BLASTONE 4000-01 Installation, Operation And Maintenance Manual

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INSTALLATION, OPERATION AND MAINTENANCE MANUAL

CLIMATE CONTROL DEVICE 4000-01

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TYPE CE, CONTINUOUS FLOW, SUPPLIED-AIR RESPIRATOR

THESE RESPIRATORS ARE APPROVED ONLY IN THE FOLLOWING CONFIGURATIONS

RESPIRATOR COMPONENTS

TC No.

Protection

19C-363 SA/CF/SB

19C-417 SA/CF/SB ASTRO

19C-422 SA/CF/SB

19C-423 SA/CF/SB ASTRO

O D

E L

NOVA

2000

NOVA

2000

Alternate

Helmets

NV2001

Alternate

Regulator

and Belt

02-803

NV2016

Flow

4000-01

NV2015

4000-20

Alternate

Capes

NV2002

NV2002L

NV2002XL

Alternate Quick

Disconect

02-813

NV2025

NV2024

NV2032

NV2034

NV2035

Alternate

Hoses

NV2028

NV2029

X X X X X X X X X X X X X X X X X

X X X X X X X X X X X X

X X X X X X X X X X X X X X

X X X X X X X X X X X

Breat-

NV2035

NV2036

hing

Air

Tube

Alternate

Visor

NV2021

Alternate Lenses

02-804

NV2004

NV2018

NV2031

1. PROTECTION

CF- Continous ow SA- Supplied Air SB- Supplied - Air Abrasive Blast

02-810

NV2017

Cautions and Limitations 2

02-811

ABCDEJMNOS

2. CAUTIONS AND LIMITATIONS

A- Not for use in atmospheres containing less than 19.5 percent oxygen.

B- Not for use in atmospheres immediately dangerous to life and health.

C- Do not exceed maximum use concentrations established by regulatory standards.

D-

E- Use only the pressure ranges and hose lenghts specied in the User's instructions.

J- Failure to properly use and maintain this products could result in injury or death.

M-

N-

O-

Air-line repirators can be used only when the repirators are supplied with respirable air meeting the requirements of CGA G-7.1 Grade D or Higher Quality.

All approved respirators shall be selected, tted, used and maintained in accordance with MSHA, OSHA, and

other applicable regulations.

Never substitute, modify, add, or omit parts. Use only exact replacement parts in the conguration as specied by the manufacturer.

Refer to User's instructions, and/or maintenance manuals for information on use and maintenance of these

repirators.

S- Special or critical User's instrucions and/or specic Limitations apply. Refer to User's instrucions.

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INTRODUCTION

The 4000-01 Cold Air Tube is NIOSH approved to supply a continuous ow of cool compressed

air to the Supplied Air Respirator. All Genuine Parts must be present and correctly assembled to constitute a NIOSH approved respirator.

AIR QUALITY

The respirator must be supplied at all times with clean breathable air Grade D or better. Always

use an inlet lter on your compressor - locate your compressor in a clean environment. The AIR

QUALITY must be constantly monitored to ensure Grade D air is supplied at all times. A carbon monoxide alarm must always be used.

WARNING

Do not connect the air supply hose to nitrogen, toxic gases, inert gases

or any other non Grade D air source.

AIR PRESSURE

The air pressure supplied to the respirator must be continuously monitored to ensure it keeps

within the specied range as detailed on the breathing air pressure tables.

WARNING

Make sure the correct table is used. When using 4000-01 use (Fig 3)

Breathing Air Pressure Table.

WARNINGS

• DO NOT use the 4000-01 until you have been trained in its use, maintenance and

limitations by a qualied individual (appointed by your employer) who has extensive

knowledge of the 4000-01

• DO NOT ingest the ice that may form around the cold air outlet as it could contain oils or toxic element that could cause illness or death.

• USE ONLY NIOSH approved NOVA 2000 air supply hose.

• DO NOT modify or alter parts of the respirator. The use of non approved parts voids the

entire approval of the Respirator.

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SET UP AND USE

1. To supply cold air to the respirator connect the outlet to the NV2021 breathing tube and tighten by hand. (Fig 1).

2. Connect the NIOSH approved air supply hose to a breathing air source, supplying Grade D orbetter quality air. Connect the air supply hoseto the 400001 quick disconnect tail. (Fig 2).

3. With air owing through the respirator, adjust the air pressure at the point of attachment. (Fig

2) to the recommended air pressure specied in

the BREATHING AIR PRESSURE TABLE (Fig 3).

WARNING

Make sure you understand the breathing air pressure table

before using the respirator. Make sure you set the correct

air pressure for the correct FIG 2 supply hose length.

Fig 3

AIR

SOURCE

Portable or Stationary

Compressor

BREATHING TUBE

ASSEMBLY

4000-01

Cold Air Tube

BREATHING AIR PRESSURE TABLE

AIR SUPPLY HOSE

NV2028/

NV2029

AIR SUPPLY HOSE

Fig 1

Fig 2

LENGTH

50 100 150 200 250 300

MAX NUMBER OF

SECTIONS

1 1 2 3 4 5 6

PRESSURE RANGE

(PSIG Air)

55 - 56 55 - 57 60 - 62 65 - 67 70 - 72 77 - 78 80 - 82

4. To obtain cooler air turn the regulator control knob anti cockwise, this will increase the airow out of the exhaust port (Fig 4). Turn the knob clockwise to obtain air closer to ambient temperature.

WARNING

Fig 4

DO NOT USE THE 4000-01 when ambient temperature

is below 68¡ (20¡C) as ice could form in the cold

air outlet and reduce airow.

5. With the compressed air owing into the respirator at the correct pressure range for the correct supply hose length you are now ready to enter the work area. Do no remove your respirator until you are outside the blasting area.

WARNING

Leave work area immediately if you are unwell, airow

stops or slows down, breathing becomes difcult, you

become dizzy, too cold or if any respirator part is damaged.

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CCT 4000 PARTS LIST

Item PART No.

Top Threaded Cap 4000-03

Air Spinner 4000-04

Body 4000-05

1/4'' Quick Disconnect Tail 4000-06

Breaker 4000-07

Regulator Body 4000-08

Spindle & Knob 4000-09

Locking Screw 4000-10

Regulator Assembly 4000-11

Heat Sheild 4000-12

Belt NV2022

WARNING

Due to the high noise levels created during abrasive blasting earplugs must be worn at all

time. During Abrasive Blasting operations do not use Silica Sand, the use of Silica Sand can

cause serious respiratory disease or death, refer: www.osha.gov.Silica.IT69D_1.html

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NOTES

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NOTES

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OTHER

DID YOU KNOW

PRODUCTS

We can also supply you with the following...

NOVA 2000 BLASTING HELMET

The NOVA 2000 has been designed for blasting professionals.

The NOVA 2000 is the most advanced abrasive blasting helmet available, with fully padded pillow foam liner for extra comfort and noise attenuation, wide angle vision, even air distribution assures a pleasant working environment, optional climate control devices. Things cannot get much better.

ASTRO BLASTING HELMET

ASTRO is your number one choice economic Abrasive Blasting Helmet which meets safety standards worldwide.

This is the lightweight, robust helmet you have been waiting for. It helps to reduce fatigue, reduce down time and increase productivity.

ISO9001

ACCREDITED COMPANY

HEAD SOCKS & SPRAY HOODS

Stay cleaner with Head Socks and Spray Hoods. One size ts all. The

cool comfortable Spray Hood protects from over spray and sanding dust. The Head Sock can be worn as a hygienic liner

HEAD SOCKS & SPRAY HOODS

The RADEX Airline Filter offers you more capacity, versatility &

ltration. You can combine the versatility of either oor or wall mounting with increased ltration capacity.

Our range of optional equipment means you can customise your

lter to meet your requirements.

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BLASTONE INTERNATIONAL (AUST) PTY LTD

57 Alexandra Place Murarrie Queensland 4172 Australia

BLASTONE INTERNATIONAL

4510 Bridgeway Avenue Columbus Ohio 43219 USA

PO Box 3385 Tingalpa DC Queensland 4172 Australia

Toll Free 1800 190 190 Tel (07) 3329 5000 Fax (07) 3329 5066 Email [email protected] www.BlastOne.com

AUSTRALIAN OFFICES

Toll Free 800 999 1881 Tel (614) 476 3000 Fax (614) 476 3002 Email [email protected] www.BlastOne.com

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