH­BACK” it is the most common cause, and frequent inspection and cleaning of the burner tubes is necessary.
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FOR YOUR SAFETY
NOTE: Check with City and Fire department for Local Building Codes. A Permit may be
required for outdoor kitchen construction.

Do not attempt to heat unopened containers on the grill as pressure may build up and cause the container to explode.

Never use charcoal or any other solid fuel in the grill.

Never cook without the drip pan in place.

Never operate this grill while under the influence of alcohol or drugs.

Location of Appliance

Most importantly, this is an outdoor appli ance. Ensure your appliance is positioned safely away from anything that can catch fire. Under no circumstance is this appliance to be used indoors. This includes garages or any other enclosed area. This outdoor cooking gas appliance is not approved to be installed in or on any recreational vehicles and /or boats. Blaze Grills are for single family/residential use only.
When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic paths and keeping any gas supply lines as short as possible.
Do not store combustible materials, gasoline or flammable liquids or vapors around the appliance.
This BLAZE GRILL must be located outdoors only. As with any gas appliance, harmful carbon monoxide is produced during the combustion process that should not be allowed to accumulate in a confined space.
Please note since hot air rises above the BLAZE GRILL while in operation, covered
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locations should be avoided. Do not locate the BLAZE GRILL where an overhang or awning may cover it.
DO NOT obstruct the flow of combustion and ventilation air to this appliance.
Keep any electrical supply cords and the fuel supply hoses away from any heated surfaces and/or sharp and aggressive edges.
Non-Combustible Enclosure: The BLAZE GRILL must be installed in a NON-COMBUSTIBLE ENCLOSURE ONLY. The determination of whether a location is combustible or non-combustible
construction is made by the local fire marshal, building inspector or the local safety authority having jurisdiction.
Clearance from Combustibles: Ensure your appliance remains at a distance of at least 14” from sides & 16” from back from any combustible materials, structure itself should be constructed completely out of non-combustible materials. This outdoor cooking gas appliance shall not be located under overhead construction.
Adequate Ventilation: Ensure there is adequate ventilation for both the appliance, grill cart and/or island cavity. This is required not only for proper combustion, but also to prevent gas build up. While the amount of venting required varies on a case by case basis, consult with your local licensed professional and local code for adequate venting requirements. Keep the ventilation openings of the enclosure free and clear from any debris.
Firm Level Surface: Use your appliance only on a firm level surface. This appliance is not designed for
combustible material such as wood, gyprock, paper and plants. Do not store
gasoline or flammable liquids or vapors around the appliance. The outdoor kitchen
recreational vehicles, and should not be installed on a boat or marine craft.
Protection from Weather: Keep the appliance protected from adverse weather, including rain and winds. Wind, particularly coming into the rear of the grill, can affect the exhaust from escaping fr om the grill. This can back up the heat behind the control panel potentially creating a gas leak, damage to the product, and injury.
Maintenance Access: When your appliance is installed, you should be able to access the gas supply line including the gas piping or hose, gas regulator, gas cylinder and any shut off valves. Allow clear access to the entire gas supply hose and regulator.
Partial Enclosures: Many backyards have areas that are partially closed off, such as balconies and pergolas. In some cases, it is hard to decide whether these partially enclosed areas should be classified as indoor areas, particularly in terms of permanent (non-closable) ventilation. Consult the AHJ (Authority Having Jurisdiction) or local contractor of any uncertainty. This outdoor cooking gas appliance shall not be located under overhead construction.
Please read all instructions before installing or operating your gas appliance to prevent injury and damage.
All gas appliances will get hot during use. Use extreme caution when operating the appliance.
Do not touch hot surfaces. Always use the handle to open or close the appliance.
appliance
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Close supervision is necessary when this or any appliance is used near children. Keep children away from the appliance during operation and until the appliance has cooled off.
Do not store any LP cylinder or tank not connected for use with the appliance, in the area of this appliance or any other appliance. Never store an LP cylinder or tank indoors, or within the reach of children.
Never test the appliance for gas leaks using a lighted match or any other open flame; see leak test procedures using soap/water solutions – see section on Leak Testing.
The use of accessories, regulators, or components not recommended by the appliance manufacturer may cause injuries and will vo id warranty.
Never light the appliance with the hood closed and be certain that the burners are positioned and seated over the gas valves and on the burner support.
Never lean over the cooking surface when lighting or operating the appliance.
Use cooking utensils with wood handles and insu lat ed ove n m itts when operat ing t he appliance.
Do not store anything in the appliance. Make sure food is not forgotten in the appliance; forgotten items could melt or catch fire when the appliance is turned on.
To prevent injuries, do not use accessories that are not recommended by the manufacturer.
Before cleaning the appliance, disconnect the rotisserie and "trip" the circuit breaker.
Never use the appliance in windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a wind break will be required. Winds blowing into or across the back hood gap, can cause poor performance and / or cause the control panel and knobs to get dangerous l y hot.
Always open the appliance hood carefully, using only the handle - the hood ma y be hot.
Children should not be left alone or unattended in an area where any appliance is in use. They should never be allowed to touch, sit or stand on any part of the appliance.
Do not store items of interest to children in cabinets above the appliance or in the appliance. Children climbing on the appliance to reach these items could be seriously injured.
Wear proper clothing when operating this appliance. Loose-fitting or hanging garments should ne ver be worn while using the appliance.
Do not leave the appliance unattended while in use.
Do not use water on grease fires! A violent steam explosion may result. Instead, smother the fire with a multipurpose ABC extinguisher.
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Electrical Safety and Installation Warnings
Extension cords may be used if care is exercised in their use. If an extension cord is used:
The marked electrical rating of the cord set or extension cord should be at least as great as the electrical rating of the appliance.
The cord should be arranged so that it will not touch hot surfaces, sharp edges or drape over the
countertop or tabletop (where it can be pulled or tripped over unintentionally). Outdoor extension cords should be used with products suited for outdoor use. They are surface marked with suffix letters "W" or "W-A" and with a tag stating "Suitable for Use with Outdoor Appliances". To protect against electrical shock, the power cord and plug should be kept dry and off of the ground. not clean this product with water spray; do not spray cleaners into the lamp socket area. Gasoline, lighter fluid or other flammable liquids and vapors should never be stored in the area of this appliance or any other appliance. Before installation or service, disconnect the power supply to the work area by removing the fuse, "tripping" the circuit breaker, or unplugging the unit.
Keep any electrical supply cord and fuel supply hose away from any heated surfaces, sharp edges and dripping Be certain your appliance is properly installed and grounded by a qualified technician in accordance with applicable codes. To guarantee the electrical safety of this appliance, continuity must exist between the appliance and an effective grounding system. It is imperative that this basic safety requirement be met. The manufacturer cannot be held responsible for damages caused by the lack or inadequacy of an effective grounding system. Do not operate an y appliance with a dam aged power cord or power plug, and do not operat e any appliance
grease.
Do
after
the appliance malfunctions or has been damaged in any manner. If this should occur, return the appliance
to the
nearest authorized service facility for examination, repair or adjustment. Be certain your appliance is properly installed and grounded by a qualified technician in accordance with applicable codes. To guarantee the electrical safety of this appliance, continuity must exist between the appliance and an effective grounding system. It is imperative that this basic safety requirement be met. The
manufacturer cannot be held respons ible for dam ages caused b y the lack or inade quacy of an effective grounding system. This appliance conforms to all uniform electrical safety codes and electrical grounding regulations. Install unit
according to I.A.W. local codes or with National Electrical Code ANSI/NFPA 70 or CSA C22.1 in their absence.
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