Operating instructions C 127 SU S 04/2013 Rev. B Article no.: 121-127401297
Automatic
Under-floor Swing Door Operator
C 127 SU S
Operating instructions
E
Page
1. General 2
2. Safety instructions 3
3. Technical data 4
4. Construction and function 5 - 6
5. Dimensions 7
6. Operating instructions 8 - 10
7. Configurations 11 - 12
8. Maintenance instructions 13
9. Action in case of faults 14 - 18
10. Taking out of service and disposal 19
11. Appendix 20
Blasi GmbH
Carl-Benz-Str. 5-15
DE-77972 Mahlberg
Phone +49 7822 893-0
Fax +49 7822 893-119
Page 2 of 20 04/2013 Rev. B Operating instructions C 127 SU S
1 General
These operating instructions are intended for the C 127 SU S automatic under-floor swing door operator (herein after referred to as C 127). The operator is the person responsible for the technical
maintenance of this door system.
These instructions describe the use of the C 127 swing door operator. They form the basis for satisfactory functioning.
These operating instructions should be read by the door operator before commissioning and the
safety instructions observed!
It is recommended to keep these operating instructions close to the automatic sliding door.
Product designation: Automatic swing door operator
Product name: C 127 SU S
Serial number:
(please complete when installing)
Operating instructions C 127 SU S 04/2013 Rev. B Page 3 of 20
2 Safety instructions
The operator has been constructed in accordance with the latest state of the art and the recognised
technical safety regulations, including limiting of forces and speeds. Nevertheless, danger can arise
for the user if not used as intended.
Installation, maintenance and repairs to the operator must only be performed by qualified and authorized personnel (technicians).
2.1 Use as intended
The C 127 swing door operator is constructed exclusively for normal service with swing doors in dry
rooms and must be installed within or inside buildings. The stainless steel casing with protection
class IP 67 for the insertion of the drive is usually embedded into the floor.
The dimension data indicated for proper installation must absolutely be observed.
A different application or use extending beyond this purpose is not considered use for the intended
purpose. The manufacturer declines all responsibility for resulting damage; the operator alone shall
bear the associated risk.
Use for the intended purpose also includes observation of the operating conditions specified by the
manufacturer, including use and adjustment of the correct type of arms, in addition to regular maintenance and repair.
Unauthorised modifications to the automatic door operator will exclude any liability of the manufac-
turer for resulting damage.
2.2 General safety and accident prevention regulations
In general no safety devices (sensors) may be dismantled or put out of service.
During the learning cycle (which must only be performed by trained personnel) the
safety devices (sensors) are switched off! It must be ensured, therefore, before initiating the learning cycle that no persons or objects are situated in the danger zone of the
moving door leaves during the operation in order to avoid injury or damage!
No objects must be placed in the opening zone / path of the swing door to avoid crushing and shearing points!
The safeguard for crushing and shearing strains at the side edge must be provided by
the manufacturer.
Page 4 of 20 04/2013 Rev. B Operating instructions C 127 SU S
3 Technical Data
Dimensions: 710 x 200 x 130 mm (stainless steel casing LxBxT)
Operating voltage: 230VAC, 50/60 Hz
Power consumption: Standby 13 W, rated power 67 W
Max. torque: 50 Nm
Mass moment of inertia: 65 kgm2 (C 127 SU S)
Opening angle: Adjustable from 70° to 115°
Time delay: Adjustable from 0 to 60 seconds (40 steps)
Opening speed: Adjustable from 3 to 20 seconds (40 steps)
Closing speed: Adjustable from 5 to 20 seconds (40 steps)
Noise emission: < 45 dB
Protection class: IP 67
Environment conditions
Temperature range: -15° to +50° C
Humidity range: Up to 85% relative humidity, non condensing
Wind load:
3.1 Door leaf weights and door widths
The curves are calculated using to the following formula:
J = 1/3 × m × b2
Standard arms : J max. 65 kgm2 Key : J = mass moment of inertia [kgm2]
Slide arms : J max. 65 kgm2 m = door leaf weight [kg]
b = door leaf width [m]
Operating instructions C 127 SU S 04/2013 Rev. B Page 5 of 20
4 Construction and Function
4.1 Construction
Key to illustration:
1 Standard arm 11 Closing spring
2 Floor plate 12 Multifunctional switch MF on STG
3 Cover with flat seal 13 STG control unit
4 Drive C 127 incl. control unit 14 STG connection terminals
5 Stainless steel casing 15 Motor print MOT
6 Box out for floor installation 16 Slide switch S1 (rotation direction)
7 Adjusting screw for spring tension 17 ATE drive unit terminals
8 Vision panel, adjust. spring tension 18 Mains connection terminals
9 Connectors for arms (both sides) 19 Fine-wire fuse
10 ATM drive unit 20 NET power supply
1
3 2 12 4 11 13 14 10 9 8 16 20 18 15 19 7 17 5 6
Page 6 of 20 04/2013 Rev. B Operating instructions C 127 SU S
Construction and Function
4.2 Components
The C 127 swing door operator forms part of an electromechanical swing door system and com-
prises the following main components:
Control unit STG: Intelligent, learning, microprocessor-controlled control system.
Driving unit ATE: Low maintenance DC geared motor with electronic path measure-
ment and integral thermostatic protective switch, gear box with adjustable spring tension.
Power supply NET: Compact 230 V power supply with integral input filter and over-
voltage protection.
Control unit BDE: As required with convenient, simple mechanical control unit and / or
a programmable electronic BDE-D.
Arm types: Power transmission to the door leaf by use of standard arm SG
pushing or sliding arm GG pulling/pushing.
Locking VRR (optional): It is possible to connect an electrical door opener (24VDC) to the
operator.
Sensing units: Aesthetic actuating and self-monitoring safety elements with adjust-
able sensitivity ensure optimum, smooth and reliable operation of
the door system.
4.3 Functional description
In the standard "Automatic" mode of operation the door system opens by the response of an actuat-
ing device (e.g. radar unit) to persons or objects approaching. The door closes after the door hold-
open time, provided no further opening pulse is received.
In the "Lock" mode of operation, the door is only opened by actuation of an optional key-operated
contact (SSK). The door closes after the SSK door hold-open time, provided no further opening
pulse is received.
An obstacle to the swing door leave during Closing leads to an immediate re-opening (reverse).
The obstacle position is recorded in the door operator and this position is approached slowly when
next closing. An obstacle to the swing door leaf when Opening results in an immediate stop.
Operating instructions C 127 SU S 04/2013 Rev. B Page 7 of 20
5 Dimensions
5.1 Installation with box out
5.2 Operator in stainless steel casing
Standard arm
Page 8 of 20 04/2013 Rev. B Operating instructions C 127 SU S
6 Operating instructions
6.1 Controls on the STG 127
General
The STG 127 operates with an active HIGH level, i.e. a +24 V level must be applied to activate a
function. Safety inputs are activated during interruptions.
The signal ground (0V) is connected to the protective earth.
Jumpers
J13: CAN line termination
J14: Master / Slave
jumper at position M1 for master (factory setting)
jumper at position S1 for slave
LED’s
LD1: (red) Control LED for push-button operation (S1)
LD2: (green) +35V
Off for power failure
LD3: (green) +24V
Lights up if +24V present.
Caution: in the event of a power failure a processor reset
takes place 1 second after this LED goes out.
Key (S1)
This is a multifunctional key.
The use of this switch is reserved exclusively for trained and authorized persons.
Top view of the control unit STG:
Operating instructions C 127 SU S 04/2013 Rev. B Page 9 of 20
T
Operating instructions
6.2 Functions of electronic controller BDE-D (optional)
The BDE-D electronic controller is an easily operated input
and output device for the control and adjustment of door
operators.
Logically arranged pushbuttons allow intuitive operation
and navigation through the operator-specific menu. The
LCD with backlight shows data and information about the
door status with symbols and text messages.
Additional information can be found in the BDE-D manual.
6.3 Operation modes
Table of signals (X marks a release reaction)
Automatic / AUTO
Normal function. The door opens and closes automatically, either by activating an actuating device
or by pushing the door set on “Push to actuate”.
CLOSED OPENING OPEN CLOSING
AKI x x x x
AKA x x x x
SSK x x x x
SIO x x x
SIS x x
TIPP x
One-way traffic / EXIT
In one-way traffic mode people cannot enter the room from the outside but they can leave it from
the inside.
CLOSED OPENING OPEN CLOSING
AKI x x x x
AKA* x x x
SSK x x x x
SIO x x x
SIS x x
TIPP
* AKA is active as safety device while closing
Page 10 of 20 04/2013 Rev. B Operating instructions C 127 SU S
Operating instructions
Manual operation / HAND
The door can be opened and closed by hand. The actuating devices connected are ignored.
Continuously open / OPEN
The door is opened and stays open. If an obstruction stands in the way while opening, the operator
tries another five times within a few seconds to bring the door to the target open position. Should
the obstruction remain, the current position is then validated as the continuously open position.
Locked
The locking is activated in the Locked operation mode.
CLOSED OPENING OPEN CLOSING
AKI x x x
AKA x x x
SSK x x x x
SIO x x x
SIS x x
TIPP
Reset
After pushing on the button for approx. 5sec. this status message on the display is:
No
Reset Operator?
Yes
Pushing again on the button resets the operator.
Operating instructions C 127 SU S 04/2013 Rev. B Page 11 of 20
7 Configurations
7.1 Parameter Overview Factory settings: Basic operator (Full Power)
Page 12 of 20 04/2013 Rev. B Operating instructions C 127 SU S
Configurations
Configurations of the C 127 can only be made with the electronic BDE-D.
Further information for parameter changes can be taken from the user manual of the BDE-D (no.
102-903109271).
Please always leave the configuration review sheet in the drive!
7.2 Parameter description
Parameter Setting
range
Factory default
Description
DRIVING CYCLE
Closing speed 0 - 40
(5 - 20 s)
18 Slider control with 40 steps
Opening speed 0 - 40
(3 - 20 s)
36 Slider control with 40 steps
DIN: > 1.5 s < 4 s
TIME DELAY OPEN
Time delay open 0 - 40
(0 - 60 s)
2 Effective with AKA, AKI and push to actuate
0 - 20: Steps of 1 s
21 - 40: Steps of 2 s
Time delay SSK 0 - 40
(0 - 60 s)
4 Effective with SSK
0 - 20: Steps of 1 s
21 - 40: Steps of 2 s
DRIVE
Opening angle 0 - 40
(70 - 115°)
35 The opening angle is estimated during the
calibration run and is equivalent to the value
of 40.
DIN: min. 95°
Operating instructions C 127 SU S 04/2013 Rev. B Page 13 of 20
8 Maintenance instructions
8.1 General
The C 127 swing door operator is a product of the latest technology. It has been carefully made and
only leaves the factory following thorough testing.
Automatic swing doors should be operated and maintained to ensure safety at all times.
8.2 Care
The entire swing door system can be cleaned with a damp cloth and commercially available cleaning
agents. The cleaning agent must be harmonised to the surface which has to be cleaned.
It is recommended to select the "Continuously open" or "Locked" mode of operation for this purpose, so
that the door does not continually open and close unnecessarily.
8.3 Maintenance, periodic inspection
It is recommended to have a technical safety test with servicing performed by a specialist before first
commissioning and as required, but at least twice a year.
Regular testing and servicing by our fully trained personnel therefore offers the best guarantee for a
long service life and satisfactory operation. We therefore recommend the signing of a maintenance
agreement. Our service department will be pleased to submit a proposal.
If nevertheless a fault should occur, which you cannot eliminate (see section 8) our service organisation
or the maintenance personnel of our agents are available.
8.4 Acceptance of hold-open system
Acceptance, tests and maintenance should only be carried out by a specialist or a person
specifically trained for that. The authorization of these persons exclusively lies with the
manufacturer of the hold-open system. Extent, results and time of the periodical inspection
must be recorded. These records must be kept by the operator.
8.5 Service centres
In Switzerland: Phone +41 44 954 92 92 / Fax +41 44 954 92 00
Alternative service centre: _____________________________________________
Page 14 of 20 04/2013 Rev. B Operating instructions C 127 SU S
9 Action in case of faults
9.1 Fault indication
Various indications are given for an irregularity or fault depending on the control unit connected
BDE-E or BDE-M.
When using an electronic BDE-D
Information about the operator system, like e.g. the software version, can be read out of the BDE-D
main display by pressing the key.
Telephone number, fault and maintenance are only displayed, when this function has been activated
by the service technician.
After pressing this key once again, the phone number of the responsible service centre and the last
appeared fault indication is displayed in the screen. If the fault message consists of several lines the
first line will be displayed only.
Press key about 2 seconds
Browse through informations by tapping the key
Back to main display by pressing the key or automatically after 20 seconds.
Operating instructions C 127 SU S 04/2013 Rev. B Page 15 of 20
Action in case of faults
9.2 Error display and troubleshooting
Various indications are given for an irregularity or fault depending on the control unit connected BDEE or BDE-M. In case of an anomaly in the operator system, the standard screen of the BDE-D automatically shifts from operating mode to error display. After 2 seconds, display changes between
normal / inverse.
If several errors are active, they are numbered:
For instance, error 1/2 means that the first one of 2 errors is displayed.
Browsing through error displays:
Temporary return to main display for 4 seconds after browsing through error displays.
9.3 Common error displays
The possible error messages are listed in the table below according to their number and together
with a problem description and data for troubleshooting the errors and resetting the display. The
following abbreviations and symbols are used:
Abbreviation/
Symbol
Meaning
No.
Status or error number
Reset
A service technician is required for resetting the error display. After removing an error,
no automatic reset happens.
W
If a “W” is displayed after the status or error number, it means that the error on display
is a warning message and not an error message.
Despite the upcoming error the door can provisionally be locked as follows:
• Set BDE-D on MANUAL operating mode
• Set BDE-D on LOCKED operating mode
• Door remains closed and locked
Page 16 of 20 04/2013 Rev. B Operating instructions C 127 SU S
Action in case of faults
No. Display text Reset Comments and possible troubleshooting
3
AKI > 60s active Inside radar longer than 60 sec. active and door re-
mains open.
Check that no moving objects are activating the radar.
Door can be locked with
5
AKA > 60s active Outside radar longer than 60 sec. active and door re-
mains open.
Check that no moving objects are activating the radar.
Door can be locked with
6
Unlocking error X Unlocking error: it is impossible to unlock the door.
Repeat unlocking attempt after changing the BDE operating mode.
If door cannot unlock, check locking device.
9
Opening unsuccessful
(after 4 collisions)
X Door does not open or only slowly.
SIO might possibly be active or motion be mechanically
hindered (e.g. dirt in floor track). Check the interlock /
remove obstacle.
11
Faulty motor current X Possibly faulty wiring in prefabricated cables.
23
Slave control unit
defective
X Replacement by service fitter.
25
Slave connection
(CAN) to Master interrupted
X Check connection via CAN insulator.
31
EMERGENCY STOP EMERGENCY STOP key has been pressed, motor
relay de-energises
Reset by resetting the EMERGENCY STOP button.
37
Motor current X Faulty motor current, motor is overloaded. Possibly
STG or ATE defective.
38
Motor overheat X Manual control effective.
Door leaves possibly too heavy, or too much friction.
Reset by motor cooling down.
39
Overload 24V X 24 volts supply for peripheral units is overloaded. Too
many external units possibly connected or shortcircuited, check wiring.
40
Closing unsuccessful
(after 10 collisions)
X Door leaf motion be mechanically hindered (e.g. dirt in
floor track).
Check the interlock / remove obstacle.
41
Temp. sensor 1 X With motor 1: temperature sensor is faulty or motor
cable is disconnected.
43
Encoder fault X Encoder or cable is faulty or not plugged in.
Reset.
45
Motor current - time
product to high
Motor relay de-energises manual control effective.
Automatic reset by motor cooling.
46
STG defective X Control unit is defective. Includes the following individ-
ual faults: EPROM, RAM, Watchdog, Imax, ImaxT,
difference on SHE-EXT
Reset. If no success, then replace control unit.
47
SIO > 60s active X Door does not open or slides at reduced speed. Verify
safety element SIO, auto-adaptation time longer than
60s or filter screen is covered or extremely dirty. Remove obstacle in the detection range of the sensor.
50
CPU2 is defective Watchdog fault.
Load factory settings. See error 60. Replace control
unit.
51
Software version Software version of Master and Slave do not corre-
spond to each other. Software update by service fitter
Operating instructions C 127 SU S 04/2013 Rev. B Page 17 of 20
Action in case of faults
No. Display text Reset Comments and possible troubleshooting
52
No running parameter X Door must be calibrated (perform teach-in run).
53
Interruption motor X Motor is not plugged in. Motor is faulty.
Afterwards reset.
54 W
Calibration run X Warning message:
Calibration run is performed.
59
SIS > 60s active X Door does not close.
Light barriers disconnected and door remains open.
Check that safety barriers are not covered or extremely
dirty. Check that the cabling to the sensor is not interrupted, the learning time is longer than 60 s or the filter
is covered or extremely dirty. Possibly remove any
obstacle from the presence detection area of the sensor.
Door can be locked with
60
EEPROM defective X Load factory settings. 9 light pulses with MFT and reset
within 10 seconds. Afterwards language selection has
to be displayed on BDE-D. Attention! All programming
are reset.
Reconfigure door.
Replace control unit if door still fails to function.
61
SSK > 60s active Key-operated contact stays active. Door remains open.
Control SSK-switch and wiring/connections.
Door can be locked with
62 W
BDE has no priority Cancel higher-order mode of operation. BDE is locked
e.g. by a time switch.
63 W
Collision Door collision or door leaf is stiff to operate. Possibly
remove any obstacle from the moving area of the door
leaf.
72
Slave connection Master has no connection to Slave operator.
Check connection by CAN insulator.
Reset by service fitter.
88
Difference parameter X The common parameters of M/S operators do not cor-
respond to each other.
Reset by service fitter.
89
Master connection X Slave has no connection to Master operator.
Check connection by CAN insulator.
Reset by service fitter.
90
Rail beam > 60s active
Light beam in front of the door for activation AKA
(AUX2_IN) active longer than 60 s and door remains
open.
Check that safety barriers are not covered or extremely
dirty.
91
Bodyguard > 60s active
Safety sensor BODYGUARD on input AUX1_IN active
longer than 60 s and door remains open.
Check that the cabling to the sensor is not interrupted,
the learning time is longer than 60 s or the filter is covered or extremely dirty.
92
STG relay defect
X Change control unit.
93
Overvoltage 24 V X Voltage < 27 V. Wiring error. Check connections.
94
Spring calibration
After the mech. adjustment of the spring tension the
calibration run must be performed.
95
Error in sense of rotation
X Check position of slide switch S1.
96
EEPROM void X Load factory settings. See error 60.
Page 18 of 20 04/2013 Rev. B Operating instructions C 127 SU S
Action in case of faults
No. Display text Reset Comments and possible troubleshooting
97W
Maintenance exceeded
X Warning message:
Actual value = 105% of target value of cycles or operating hours. Acknowledge message. Alarm is reset for 13
days.
Inform after-sales service and have installation serviced.
98W
Maintenance is due
X Warning message:
Actual value = 95% of target value of cycles or operating hours. Repeat at 100%.
Acknowledge message. Alarm is reset for a short time.
Inform after-sales service and have installation serviced.
99W
Operator rotates X Rotate + lubricate function for grease spreading in
gearbox has been activated.
105W
Test brake Automatic test only on operators with electromagnetic
brake.
106
Brake defective X Brake test was unsuccessful. See error 105.
107
SIS defective
X SIS defective
A safety sensor (with test input) in closing direction is
defective.
Reset by service fitter.
108
SIO defective X SIO defective
A safety sensor (with test input) in opening direction is
defective.
Reset by service fitter.
109
Factory settings X
110
No motor
X No motor detection during initialisation (motor tempera-
ture sensor).
Check motor temperature sensor.
Reset by service fitter.
Operating instructions C 127 SU S 04/2013 Rev. B Page 19 of 20
10 Taking out of service and disposal
10.1 Taking out of service
When the swing door operator C 127 is discontinued or taken out of service, it is disconnected from the
power supply.
After every temporary discontinuation, a new commissioning has to be carried out.
10.2 Dismantling and disposal
ATTENTION
All the parts of the machine must be sorted by material types and disposed of according to
local regulations and guidelines.
The swing door operator C 127 installation can consist of the following materials among other things:
Aluminium:
• Chassis profile, profiles of the arm system
• Gearbox
• Door leaves
• Casing
• Various profiles and small parts
Steel and iron parts:
• Stainless steel casing
• Floor plate
• Box out for floor installation
• Optionally spacing or reinforcing profiles
• Gearbox components, spring
• Various small parts like fittings, covers, parts of the arm system, etc.
Non-ferrous metals:
• Lever adapters, hard stop adapter
Glass:
• Door leaves
Various electronical and electromechanical components:
• Control and operator components
• Sensors
Various plastics:
• Cable clips, side caps, parts of the coupling and the arm system
• Sealing profiles
• Casings of electromechanical components and sensors
Page 20 of 20 04/2013 Rev. B Operating instructions C 127 SU S
11 Appendix
11.1 Standard arm SG
11.2 Sliding arm GG
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