Blastpro BRB-1500 User Manual

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BRB-1500

MACHINE MANUAL

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Table of Contents

SECTION 1.1: APPLICATIONS...........................................................................4

SECTION 1.2: SPECIFICATIONS.......................................................................4

SECTION 1.3: MANUFACTURER.......................................................................4

SECTION 2.1: GENERAL....................................................................................6

SECTION 2.2: MAINTENANCE AND WEAR PART REPLACEMENT MODES ..6

SECTION 2.3: WORK SITE ASSESSMENT AND INSPECTION........................7

SECTION 2.4: PERSONAL PROTECTIVE EQUIPMENT (PPE).........................9

SECTION 2.5: OPERATIONAL SAFETY.............................................................9

SECTION 3.1: START-UP.................................................................................11

FIGURE 3.1.1..............................................................................................12

SECTION 3.2: SHUT DOWN.............................................................................12

SECTION 3.3: BLADE SELECTION..................................................................13

FIGURE 3.3.1..............................................................................................13

FIGURE 3.3.2..............................................................................................13

FIGURE 3.3.3..............................................................................................14

SECTION 3.4: TRANSPORT.............................................................................14

FIGURE 3.4.1..............................................................................................14

SECTION 4.1: MAINTENANCE INTERVALS....................................................17

SECTION 4.2: TROUBLESHOOTING...............................................................18

SECTION 4.3: MOTOR CONTROLLER FAULT CODES..................................19

SECTION 4.4: BATTERY CHARGING..............................................................20

SECTION 4.5: RECOMMENDED SPARE PARTS............................................21

SECTION 4.6: RECOMMENDED TOOLS.........................................................21

SECTION 4.7: PARTS LIST ..............................................................................22

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MACHINE MANUAL BRB-1500 SPECIFICATIONS

SECTION 1.1: APPLICATIONS SECTION 1.2: SPECIFICATIONS SECTION 1.3: MANUFACTURER

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MACHINE MANUAL BRB-1500 SPECIFICATIONS

SECTION 1.1: APPLICATIONS

The BRB-1500 is specifically designed to remove coatings and coverings from horizontal surfaces. Coatings may include glue, epoxies and cementitious overlays. Coverings may include carpet, ceramic tile, and VCT.

A wide variety of tools are available from Blastpro® for your specific application. In general, the BRB-1500 uses sharpened spring steel blades along with the

weight of the machine itself to perform the scraping function. The variable angle of attack allows for a great deal of flexibility when dealing with different floor coatings.

SECTION 1.2: SPECIFICATIONS

Dimensions (L x W x H) 30.25” x 31.75” x 52” Weight 1580 lbs Charge capacity Up to 8 hour run time Electrical System 48 VDC, 48 VAC and 12 VDC Blade Actuation Electric-over-hydraulic Steering Electric Ground Drive Electric Blade Widths 2” through 24”

SECTION 1.3: MANUFACTURER

Blastpro Manufacturing

6021 Melrose Lane

Oklahoma City, OK 73127

Toll free: 877-495-6464

Phone: 405-491-6464

Fax: 405-495-4994

Website: www.BlastProMfg.com

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MACHINE MANUAL BRB-1500 SAFETY

SECTION 2.1: GENERAL SECTION 2.2: MAINTENANCE AND WEAR PARTS REPLACEMENT MODES SECTION 2.3: WORK SITE ASSESSMENT AND INSPECTION SECTION 2.4: PERSONAL PROTECTIVE EQUIPMENT SECTION 2.5: OPERATIONAL SAFETY

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MACHINE MANUAL BRB-1500 SAFETY

SECTION 2.1: GENERAL

Read and understand this Machine Manual prior to operating or performing maintenance on the BRB-1500.

This Machine Manual has been developed as a guideline for machine operation. It is not a substitute for proper organizational training and management.

All machine operators and maintenance personnel should be properly trained in operation and safety features of the BRB-1500.

Make these operating instructions accessible to all operating and maintenance personnel.

Never weld, modify, cut or grind components of the BRB-1500 without prior written consent from the manufacturer.

Never use aggressive cleaning chemicals to clean the machine.

SECTION 2.2: MAINTENANCE AND WEAR PART REPLACEMENT MODES

Maintenance mode is defined as placing the machine in a configuration, which minimizes potential electric, hydraulic or stored energy hazards.

In general, the machine should be placed in Maintenance Mode prior to performing any maintenance and/or troubleshooting activities.

MAINTENANCE MODE:

1. Move the machine to a level surface.

2. Lower blade.

3. Move brake switch to “ON” position.

4. Depress E-stop button.

5. Block wheels to prevent the machine from moving.

6. Allow all components to cool prior to carrying out any maintenance work.

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MACHINE MANUAL BRB-1500 SAFETY

In general, the machine should be placed in Wear Parts Replacement Mode prior to changing the blade(s).

WEAR PARTS REPLACEMENT MODE:

1. Move the machine to a level surface.

2. Raise the blade holder so the blade is off of the ground.

3. Move brake switch to “ON” position.

4. Depress E-stop button

5. Loosen appropriate bolts and replace blade(s).

After performing any maintenance or repair work verify that all safety labels, guards, lids and bolted connections are properly and securely installed on the machine.

SECTION 2.3: WORK SITE ASSESSMENT AND INSPECTION

Before starting scraping operations, a site assessment must be performed. During the site assessment verify the following:

 Work area is flat, clean, and dry, free of debris, frost-free, and has no

flammable liquids nearby. Also, make sure that the machine will be able to clear all obstructions. NEVER SCRAPE OVER BOLTS, NUTS,

SCREWS, NAILS, OR OTHER DEBRIS AS THIS MAY RESULT IN SIGNIFICANT DAMAGE TO THE MACHINE AND SERIOUS INJURY TO THE OPERATOR.

 FLOORS HAVE BEEN THOROUGLY INSPECTED. SOME FLOOR OR

DECK SURFACES MAY BE COATED WITH, OR CONTAMINATED BY, DANGEROUS MATERIALS SUCH AS:

o PCBs o LEAD o ASBESTOS o PESTICIDES o SOLVENTS o CLEANING FLUIDS o AND/OR OTHER HARMFUL CHEMICAL S

DISTURBING SUCH SURFACES CAN CREATE A SERIOUS HEALTH THREAT TO THOSE WHO INHALE OR COME INTO CONTACT WITH THE DUST. THE WORK AREA MUST BE CHECKED FOR THESE MATERIALS BEFORE WORK CAN BEGIN. BLASTPRO MANUFACTURING, INC. DOES NOT WARRANT ITS EQUIPMENT TO BE SUITABLE FOR, OR APPROVED FOR, REMOVING DANGEROUS

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MACHINE MANUAL BRB-1500 SAFETY

MATERIALS. IT IS THEREFORE THE RESPONSIBILITY OF THE CONTRACTOR TO CONFIRM THE SAFETY OF THE WORK AREA AND THE EQUIPMENT WITH THE PROPER AUTHORITIES. IT IS ALSO THE RESPONSIBILITY OF THE CONTRACTOR TO WARN ALL STAFF MEMBERS OF ALL THE POTENTIAL SHORT-TERM AND LONG-TERM HEALTH RISKS ASSOCIATED WITH INHALING AND COMING INTO CONTACT WITH DANGEROUS MATERIALS. THE CONTRACTOR IS RESPONSIBLE FOR PROTECTING ALL WORKERS FROM BEING EXPOSED TO DANGEROUS MATERIALS.

 Operator and any other personnel in the work area are wearing safety

glasses with side shields, dust masks, ear plugs, hard hats, steel toed work boots, long sleeved shirts, tight fitting clothing, and gloves. It is also imperative for staff to tie back long hair and to remove all jewelry.

 Work area has been blocked off to pedestrians, unprotected personnel,

and untrained personnel. In the event pedestrians, unprotected personnel, or untrained personnel enter the work area, scraping operations are to be stopped immediately.

 Fire extinguishers are nearby. Also, take note of the location and the

contact information of fire departments close to the work site.

 All guards are properly installed and in good working order prior to using

the machine.

 All glass and equipment, including vehicles, are protected from debris.

This can be done by loosely hanging a sheet of visqueen or other protective material in front of the glass or equipment in a curtain-like fashion.

 The operator must be aware of their surroundings and use common

sense. THE OPERATOR IS NOT TO OPERATE THE EQUIPMENT IF

HE IS TIRED, DISTRACTED, OR UNDER THE INFLUENCE OF DRUGS, ALCOHOL, OR MEDICATION THAT DECREASES AWARENESS.

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MACHINE MANUAL BRB-1500 SAFETY

SECTION 2.4: PERSONAL PROTECTIVE EQUIPMENT (PPE)

All personnel working with, or in the vicinity of the BRB-1500 should, at a minimum, utilize the following PPE:

 Protective boots or shoes  Eye protection with side shields  Hearing protection  Protective leather gloves for handling blades

All personnel should observe PPE requirements particular to each job site.

SECTION 2.5: OPERATIONAL SAFETY

 Support personnel must keep a safe distance from the machine while it is

in operation. Do not stand in front of, or behind, the machine while in operation.

 The blade should only be actuated up and down with the operator properly

seated on the machine.

 Do not drive the machine with the scraper blade more than ½” off of the

floor.

 The operator must be aware of their surroundings. No personnel should

operate or perform maintenance on the machine if they are tired, distracted or under the influence of drugs, alcohol or medication that decreases awareness.

 Verify that all protective guards and covers are properly installed and

secured.

 Verify that there is sufficient light for the operator to view the work surface.

The machine is equipped with headlights to provide additional lighting.

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MACHINE MANUAL BRB-1500 OPERATION

SECTION 3.1: START-UP SECTION 3.2: SHUT DOWN SECTION 3.3: BLADE SELECTION SECTION 3.4: TRANSPORT

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MACHINE MANUAL BRB-1500 OPERATION

SECTION 3.1: START-UP

Only trained, authorized personnel should be allowed to run the BRB-1500. If training is needed, please consult with your Blastpro Manufacturing representative or authorized distributor.

Prior to start-up, the work surface should be inspected for hidden studs, electrical boxes, or any other hidden obstructions. These items should be removed or clearly marked so they can be avoided.

To move machine:

1. Operator should be firmly seated in the operator’s seat.

2. Verify that the left and right control levers are in the center position.

3. Pull e-stop button up to energize the motor controller.

4. Flip the brake switch to the “OFF” position.

5. Push rocker switch on the right control lever to raise the blade.

6. Push lever s forward to move forward; pull backward to reverse. Varying positions of the left and right control levers will turn the BRB-1500 left and right.

7. Move machine to desired location.

Normal Operation:

1. Insert selected blade into blade holder (see SECTION 3.3: BLADE SELECTION). Always wear leather gloves and use caution when handling the blades.

2. Operator should be firmly seated in the operator’s seat.

3. Verify that the left and right control levers are in the center position.

4. Pull e-stop button up to energize the motor controller.

5. Flip brake switch to “OFF” position.

6. Push rocker switch on right control lever to adjust the blade angle. Some materials may require more pressure on blade for removal. This can be accomplished with a higher angle on the blade holder.

7. Move control levers forward to start removal. It is recommended to make a single pass in one direction to expose an edge of the material to be removed. Subsequent passes should be made perpendicular to the initial pass. See FIGURE 3.1.1.

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MACHINE MANUAL BRB-1500 OPERATION

6 5 4

3 2

FIGURE 3.1.1

SECTION 3.2: SHUT DOWN

At end of shift or work day:

1. Move machine to level ground for storage.

2. Use the rocker switch in the left control lever to lower the cylinder until the front caster lifts off of the ground.

3. Flip the brake switch to “ON” position.

4. Depress E-stop.

5. Plug extension cord into machine charging unit.

For long term storage:

1. Move machine to level ground in a secure location for storage.

2. Lift blade to upper-most position.

3. Flip brake switch to “ON” position.

4. Depress E-stop.

5. Remove the blade and/or the blade holder from the front of the machine.

6. Operator should be firmly seated in operator’s seat.

7. Pull E-stop out.

8. Use the rocker switch in the right control lever to lower the cylinders until the front caster lifts off of the ground.

9. Depress E-stop.

10. Cover the BRB-1500 to protect it from dust and moisture.

CAUTION: Many of the components on the BRB-1500 are not meant to be exposed to high levels of moisture. It is critical, especially if the machine is stored in a location exposed to the elements, that it be protected from rain, splashing or other high levels of water.

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MACHINE MANUAL BRB-1500 OPERATION

SECTION 3.3: BLADE SELECTION

Selecting the proper blade for the application will have a dramatic effect on machine efficiency. If a blade is too wide for the application, there may not be enough pressure on the blade to stay under the material to be removed. If the blade is too narrow, the machine may not be removing the maximum material it is capable of in a single pass.

Based on information about a particular job, start with the widest blade that may be appropriate for removal. Make a test pass to determine if the blade will stay under the material. If so, continue with this selected blade. If removal of the material is relatively easy, consider moving to a larger blade. If it is difficult to stay under the material, move to a narrower blade.

Always wear leather gloves and use caution when handling blades. In general, flat blades should be used for scraping glues, mastics, epoxies and

thinsets. SEE FIGURE 3.3.1.

FIGURE 3.3.1

For carpet, rubberized and elastomeric coatings, a carpet blade should be utilized. The 90° wings on each end of the blade will help keep the removed material manageable. SEE FIGURE 3.3.2.

FIGURE 3.3.2

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MACHINE MANUAL BRB-1500 OPERATION

Blastpro offers a carbide tipped tool for tile removal. This can be inserted into the 3-hole tool adapter on the blade holder. SEE FIGURE 3.3.3

FIGURE 3.3.3

SECTION 3.4: TRANSPORT

Only use factory installed tie-down/lifting lugs when transporting or moving the equipment. These are located at the front of the machine, near the blade, and at the rear of the machine, SEE FIGURE 3.4.1.

TIE DOWN TYPICAL FAR SIDE

TIE DOWN TYPICAL FA R SIDE

TIE DOW N TYPICAL FA R SIDE

FIGURE 3.4.1

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MACHINE MANUAL BRB-1500 OPERATION

Never secure the machine with straps or chains across the hydraulic cylinder. This can result in damage to the cylinder or premature wear.

Verify that lifting straps or chains are rated for the weight of the machine. Verify that trailer or truck bed is rated for the weight of the machine. Remove scraper blade and/or pivoting blade holder prior to securing for

transport. Verify that the blade holder is lowered and that the front swivel caster is off of the

truck or trailer bed. Never allow personnel to stand under the machine when it is being lifted.

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MACHINE MANUAL BRB-1500 MAINTENANCE

SECTION 4.1: MAINTENANCE INTERVALS SECTION 4.2: TROUBLESHOOTING SECTION 4.3: MOTOR CONTROLLER FAULT CODES SECTION 4.4: BATTERY CHARGING SECTION 4.5: RECOMMENDED SPARE PARTS SECTION 4.6: RECOMMENDED TOOLS SECTION 4.7: PARTS LIST AND DRAWINGS

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MACHINE MANUAL BRB-1500 MAINTENANCE

SECTION 4.1: MAINTENANCE INTERVALS

Daily, or at the beginning of each shift

If additional assistance is required consult your Blastpro representative, authorized Blastpro distributor, or qualified electric systems professional.

Always wear leather gloves and use caution when handling blades.

1. Inspect bolted connection for tightness.

2. Inspect wires for damage and abrasion.

3. Inspect blades for excessive wear.

4. Inspect drive wheels for wear.

5. Inspect battery charger outlet for damage and debris.

Every 25 Hours

1. Inspect electrical connections.

2. Grease all blade and cylinder pivot pins.

3. Inspect battery terminals for corrosion.

Every 50 Hours

1. Tighten rear wheel nuts

2. Grease front caster and inspect for wear or damage.

3. Inspect transaxle oil levels

*Perform these maintenance activities more frequently under extremely dusty, dirty conditions.

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MACHINE MANUAL BRB-1500 MAINTENANCE

SECTION 4.2: TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE REMEDY Electric motor will not start

Slow coating removal Blade is dull

Battery charger LED does not come on when the power is applied to the battery charger

Battery charger LED never blinks No power is present across the leads from charger to battery terminal when disconnected Batteries do not receive a full charge

E-stop is depressed

Fuse is blown Batteries are dead Motor controller fault

Blade is too wide Incorrect blade angle

Not plugged into a live circuit Extension cord is damaged Leads connecting the charger to the battery terminals are damaged or corroded Indication of shorted cells in a battery The charger will not turn on until the leads are connected

Extension cord is too long or too small

Turn motor switch to “OFF”, pull out E-stop button, and try to start motor. Replace 10 A fuse Charge batteries Remove rear cowling to retrieve fault code on controller, and consult Blastpro Representative or authorized distributor. SEE SECTION 4.3 “FAULT CODES” Flip or replace blade Replace with narrower blade Adjust blade angle up or down with hydraulic cylinders Verify that the circuit you are plugged into is live Replace extension cord

Repair/replace/clean the leads

Replace damaged battery Connect leads to battery terminal with proper polarity

Use a shorter or bigger extension cord. Always

use the shortest possible cord.

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MACHINE MANUAL BRB-1500 MAINTENANCE

SECTION 4.3: MOTOR CONTROLLER FAULT CODES

LED

FLASH

CODE

6-2 02A62 Control arm

6-5 02A65/04A65 Brake switch

3-3 02A33/04A33

4-8 02A48/0$A48 Machine will not

2-9 02A29 Reduced ground

DIGITAL

DASH

DISPLAY

CODE

SYMPTOM PROBABLE

CAUSE OF SYMPTOM

Machine will not move.

move after battery charge.

drive speed.

not in neutral position during machine start up.

not engaged during machine start up. Brake switch engaged after machine start up. Improperly charged battery.

Excessively low battery.

SYMPTOM

CORRECTION

Place Control arms in neutral position and cycle e-stop

Engage brake switch and cycle e-stop.

Disengage the brake switch.

Charge battery or replace defective battery. Charge battery.

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MACHINE MANUAL BRB-1500 MAINTENANCE

SECTION 4.4: BATTERY CHARGING

To extend the life of the batteries, the machine should only be used until the charge meter reads 20%. Fully discharging the batteries on a regular basis will dramatically decrease the life of the battery, or cause polarity reversal resulting in complete battery failure. After the battery reaches 10% of charge remaining, the discharge rate increases dramatically.

Warning: It is normal for the charger to become hot when charging. Do not obstruct the flow of air around the charger. Do not allow clothing, blankets or other material to cover the charger. Do not use near fuels, grain, dust, solvents or other flammables.

The battery charger must be grounded to reduce the risk of electric shock. The charger is equipped with a ground type plug, and it must be plugged into a nominal 115 volt, 60 Hz circuit.

Warning: Improper connection of the charger grounding conductor can result in a risk of an electric shot. DO NOT USE THIS CHARGER ON A TWO POLE UNGROUNDED OUTLET OR ATTEMPT TO BREAK OFF THE GROUND PRONG FOR USE ON A RECEPTACLE OR EXTENSION CORD NOT HAVING A GROUND.

Warning: To reduce the risk of fire, only charge this machine on circuits provided with a maximum of 20 ampere branch circuit protection (circuit breaker or fuse, in accordance with the National Electric Code, and all local codes and ordinances.

1. Plug the female end of the extension cord into the charging outlet on the rear of the machine.

2. Plug the male end of the extension cord into a properly rated AC outlet.

3. The charger is equipped with an electronic timer. When the battery reaches the gassing threshold (2.3 V/cell) the timer will activate and run for three hours. During this period the batteries are in gassing mode. After three hours the charger will drop the batteries into float mode (2.26 V/cell), indicated by a blinking LED.

4. To discontinue charging, unplug the extension cord from the power outlet and the machine.

Note: Even after relatively short periods of charging, about 2-3 hours, the battery indicator may initially read 100% charge. This is an indication of the surface charge of the battery, and will decrease quickly to the actual percentage of

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MACHINE MANUAL BRB-1500 MAINTENANCE

charge while running the machine. This is normal. To achieve a deeper charge percentage the machine should be left charging for longer periods of time.

Note: Four batteries wired in series some cells become uneven during charge/discharge cycles. At least once a month, perform two charge cycles back-to-back. This will bring up cells that are lagging behind fully charged cells. This is important for overall battery performance.

SECTION 4.5: RECOMMENDED SPARE PARTS

It is recommended that the machine owner/operator keep a minimum of spare parts with the machine while it is working. Down time due to part failure or lack of wear parts can far exceed the cost of the parts.

PART NUMBER DESCRIPTION QUANTITY BTP000451 6” CARPET REMOVAL BLADE Depends on size of job BTP000553 8” CARPET REMOVAL BLADE Depends on size of job BTP000554 10” CARPET REMOVAL BLADE Depends on size of job BTP000555 12” CARPET REMOVAL BLADE Depends on size of job BTP000853 6” TILE BLADE Depends on size of job BTP000854 8” TILE BLADE Depends on size of job BTP000855 12” TILE BLADE W/ BEVEL Depends on size of job BTP000886 10” TILE BLADE W/ BEVEL Depends on size of job

SECTION 4.6: RECOMMENDED TOOLS

“Recommended Tools” is a list of the minimum tools necessary to maintain and/or operate the BRB-1500 during normal operation. This list is not meant to be exhaustive or to indicate the tools required for more intensive maintenance.

 Ratchet  Sockets: 7/16”, 1/2”, 9/16” and 3/4”  Combination wrench: 7/16”, 1/2”, 9/16” and 3/4”  Utility knife  Rubber mallet or dead blow hammer  Leather gloves  Multi meter with DC and AC capabilities

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MACHINE MANUAL BRB-1500 MAINTENANCE

SECTION 4.7: PARTS LIST

ITEM QTY

1 1 BP87000506 CHASSIS WELDMENT 2 1 SCR0020 HIGH BACK SEAT 3 2 BP92000010 INTEGRATED ELECTRIC TRANSAXLE 4 4 BP85000517 BATTERY DRY CELL AGM 5 1 BTP000257 CASTER/SWIVEL 6 2 BP920000 ZT TRACTION CONTROLLER 7 1 BP920000 ZT DOUBLE POLE CONTACTOR 8 2 BP92000022 REAR DRIVE WHEEL

9 1 BP92000012 SCRAPER BLADE WELDMENT 10 2 BP92000015 SIDE CONTROL BOX COVER 11 1 BP92000013 CENTER CONSOLE COVER 12 1 BP92000005 DIGITAL DISPLAY 13 2 BP92000016 TOP BATTERY COVER 14 1 BP87000500 ON BOARD BATTERY CHARGER 15 1 BP92000014 REAR TRANSAXLE COVER 16 2 BP92000017 SIDE BATTERY COVER 17 1 BP92000020 HYDRAULIC CYLINDER 19 2 BP92000023 STEERING SHAFT 20 1 BP9200008 RTN ASSEMBLY 21 2 BP92000026 RTN BRACKET 22 2 BP92000019 HANDLE LINKAGE 23 1 BP9200008 RTN ASSEMBLY 24 1 BP85000012 JOYSTICK 3-POSITION SWITCH 25 1 BP85000011 JOYSTICK STANDARD 26 1 BP92000011 ZT WIRING HARNESS

PART

NUMBER

DESCRIPTION

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MACHINE MANUAL BRB-1500 MAINTENANCE

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MACHINE MANUAL BRB-1500 MAINTENANCE

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