Blaze 400 G, 400 D Installation Instructions, Manual, Maintenance,parts List

OIL/NG/LP FIRED SPACE HEATER: BLAZE 400 D/G
(AXIAL/TURBO)
Installation Instructions-Manual-Maintenance-Parts List
CAUTION: DO NOT TAMPER WITH HEATER OR ITS CONTROLS. CALL A QUALIFIED SERVICE TECHNICIAN
Retain manual for future reference June 19/14
CERTIFIED FOR USE IN CANADA AND THE U.S.A.
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1-800-486-4328 1-204-633-1999
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READ INSTRUCTIONS PRIOR TO STARTING HEATERS
THIS HEATER IS DESIGNED AND APPROVED FOR USE AS A CONSTRUCTION HEATER
UNDER STANDARD ANSI Z83.7-2011/CSA2.14-2011, UL 733-2013 and CAN/CSA B140.8­1967(R2011)
THESE HEATERS ARE SUITABLE FOR OUTDOOR USE
THE REQUIREMENTS OF LOCAL AUTHORITIES HAVING JURISDICTION SHALL BE FOLLOWED
BLAZE 400 G
NOTE: THIS HEATER IS INTENDED FOR USE PRIMARILY AS TEMPORARY HEATING OF BUILDINGS UNDER
CONSTRUCTION, ALTERATION OR REPAIR
THIS UNIT IS APPROVED FOR USE WITH PROPANE OR NATURAL GAS. NEVER ATTEMPT TO BURN GARBAGE OR PAPER IN THE HEATER AND REMOVE ALL PAPER AND RAGS FROM AROUND THE HEATER. FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPOURS IN THE VICINITY OF THE HEATER.
DO NOT TAMPER WITH THE HEATER AND CONTROLS! THE HEATER MUST BE SERVICED BY QUALIFIED SERVICE PERSONNEL.
WARNING: THOSE WHO INSTALL THE HEATER MUST HAVE THE TRAINING AND EXPERIENCE NECESSARY TO DO SO. READ THIS MANUAL CAREFULLY. FAILURE TO PROPERLY INSTALL AND SETUP THE HEATER COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. THE QUALIFIED SERVICE PERSONNEL PERFORMING THIS WORK ASSUMES A SERIOUS RESPONSIBILITY FOR THE CORRECT INSTALLATION, SETUP, AND START-UP OF THE HEATER.
THIS HEATER IS DESIGNED AND APPROVED FOR USE AS A CONSTRUCTION HEATER IN ACCORDANCE WITH STANDARD ANSI Z83.7-2011/CSA2.14-2011. CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS.
WARNING: INTENDED USE IS PRIMARILY THE TEMPORARY HEATING OF BUILDINGS UNDER CONSTRUCTION, ALTERATION, REPAIR OR EMERGENCIES ONLY.
WARNING: ALWAYS PROVIDE ADEQUATE VENTILATION. MINIMUM ACCEPTABLE VENTILATION REQUIRED: 1 SQ. IN. OF FRESH AIR MUST BE SUPPLIED FOR EVERY 1000 BTU/H OF HEAT.
WARNING: THIS HEATER SHALL BE INSTALLED SUCH THAT IT IS NOT DIRECTLY EXPOSED TO WATER SPRAY, AND/OR DRIPPING WATER.
CHECK WITH YOUR LOCAL FIRE SAFETY AUTHORITY IF YOU HAVE QUESTIONS ABOUT APPLICATIONS
THESE INSTRUCTIONS HAVE BEEN THOROUGHLY WRITTEN, BUT THEY CANNOT COVER EVERY PECULIAR INSTALLATION AND CONTINGENCY. THEREFORE IF THERE IS ANY DOUBT AS TO
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INTERPRETATION OF ANY REQUIREMENTS, CONTACT YOUR LOCAL AUTHORITY HAVING JURISDICTION, YOUR LOCAL DISTRIBUTOR, OR THE FACTORY.
INSTALLATION REGULATIONS:
1.) THE INSTALLATION OF THE UNIT SHALL BE IN ACCORDANCE WITH THE REGULATIONS OF THE AUTHORITIES HAVING JURISDICTION.
WIRING: ALL INTERNAL WIRING OF THE HEATER IS COMPLETED BY THE MANUFACTURER. ALL EXTERNAL WIRING MUST CONFORM TO EXISTING ELECTRICAL CODES AS LAID DOWN BY THE AUTHORITIES HAVING JURISDICTION.
THE INSTALLATION OF THIS HEATER FOR USE WITH NATURAL GAS SHALL CONFORM WITH LOCAL CODES OR, IN THE ABSENCE OF CODES, WITH THE NATIONAL FUEL GAS CODE ANSI Z223.1/NFPA 54 AND THE NATURAL GAS AND PROPANE INSTALLATION CODE, CSA B149.1-00.
THIS HEATER MUST BE INSTALLED BY A QUALIFIED GAS TECHNICIAN, FOLLOWING LOCAL CODES PUBLISHED BY THE AUTHORITY HAVING JURISDICTION. ALL INSTALLATIONS PERFORMED IN THE STATE OF MASSACHUSETTS MUST BE COMPLETED BY A QUALIFIED PLUMBER AND GAS FITTER OF THE STATE OF MASSACHUSETTS.
THE INSTALLATION OF THIS HEATER FOR USE WITH A PROPANE TANK OR CYLINDER SHALL CONFORM WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES, WITH THE STANDARD FOR THE STORAGE AND HANDLING OF LIQUEFIED PETROLEUM GASES, ANSI/NFPA 58 AND THE NATURAL GAS AND PROPANE INSTALLATION CODE, CSA B149.1
THIS HEATER MUST BE LOCATED AT LEAST 10FT (3M) FROM ANY PROPANE GAS CYLINDER.
THIS HEATER SHALL NOT BE DIRECTED TOWARD ANY PROPANE GAS CONTAINER WITHIN 20FT (6M).
OTHER STANDARDS GOVERN THE USE OF FUEL GASES AND HEAT PRODUCING PRODUCTS IN SPECIFIC APPLICATIONS. YOUR LOCAL AUTHORITY CAN ADVISE YOU ABOUT THESE.
READ INSTRUCTIONS PRIOR TO STARTING HEATERS
BLAZE 400 D
THIS UNIT IS APPROVED FOR USE WITH NO. 1 AND NO. 2 FUEL OIL. NEVER USE GASOLINE OR CRANKCASE OIL WHICH MAY CONTAIN GASOLINE AS FUEL FOR THE HEATER. NEVER ATTEMPT TO BURN GARBAGE OR PAPER IN THE HEATER AND REMOVE ALL PAPER AND RAGS FROM AROUND THE HEATER. FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE LIQUIDS OR VAPOURS IN THE VICINITY OF THE HEATER.
FOR YOUR SAFETY DO NOT ATTEMPT TO START THE HEATER IF:
1.) EXCESS OIL HAS ACCUMULATED
2.) THE HEATER IS FULL OF VAPOUR
3.) THE COMBUSTION CHAMBER IS EXTREMELY HOT
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DO NOT TAMPER WITH THE HEATER AND CONTROLS! THE HEATER MUST BE SERVICED BY
WARNING: LACK OF COMBUSTION AIR CAN CAUSE A DIRTY FIRE, ODOURS IN ENCLOSED
THE OCCUPANTS.
BLAZE 400 D/G SPECIFICATIONS
BLAZE 400G­BECKETT (NG/LP)
BLAZE 400G­RIELLO (NG/LP)
BLAZE 400D­BECKETT (OIL)
BLAZE 400D­RIELLO (OIL)
Burner Make & Model
CG10 -24
G400
CF375
F10
Voltage
120V
120V
120V
120V
Input (BTU/h)
399,000
399,000
NO.1 (277,000) @ 100 PSI
NO.2 (396,000) @ 200 PSI
NO.1 (339,325) @ 150 PSI
PSI
QUALIFIED SERVICE PERSONNEL.
WARNING: THOSE WHO INSTALL THE HEATER MUST HAVE THE TRAINING AND EXPERIENCE NECESSARY TO DO SO. READ THIS MANUAL CAREFULLY. FAILURE TO PROPERLY INSTALL AND SETUP THE HEATER COULD RESULT IN PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. THE QUALIFIED SERVICE PERSONNEL PERFORMING THIS WORK ASSUMES A SERIOUS RESPONSIBILITY FOR THE CORRECT INSTALLATION, SETUP, AND START-UP OF THE HEATER.
THESE INSTRUCTIONS HAVE BEEN THOROUGHLY WRITTEN, BUT THEY CANNOT COVER EVERY PECULIAR INSTALLATION AND CONTINGENCY. THEREFORE IF THERE IS ANY DOUBT AS TO INTERPRETATION OF ANY REQUIREMENTS, CONTACT YOUR LOCAL AUTHORITY HAVING JURISDICTION, YOUR LOCAL DISTRIBUTOR, OR THE FACTORY.
IMPORTANT: IF YOU OBSERVE THE PRIMARY CONTROL IS LOCKED OUT, PUSH THE RED RESET BUTTON ONLY ONCE. IF THE BURNER DOES NOT RE-LIGHT, DO NOT PUSH THE BUTTON A SECOND TIME OR EXCESS OIL WILL ACCUMULATE IN THE COMBUSTION CHAMBER—CALL A QUALIFIED SERVICE PERSON.
INSTALLATION REGULATIONS:
1.) INSTALLATION SHOULD BE IN ACCORDANCE WITH ALL LOCAL AND NATIONAL REGULATIONS.
2.) IN CANADA USE THE CSA B139-1962 INSTALLATION CODE FOR OIL BURNING EQUIPMENT, FOR RECOMMENDED INSTALLATION PRACTICE.
WIRING: ALL INTERNAL WIRING OF THE HEATER IS COMPLETED BY THE MANUFACTURER. ALL EXTERNAL WIRING MUST CONFORM TO EXISTING ELECTRICAL CODES AS LAID DOWN BY THE AUTHORITIES HAVING JURISDICTION. IN CANADA, REFER TO CSA C22.1 CANADIAN ELECTRICAL CODE AND IN THE UNITED STATES AS OUTLINED IN THE BOCA CODE, OR THE NFPA 70 NATIONAL ELECTRICAL CODE.
SPACES, AND BACKDRAFTING, POTENTIALLY RESULTING IN NAUSEA OR ASPHYXIATION OF
NO.2 (280,000) @ 100 PSI NO.1 (310,240) @ 120 PSI NO.2 (313,600) @ 120 PSI NO.1 (339,325) @ 150 PSI NO.2 (343,000) @ 150 PSI NO.1 (391,955) @ 200 PSI
NO.2 (343,000) @ 150 PSI NO.1 (391,955) @ 200 NO.2 (396,000) @ 200 PSI
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CFM/AMPS
3,500 (Axial) 11.5/
5,500 (Turbo) 8.5
3,500 (Axial) 11.5/
3,500 (Axial) 11.5/
3,500 (Axial) 11.5/
MOTOR HP
Ductability (Axial/Turbo)
upto 0.65"/3"
upto 0.65"/3"
upto 0.65"/3"
Outlet Duct Size
Inlet Duct Size
Gas Conversion
Easy switch over
Natural Gas
Easy switch over
Natural Gas
Manifold pressure “W.C.
Minimum/Maximum
OPERATION
OPERATION
Nozzle
Pump Pressure
GPH
Fuel
1 1 1 1
5,500 (Turbo) 8.5
5,500 (Turbo) 8.5
5,500 (Turbo) 8.5
Static Pressure (Axial/Turbo)
Supply Pressure “W.C.
24ft/150ft
upto 0.65"/3"
2 X 12" OR 1 X 16 2 X 12" OR 1 X 16 2 X 12" OR 1 X 16 2 X 12" OR 1 X 16
2 X 12" OR 1 X 16 2 X 12" OR 1 X 16 2 X 12" OR 1 X 16 2 X 12" OR 1 X 16
Blue handle Ball
Valve on Gas
manifold.
Closed position:
Propane
Open position:
3.5”NG or 4LP
(Pressure to be set
before NG/LP
switchover valve and after adjusting valve on manifold)
7/10
FOR NG AND LP
N/A N/A 2 X 60b 2 X 60B
24ft/150ft
Blue handle Ball
Valve on Gas
manifold.
Closed position:
Propane
Open position:
3.5”/NG or 3.5LP (Pressure to be
set before NG/LP
switchover valve and after adjusting valve on manifold)
7/9
FOR NG AND LP
24ft/150ft
N/A N/A
N/A
N/A N/A
24ft/150ft
N/A
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N/A N/A 100/120/150/200 150/200
N/A N/A 2.82 2.82
NG or LP NG or LP
No. 1 or No. 2 /
Kerosene or Furnace
Oil
No. 1 or No. 2 /
Kerosene or Furnace
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Oil
Head Setting
10.1 4 1 4
Air Setting (Beckett-
200 PSI 5/3
APPROVAL AGENCY
OMNI
OMNI
OMNI
OMNI
DRY WEIGHT (lbs.)
Dimensions
76.7” x 31” x 58”
76.7” x 31” x 58”
76.7” x 31” x 58”
76.7” x 31” x 58”
FLUE SIZE
Shutter/Band)
10/0 3.5
470 470 500 500
6” 6” 6” 6”
100 PSI 3/1 120 PSI 3/1 150 PSI 2/2
150 PSI 3.4 200 PSI 4.5
CONNECTING THE CYLINDER
Clearance to LP containers: 10 feet (3M)
IF CYLINDERS ARE USED TO SUPPLY THE HEATER, NO CYLINDERS SMALLER THAN 100 LB CAPACITY SHALL BE USED. THESE CYLINDERS MUST SUPPLY A VAPOUR WITHDRAWAL ONLY.
1.) ALL CYLINDER CONNECTIONS MUST BE MADE USING A WRENCH TO TIGHTEN THE POL FITTING.
2.) BE SURE THAT THE CYLINDER VALVE IS IN THE CLOSED POSITION WHEN CONNECTING OR DISCONNECTING THE CYLINDER.
3.) PROPER PROCEDURE FOR GAS LEAK TESTING: A SOAP AND WATER SOLUTION MUST BE APPLIED TO ALL CONNECTIONS IN ORDER TO LEAK CHECK THE SYSTEM.
4.) THE HOSE ASSEMBLY MUST BE VISUALLY INSPECTED PRIOR TO EACH USE OF THE HEATER.
THE GAS MUST BE TURNED OFF AT THE PROPANE SUPPLY CYLINDER(S) WHEN THE HEATER IS NOT IN USE. WHEN THE HEATER IS TO BE STORED INDOORS, THE CONNECTION BETWEEN THE PROPANE SUPPLY CYLINDER(S) AND THE HEATER MUST BE DISCONNECTED AND THE CYLINDERS REMOVED FROM THE HEATER AND STORED IN ACCORDANCE WITH STANDARDS FOR THE STORAGE AND HANDLING OF LIQUIFIED PETROLEUM GASES, ANSI/NFPA 58 AND CSA B149.1, NATURAL GAS AND PROPANE INSTALLATION CODE.
PIPING: THIS HEATER MUST BE INSTALLED BY A QUALIFIED GAS TECHNICIAN FOLLOWING LOCAL CODES PUBLISHED BY THE AUTHORITY HAVING JURISDICTION. SIZING OF SUPPLY PIPING MUST BE DETERMINED USING THE LENGTH OF PIPE RUN AS
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WELL AS TOTAL BTUH RATING OF THE APPLIANCE(S). APPROPRIATE PIPING TABLES
MUST BE USED AND RATING PLATE MUST REFLECT THE FUEL THE HEATER IS BURNING.
MUST BE USED TO DETERMINE SIZE OF SUPPLY PIPING DEPENDANT ON THE LENGTH OF RUN FROM SOURCE.
CONNECTING TO AN EXTERNAL FUEL TANK (BLAZE 400 D)
Beckett CF375 and Riello F10 are fitted with 3/8” SAE male fittings and is set up for a 2 line system to eliminate priming. Ensure fuel tank has a supply line and a return line and connect the supply line to the 3/8” SAE fitting on the inlet side of the fuel filter and the return line to the return fitting located on the Beckett Burner pump. For a 1 line system remove bypass plug located on inlet port of Beckett Pump and just connect fuel line to inlet side of fuel filter.
FUEL (BLAZE 400 G)
THIS HEATER WILL OPERATE ON PROPANE OR NATURAL GAS—NOT BOTH. THE MANIFOLD PRESSURES ARE LISTED ON THE APPROVAL LABEL. TO DETERMINE WHICH FUEL TO USE SEE RATING PLATE. DO NOT ATTEMPT TO USE THE HEATER WITHOUT CONSULTING THE RATING PLATE.
NOTE: THE PROPER POSITION ON THE EASY SWITCH OVER BLUE HANDLE BALL VALVE
DO NOT OPERATE THE HEATER WITHOUT CONSULTING THE RATING PLATE.
HEATER CONVERSION MUST BE DONE BY A QUALIFIED TECHNICIAN AND RATING PLATE MUST REFLECT ANY CHANGE.
THIS UNIT HEATER IS EQUIPPED FOR NATURAL GAS OR LP GAS. THIS UNIT HEATER IS EQUIPPED WITH ORIFICES SIZED FOR OPERATION WITH NATURAL OR LP GAS VIA THE EASY SWITCH OVER BLUE HANDLE BALL VALVE. FOR CONVERSION TO LP (OR NATURAL) GAS SEE INSTRUCTION PLATE ON THE APPLIANCE.
Easy switch over Blue handle Ball Valve on Gas manifold. Closed position: Propane Open position: Natural Gas
HOSES
ALL HOSES USED TO CONNECT THIS HEATER TO FUEL SUPPLY MUST BE TYPE 1 APPROVED PROPANE/NATURAL GAS HOSE ASSEMBLIES.
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ELECTRICAL
BLAZE 400 D/G
WARNING: ELECTRICAL GROUNDING INSTRUCTIONS
THIS APPLIANCE IS ABLE IS TO RECEIVE 1 PHASE POWER.
120V SUPPLY MUST BE AVAILABLE.
INSTALLATION 12/3 AWG UPTO 50FT 10/3 AWG BEYOND 50FT
NOTE: IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE APPLIANCE MUST BE REPLACED, IT MUST BE REPLACED WITH TYPE TEW 14GA WIRE OR ITS EQUIVALENT.
ELECTRICAL SYSTEM
Volts-Hertz-Phase
120-60-1
Full Load (Amps) (Axial/Turbo)
Max fuse size in AMPS (Axial/Turbo)
with time delay
11.5/8.5
15
The electrical grounding of the heater shall be in compliance with the National Electrical Code, ANSI/NFPA 70, or the CSA C22.1, Canadian Electrical Code, Part I
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Blaze 400G Sch. with E Fan-Beckett CG10 -24
Blaze 400G Schematic with Axial Fan (Beckett CG10 -24 NG/LP Burner)
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Blaze 400G Sch. with Axial Fan-Riello G400
Blaze 400G Sch. with R Fan-Beckett CG10-24
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Blaze 400G Sch. with R Fan-Riello G400
Blaze 400G Sch. with E Fan-Riello G400
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Blaze 400D Sch. with E Fan-Beckett CF375
Blaze 400D Sch. with Axial Fan-Beckett CF375
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Blaze 400D Sch. with Axial Fan-F10 Oil Burner
Blaze 400D Sch. with R Fan-Beckett CF375
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Blaze 400D Sch. with R Motor-F10 Oil Burner
Blaze 400D Sch. with E Motor-F10 Oil Burner
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SEQUENCE OF OPERATION FOR BLAZE 400 D/G
FOR THERMOSTAT OPERATION FLIP SELECTOR SWITCH TO “STAT ON” POSITION. IF YOU ARE NOT
With “Selector Switch” in “ON” position and selector switch in “STAT ON” position and remote thermostat plugged into receptacle:
1: Remote Thermostat senses a drop in temperature and the ignition control module is energized. 2: The module performs a safe start check and the burner and spark generator start. Burner lights, ignition stops, and flame current is sensed.
For oil: the Genisys primary control contacts close, the burner motor and ignitor are energized after a 15 second delay. The primary control energizes the pump solenoid valve and flame is established. The cad cell senses flame and the burner continues to fire.
3: Temperature controller thermocouple heats up to factory set point (90F) OR after Time Delay of 1 minute and circulating air blower starts. 4: When the remote thermostat senses space temperature at set point, the burner shuts down. 5: The circulating blower continues to operate until the air in the unit cools to the factory set point (80 ºF) then turns off.
With selector switch in “BYPASS” position:
1: The module performs a safe start check and the burner and spark generator start. 2: Burner lights, ignition stops, and flame current is sensed. 3: Temperature controller thermocouple heats up to factory set point (90F) and circulating air blower starts. 4: When the selector switch is placed to the off position the burner shuts down. 5: The circulating blower continues to operate until the air in the unit cools to the factory set point (80F) then turns off.
OPERATING INSTRUCTIONS FOR BLAZE 400 D/G
STARTING HEATER
1.) ENSURE HEATER IS ON FLAT, LEVEL GROUND BEFORE STARTING, CANOPY AND FAN GUARDS MUST BE CLOSED.
2.) MAKE SURE “SELECTOR SWITCH” IS IN “OFF” POSITION.
3.) WIRE IN SUPPLY CORD TO 120V SUPPLY WITH GROUND.
INSTALLATION 12/3 AWG UPTO 50FT 10/3 AWG BEYOND 50FT
4.) TURN “SELECTOR SWITCH” TO “ON” POSITION.
5.) USING A THERMOSTAT FLIP SELECTOR SWITCH TO “BYPASS” POSITION.
Please Note: When using a generator for electrical supply, make sure the generator is properly grounded and is running at a 60HZ frequency. In the event that a generator is being used and the generator runs out of fuel, make sure the heater “SELECTOR SWITCH” is in the “OFF” position before restarting generator, failure to do so may damage heater.
STOPPING HEATER
1.) Close main gas supply valve while heater is operating or if operating heater with oil skip to # 2.)
2.) Flip “SELECTOR SWITCH” to “OFF” position. The supply fan will continue to operate until the heat exchanger has sufficiently cooled. Do not disconnect main power until supply fan has stopped running and “SELECTOR SWITCH” is on “OFF” position.
3.) Disconnect heater from gas supply OR disconnect fuel oil lines.
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CAUTION
ELECTRICAL REQUIREMENTS: 15 AMPS (1PH)
WARNING BEFORE REMOVING ANY GUARDS OR SAFETIES TURN “SELECTOR SWITCH” TO “OFF” POSITION AND DISCONNECT THE MAIN POWER AS THE SUPPLY FAN WILL CYCLE AUTOMATICALLY.
IF HEATER FAILS TO START
1.) PRESS BURNER RESET BUTTON TO RESET CONTROL ON RIELLO F10 or G400. FOR BECKETT BURNERS 7505 or 7595 PRESS AND HOLD THE RED BUTTON ON THE BECKETT GENISYS CONTROLLER LOCATED ON THE CONTROL PANEL FOR 3 SECONDS TO RESET. FOR 7540 PRESS RED BUTTON TO RESET.
2.) FOR GAS OPERATION CHECK GAS PRESSURE SUPPLY. SUPPLY AND MANIFOLD PRESSURE MUST FOLLOW THOSE ON RATING PLATE. FOR OIL OPERATION CHECK FUEL LEVEL, FILTER, NOZZLE AND SUCTION TUBING.
3.) ENSURE PROPER POWER SUPPLY AND WIRE GAUGE IS BEING USED.
4.) IF HEATER FAILS TO IGNITE AFTER 3 ATTEMPTS, CALL YOUR SUPPLIER FOR SERVICE.
NOTE: IF UNIT HAS BEEN RESET A NUMBER OF TIMES WITHOUT IGNITION -- DO NOT ATTEMPT TO START
THE HEATER: CONTACT A QUALIFIED SERVICE TECHNICIAN.
NOTE: IN OIL OPERATION IF UNIT HAS BEEN RESET A NUMBER OF TIMES WITHOUT IGNITION THERE WILL
BE AN ACCUMULATION OF OIL IN THE COMBUSTION CHAMBER! DO NOT ATTEMPT TO START THE HEATER: CONTACT A QUALIFIED SERVICE TECHNICIAN.
1.) DO NOT SHUT OFF BY DISCONNECTING SUPPLY CORD. THE HEAT EXCHANGER SHOULD BE PROPERLY COOLED BEFORE POWER SHUTDOWN.
2.) ALWAYS MAINTAIN ADEQUATE FUEL SUPPLY.
3.) IF GAS BURNER IS INSTALLED HEATER IS FOR USE WITH PROPANE OR NATURAL GAS ONLY. SEE APPROVAL LABEL.
4.) DO NOT PLUG ANYTHING OTHER THAN THE THERMOSTAT INTO THE “REMOTE STAT” PLUG.
5.) FOLLOW ELECTRICAL REQUIREMENTS SHOWN ON RATING PLATE AND/OR ELECTRICAL REQUIREMENTS SECTION OF THIS MANUAL.
6.) IN OIL OPERATION DO NOT START THE HEATER WHEN EXCESS OIL HAS ACCUMULATED IN CHAMBER.
7.) IN OIL OPERATION DO NOT FILL TANK WHILE UNIT IS OPERATING.
8.) IN NO CASE SHOULD POWER CABLES BE SMALLER THAN WHAT IS STIPULATED ON NAMEPLATE AND INSTRUCTION MANUAL.
9.) IN OIL OPERATION DO NOT USE GASOLINE, CRANKCASE OIL OR HEAVIER THAN NO. 2 FURNACE OIL.
10.) DO NOT START THE HEATER WHEN THE CHAMBER IS HOT
11.) DO NOT FILL THE TANK WHILE THE UNIT IS OPERATING
12.) DO NOT TAMPER WITH THE UNIT. HAVE A COMPETENT SERVICE-TECHNICIAN MAKE ANY ADJUSTMENTS
13.) MAX OUTLET TEMPERATURE (U.S./CA) 280F
14.) AT INSTALLATION ELEVATIONS ABOVE 2000 FT (610m), THE APPLIANCE SHALL BE DERATED 4 PERCENT FOR EACH 1000 FT (305m) OF ELEVATION ABOVE SEE LEVEL
15.) SHOULD OVERHEATING OCCUR, OR THE GAS SUPPLY CONTROL SYSTEM FAIL TO SHUT OFF THE FLOW OF GAS, SHUT OFF THE MANUAL GAS VALVE TO THE UTILITY HEATER BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY.
16.) DO NOT USE THIS UTILITY HEATER IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A QUALIFIED SERVICE TECHNICIAN TO INSPECT THE HEATER AND REPLACE ANY GAS CONTROL WHICH HAS BEEN UNDER WATER.
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INSTALLATION INSTRUCTIONS
NOTE: Installation clearances are as follows:
TOP
3 feet
SIDES
3 feet
BURNER END
3 feet
DISCHARGE END
10 feet
VENT CONNECTOR
3 feet
COMBUSTIBLE FLOOR
6 feet
Commented [L1]: Added here
1.) The recommendations of local authorities having jurisdiction must be followed. For recommended installation practices refer to C.S.A. standard B139. (CANADA)
2.) When firing the unit in an enclosed area allow 1 square inch per thousand BTU’s (refer to C.S.A. B139) to allow the free entry of the air required for operation.
3.) For electrical supply: 120V
INSTALLATION 12/3 AWG UPTO 50FT 10/3 AWG BEYOND 50FT
Do not operate the unit in partly ventilated areas without a flue pipe or in close proximity to combustible surfaces or materials. Non Combustible floor must extend 6 feet on all sides of the unit.
FLUE PIPE CONNECTIONS
VENT TO OUTDOORS
FOR INSTALLATION ON NON-COMBUSTIBLE FLOORS ONLY
When the heater is connected to a flue pipe the flue pipe shall terminate in a vertical section at least two feet long. Horizontal runs should have rise ratio of 1 in 10 away from the heater. Where
down drafts are liable to occur a vent cap should be used. All venting should correspond with the CSA B139 standard or local codes.
CAUTION: HEATER FLUE TEMPERATURES CAN REACH 700 °F TO 900 °F THEREFORE IT IS A RANGE THAT IS BOTH HAZARDOUS TO HUMANS AND HIGHER THAN THE AUTO­IGNITION TEMPERATURES OF MANY MATERIALS. THEREFORE EXERCISE CAUTION IN HEATER PLACEMENT AND THE USE OF AN INSULATED GUARD AND STACK IS HIGHLY RECOMMENDED.
Horizontal venting runs shall always terminate with a minimum 24” vertical.
NOTE: FOR OPTIMAL COMBUSTION PERFORMANCE A 30” C-VENT FLUE EXTENSION WITH RAIN CAP IS RECOMMENDED AT ALL TIMES.
Recommended chimney draft - .05 inches of water column
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INSTALLATION
MAXIMUM ALLOWABLE DUCT LENGTHS BL AZE 400 D/G
RETURN DUCTS upto 12’ on Axial and 24’ on Turbo
SUPPLY DUCTS upto 24’ on Axial and 150’ on Turbo
CLEARANCES
THIS HEATER IS FOR USE WITH AND WITHOUT DUCTWORK WHEN USING DUCTWORK AVOID ANY KINKS OR SHARP BENDS. INSUFFICIENT INLET AIR OR INSUFFICIENT DISCHARGE AIR WILL CAUSE THE HEATER TO OVERHEAT.
BLAZE 400 D/G MAINTENANCE INSTRUCTIONS
WARNING EVERY CONSTRUCTION HEATER SHOULD BE INSPECTED
BEFORE EACH USE, AND AT LEAST ANNUALLY BY A QUALIFIED SERVICE PERSON. INCORRECT MAINTENANCE MAY RESULT IN IMPROPER OPERATION OF THE HEATER AND SERIOUS INJURY COULD OCCUR.
HOSE ASSEMBLIES
The hose assemblies shall be visually inspected prior to each use of the heater. If it is evident there is excessive abrasion or wear, or the hose is cut, it must be replaced prior to the heater being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
1-800-486-4328 1-204-633-1999
100 Eagle Drive Winnipeg, MB Canada
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TEMPERATURE CONTROLLER AND THERMOCOUPLE
The temperature controller protocols should be checked every heating season to ensure the burner will shutdown if temperature exceeds 280F at the outlet duct. This can be accomplished by restricting the air flow through the unit. After tests are complete, remove restrictors as both inlet and outlet ducts must be open for proper operation.
The temperature controller setting of 90F and time delay of 1 minute has been selected to allow for preheating of the heat exchanger to ensure that only heated air is allowed to enter the space. Upon satisfying the need for heat, the temperature controller will continue to run the supply fan until the heat exchanger has cooled sufficiently. This feature will help prolong the life of the heat exchanger. The temperature controller must be replaced if the fan motor does not shut off after the heat exchanger has cooled down.
Temperature Controller Protocols
Fan Turns on at 90 F OR time delay of 1 minute
Out # 2 is set at 275º (This will cycle the burner off 280º and back on at 275º.) If the burner reset light goes on; you need to go to the control panel. For the Beckett CG10A and CF375 the controller must be reset by pressing the reset button. For the Riello G400 and F10 burners the primary controller located on the burner must be reset.
There is a redundant 150F high limit switch.
During cool down the unit cools to 80F and then shuts down.
ELECTRICAL
Ensure all conduit (BX) connectors are tight. Open control panel door and burner compartment and check connections are tight and no frayed wires exposed.
FAN
Check for dust or dirt build up on blades. Run heater to check for fan vibration. Replace fan blade if vibration is noticeable. The flow of combustion and ventilation air must not be obstructed. Be sure to check the fan assembly and ensure that the motor and blade are operating properly.
MOTOR
No lubrication is necessary since the bearings are the sealed type. Clean motor of existing dust or dirt.
GAS TRAIN (annual basis)
Connect gas supply to gas train with gas safety shut-off valves closed. Spray all of gas train components including safety shut-off valves with soap and water solution to check for leaks. Open safety shut off valves on gas train and spray with soap and water solution to check for leaks.
HEAT EXCHANGER
If a smoky condition continues even after adjusting the air assembly, the heat exchanger should be thoroughly cleaned.
FUEL FILTER (OIL OPERATION)
Replace cartridge every six months of normal usage.
NOTE: FLOW OF COMBUSTION AND VENTILATION AIR CANNOT BE OBSTRUCTED
FLAME DETECTOR (OIL OPERATION)
When doing maintenance, turn on machine and run. After having machine run for a few minutes, press red button on primary control. Hold for one second and then release. If light flashes once or twice or three times, cad cell is functioning properly. If flashes four times, check alignment and proper flame. If correct a cleaning of the face of the
1-800-486-4328 1-204-633-1999
100 Eagle Drive Winnipeg, MB Canada
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cad cell with a soft non-abrasive cloth is recommended. If light flashes 4 times, follow above steps. If flashing four
LED FLASHES
CAD CELL RESISTANCE
1
0-400 Ohms
2
400-800 Ohms
3
800-1600 Ohms
4
>=1600 Ohms
AFTER INSPECTION, A COMPLETE COMBUSTION TEST MUST BE PEFORMED AFTER EACH ANNUAL
SERVICE OF THE UNIT TO MAINTAIN OPTIMUM PERFORMANCE AND RELIABILITY.
WARNING: TURN OFF THE FUEL SUPPLIES AND POWER BEFORE PERFORMING SERVICE WORK. THE 120V CIRCUIT IS A POTENTIAL ELECTROCUTION HAZARD.
BLAZE 400G-
BLAZE 400G-
BLAZE 400D-
BLAZE 400D-
Easy switch over
Easy switch over
N/A
N/A
3.5NG/4LP
3.5 NG/3.5 LP
N/A
N/A
times persists, replace cad cell.
BURNER (OIL OPERATION)
The electrode spacing must be checked and adjusted, if necessary after every nozzle change. Nozzle should be replaced annually or sooner if burner cannot be set up to operate properly. Nozzle size and type are marked on the rating plate.
COMBUSTION AIR ADJUSTMENTS
BLAZE 400 D/G SPECIFICATIONS
Gas Conversion
Manifold pressure “W.C.
1-204-633-1999
1-800-486-4328
100 Eagle Drive Winnipeg, MB Canada
BECKETT (NG/LP)
Blue handle Ball Valve on Gas manifold. Closed position: Propane Open position: Natural Gas
(Pressure to be set before NG/LP switchover valve and after adjusting valve on manifold)
RIELLO (NG/LP)
Blue handle Ball Valve on Gas manifold. Closed position: Propane Open position: Natural Gas
(Pressure to be set before NG/LP switchover valve and after adjusting valve on manifold)
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BECKETT (OIL)
RIELLO (OIL)
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