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BLAZE PROFESSIONAL GRILL CART ASSEMBLY
CALIFORNIA PROPOSITION 65 WARNING: WARNING: This product can expose you to chemicals
including Chromium (hexavalent compounds), which are known to the State of California to cause
cancer and birth defects or other reproductive harm. For more information go to:
www.P65Warnings.ca.gov
Tools Needed: #2 Phillips Head Screw Driver – “Not Included” + screwdriver and 9mm wrench for
transformer
Do not use power tools to assemble. Only use hand tools, as power tools can damage or loosen the nutsert.
Before getting started:
-Use an assistant in the assembly of this grill cart as some of the parts are heavy and can be awkward to
work with.
-Unpack and lay out all of the included parts. Most of the stainless steel pieces come with a white or
blue protective film. Remove all of the protective film and pay no attention to the print on the film as it
has nothing to do with the assembly instructions.
WARNING:
-Take caution with the stainless steel components as to not scratch them during the assembly process.
Use a non-aggressive surface and protect the stainless steel as best as possible.
Identify and separate the screws in the hardware pack. There are 4 different screws in the hardware
pack that are used throughout the assembly of the grill cart. Don’t be alarmed should you have extra
screws than what is listed below as this is typical.
-Attaching casters to the bottom of the grill cart. Screws used will be M6x16 screws paired with a M6
lock washer first, and then a M6 flat washer. (these are the second longest and widest of the screws in
the package and you will need 16 of these screws, lock washers, and flat washers in the package)
-Attaching the LP Tank Support bolt: Screws used will be a M5x12. (these are one of the two shorter
screws in the package and can be identified by being the wider of the two without having corresponding
nuts that go with them. You will need 18 of these screws throughout the assembly and will use 2 during
this step. )
-Attaching shelves to cart: Screws used will be a M5x12. (these are one of the two shorter screws in the
package and can be identified by being the wider of the two without having corresponding nuts that go
with them. You will need 18 of these screws throughout the assembly and will use 16 during this step.)
-Attaching the transformer to the grill cart: Screws used will be a M4x12 screw and a M4 nut. (these are
one of the two shorter screws in the package and can be identified by being the thinner of the two with
having corresponding nuts that go with them. You will need 4 of each for this step.)
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-Attaching the handles to the cart doors and or drawers. These are the only screws that will not be
found in the hardware pack as they are packaged with the handles themselves.
-Attaching the grill head to the cart: Screws used will be a M5x25 screw. (these are the longest screws in
the package and you will need 2 screws for this step.)
1. Attaching casters to grill cart – Using your assistant and taking care as to not scratch the cart,
lay the grill cart on its back to expose the 4 locations where the casters install. Using the
hardware mentioned above, attach the 4 casters using 4 screws and 4 lock + flat washers per
caster. Tighten completely and lock the casters in place via the locking mechanism on each
caster. Flip the cart right side up on the casters where it will remain for the rest of the assembly
process.
2. Remove the shipping support bar - Towards the front of the grill cart, you will find a metal
support bar running from left to right that needs to be removed. This is sent for shipping
purposes and can be discarded after removing. (some models)
3. Attach the LP Tank Support – This piece gets installed on the underneath side of the cart with
the two screws going into it from the top of the bottom cart panel. The large bolt on the LP tank
support threads into the LP tank’s lower ring to hold it firmly onto the cart bottom. Install the LP
tank support with two screws and tighten.
4. Attach Side Shelves – When installing the shelf brackets, there will be two identical pairs with
one from each pair being used per shelf. To insure proper installation make sure the arrow is
pointing up and the side mounted pegs are pointing outward. Attach the left hand bracket using
the 4 fasteners listed above but do not tighten. There is a groove cut in each side of the shelf
which accepts the male post on the bracket. Place the shelf groove into the attached left hand
bracket first and hold it in place. Place the right hand bracket into the shelf then hold it into
position on the cart where the bracket mounts to the cart. Four screws per shelf are used to
attach to the right and left side panels. Both shelves are exactly the same and can be used on
either side. Start all 4 screws into the side panel as the shelf can then simply be placed over the
screws and pushed downward in place. Once in place, tighten completely.
5. Attach the Transformer- The transformer mounting position is located on the back cart panel
and will have 4 screw openings that match with the mounting section of the transformer. Install
the transformer on the inside of the grill cart and attach with the 4 fasteners and screws
mentioned above.
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6. Install Grill Head- The grill gets placed into the grill cart and attached with two screws. Always
use a partner when lifting the grill, and removing the inside parts above the burners can reduce
the weight of the grill and make it easier to lift. From the inside of the grill with the cooking grids
still removed, you will see where the screw will go through an opening towards the front left
and right hand sides. Use one screw per side to attach the grill head to the cart. Secure but do
not over tighten.
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