Blanco BCG95X Installation and Operation Guide

2
Natural U-LPG
1 Ultra rapid gas burner/Wok 15.0 MJ 15.0* MJ 3 Semi-rapid gas burner 7.3 MJ 6.9 MJ 4 Auxiliary gas burners 4.0 MJ 3.8 MJ 5 Fish gas burner 12.0 MJ 11.5 MJ 6 Right trivet 2 burners 7 Left trivet 2 burners 9 Central fish trivet 10 Burner 1 control knob 12 Burner 3 control knob (left back) 13 Burner 3 control knob (right back)
14 Burner 4 control knob 15 Burner 5 control knob
DESCRIPTION OF THE HOT PLATES
*13.0 MJ for models with enamelled steel trivets.
Attention: this appliance has been manufactured for domestic use only and it employment by private person.
1) BURNERS
A diagram is screen-printed above each knob on the front panel. This diagram indicates to which burner the knob in question corresponds. After having opened the gas mains or gas bottle tap, light the burners as described below:
- Manual ignition
Push and turn the knob corresponding to the required burner in an anticlockwise direction until it reaches the full on position (large flame fig. 1), then place a lighted match near the burner.
- Electrical ignition
Push and turn the knob corresponding to the required burner in an anticlockwise direction until it reaches the full on position (large flame fig. 1), then depress and release the ignition button “E”.
- Automatic electrical ignition
Push and turn the knob corresponding to the required burner in an anticlockwise direction until it reaches the full on position (large flame fig. 1), then depress the knob.
- Lighting burners equipped with flame failure device
The knobs of burners equipped with flame failure device must be turned in an anticlockwise direction until they reach the full on position (large flame fig.
1) and come to a stop. Now depress the knob in
question and repeat the previously indicated operations. Keep the knob depressed for about 10 seconds once the burner has ignited. Note: you are advised not to try and light a burner if the flame divider (Burner Cap) is not correctly placed.
HOW TO USE THE BURNERS
Bear in mind the following indications in order to achieve maximum efficiency with the least possible gas consumption:
- Use adequate pans for each burner (consult the following
table and fig. 2).
- When the pan comes to the boil, set the knob to the reduced rate position (small flame fig. 1).
- Always place a lid on the pans.
Burners Power ratings Pan Ø in cm
Natural U-LPG
Ultra rapid or Wok 15.0 MJ 15.0* MJ 24 - 26
Rapid 12.0 MJ 11.5 MJ 20 - 22 Semi-rapid 7.3 MJ 6.9 MJ 16 - 18 Auxiliary 4.0 MJ 3.8 MJ 10 - 14 Fish 12.0 MJ 11.5 MJ (Width) 20
(Lenght) 36
*13.0 MJ for models with enamelled steel trivets.
WARNINGS:
- Burners with flame failure device may only be ignited when the relative knob has been set to the Full on position (large flame fig. 1).
- Matches can be used to ignite the burners in a blackout.
- Never leave the appliance unattended when the burners are being used. Make sure there are no children in the near vicinity. Particularly make sure that the pan handles are correctly positioned and keep a check on foods requiring oil and grease to cook since these products can easily catch fire.
- Never use aerosols in the vicinity of this appliance while it is in operation.
- If the built-in hot plate has a lid, any spilt food should be immediately removed from this before it is opened. If the appliance has a glass lid, this could shatter when the hot plate becomes hot. Always switch off all the burners before closing the lid.
- This appliance is not to be installed in marine craft. Where this appliance is installed in a caravan, it shall not be used as a space heater.
- Do not store or use flammable liquids or items in the vicinity of the hotplate.
3
USE
FIG. 1 FIG. 2
4
USE
Notes:
Use of a gas cooking appliance produces heat and moisture in the room in which it is installed. The room must therefore be well ventilated by keeping the natural air vents clear (fig. 3) and by activating the mechanical aeration device (suction hood or electric fan fig. 4 and fig. 5). Intensive and lengthy use of the appliance may require additional ventilation. This can be achieved by opening a window or by increasing the power of the mechanical exhausting system if installed. Star Trivet: use star trivet whenever using a small pot.
Abnormal Operation:
Any of the following are considered to be abnormal operation and may require servicing:
- Yellow tipping of the hob burner flame.
- Sooting up of cooking utensils.
- Burners not igniting properly.
- Burners failing to remain alight.
- Burners extinguished by cupboard doors.
- Gas valves which are difficult to turn.
In case the appliance fails to operate correctly, contact the authorised service provider in your area.
FIG. 3 FIG. 4 FIG. 5
(*) Air inlet – minimun section 100 cm
2
5
CLEANING
IMPORTANT: Always disconnect the appliance from the gas
and electricity mains before carrying out any cleaning operation.
2) HOT PLATE
Periodically wash the hot plate, the enamelled steel or cast iron pan support, the enamelled burner caps “A”, “B” and “C” and the burner heads “T” (see fig. 6 and 7) with lukewarm soapy water. Following this, all parts should be thoroughly rinsed and dried. Never wash them while they are still warm and never use abrasive powders. Do not allow vinegar, coffee, milk, salted water, lemon or tomato juice from remaining in contact with the enamelled surfaces for long periods of time.
WARNINGS: Comply with the following instructions, before remounting the parts:
- Check that burner head slots have not become clogged by foreign bodies.
- Check that enamelled burner cap “A”, “B” and “C” (fig. 6 and 7) have correctly positioned on the burner head. It must be steady.
- The exact position of the pan support is established by the rounded corners, which should be set towards the side edge of the hot plate.
- Do not force the taps if they are difficult open or close. Contact the technical assistance service for repairs.
- Don’t use steam jets for cleaning the cooktop.
CARE & MAINTENANCE
To optimise the appearance and up keep of stainless steel:
1)ALWAYS keep stainless steel out of contact from acid/acid based solvent (liquid or vapour form).
2) After installation, wipe clean all stainless steel products with a soft damp cloth to remove any traces of dirt (e.g. cement dust) or condensation marks.
In the event where persistent marks appear:
Immediately clean affected areas with stainless steel cleaner, using a clean damp soft cloth. Ensure surface is rinsed and thoroughly clean of all marks and stainless steel cleaner.
PREVENTATIVE MAINTENANCE
This cooktop should not require ongoing maintenance provided you ensure:
- All spillages are cleaned up as soon as they occur.
- Burners are kept clean.
- Burner ports are free of debris, food or anything
else that may cause an obstruction.
- Electrode and thermocouples are kept clean.
- Burners are re-assembled correctly.
- Do not get water in the area where the injectors
are located.
FIG. 6 FIG. 7
6
INSTALLATION
TECHNICAL INFORMATION FOR THE
INSTALLER
This appliance shall be installed only by authorised personnel and in accordance with the manufacturer’s installation instructions, local gas fitting regulations, municipal building codes, water supply regulations, electrical wiring regulations, AS 5601/AG 601 – Gas Installations and any other statutory regulations. Ventilation must be in accordance with AS 5601/AG 601 - Gas Installation. In general, the appliance should have adequate ventilation for complete combustion of gas, proper flueing and to maintain temperature of immediate surroundings within safe limits. The wall and bench surfaces must be capable of sustaining temperatures of 75°C. All laminates, fixing adhesive and surfacing materials should be suitable for this temperature.
3) INSTALLING THE HOT PLATE
Check that the appliance is in a good condition after having removed the outer packaging and internal wrappings from around the various loose parts. If in any doubt, do not use the appliance and contact qualified personnel.
Never leave the packaging materials (cardboard, bags, polystyrene foam, staples, etc.) within children’s reach since they could become potential sources of danger.
The measurements of the opening made in the top of the modular cabinet and into which the hot plate will be installed are indicated in fig.8. Always comply with the measurements given for the hole into which the appliance will be recessed (see fig. 8). Any adjoining wall surface situated within 200 mm
from the edge of any hob burner must be a suitable non-combustible material for a height of 150 mm for the entire length of the hob. Any combustible construction above the hotplate must be at least 600 mm above the construction above the top of the burner and no construction shall be within 450 mm above the top of the burner. A minimum depth of 60 mm from the top of the work surface must be provided for this appliance.
4) FIXING THE COOKTOP
The hot plate has a special seal which prevents liquid from getting into the cabinet. Strictly comply with the following instructions in order to correctly apply this seal:
- Detach the seals from their backing, checking that
the transparent protection still adheres to the seal itself.
- Overturn the hot plate and correctly position seal
“E” (fig. 9) under the edge of the hot plate itself, so that the outer side of the seal perfectly matches the outer edge of the hot plate. The ends of the strips must fit together without overlapping.
- Evenly and securely fix the seal to the hot plate,
pressing into place with the fingers and remove the strip of protective paper from the seal and set the plate into the hole made in the cabinet.
- Fix the hob with the proper brackets “S” and fit the
prominent part into the porthole “H” on the bottom; turn the srew “F” until the bracket “S” stick on the top (fig. 10).
- In order to avoid accidentaly touching the
potentially hot base of the cooktop, it is necessary to fix a wodden insert panel 60 mm minimum from the top of the bench. Fix the 25 mm spacers supplied to the bottom panel of the cooktop to ensure a 25 mm gap between the cooktop base and the wooden insert panel (fig. 8).
FIG. 8 FIG. 9
FIG. 10
AB
5F 833 475
COMPLY WITH THE DIMENSIONS
Overall Dimensions: 860 x 500 mm
7
5) GAS CONNECTION
The gas connection is located in the rear and on the underside of the appliance 100 mm from the right hand side. There are two ways to carry out the connection to the main gas line: A. The hotplate can be connected with rigid pipe as specified in AS5601 table 3.1. B. If installing with a hose assembly, install with a hose assembly that complies with AS/ANZ 1869 (AGA Approved), 10mm ID, class B or D, no more than 1.2m long and in accordance with AS5601. Ensure that the hose does not contact the hot surfaces of the hotplate, oven, dishwasher or any other appliance that may be installed underneath or next to the hotplate. The hose should not be subjected to abrasion, kinking or permanent deformation and should be able to be inspected along its entire length with the cooktop in the installed position. Unions compatible with the hose fittings must be used and all connections tested for gas leaks. The gas supply connection for the hose assembly must be accessible.
Natural Gas
Natural Gas installations require the connection of a gas regulator at the appliance. This regulator is supplied with the appliance on purchase. Assemble the regulator (noting the gas flow direction) and transition pieces (supplied with the appliance), in accordance with figure 11.
The transition piece on the supply side of the regulator must be provided by the installer.
Liquified Petroleum Gas
In a LPG installation the gas regulation is made at the gas cylinder and regulation at the appliance is not required. To connect supply to the appliance use transition pieces as shown in figure 12. These pieces are supplied with the appliance on purchase.
WARNING: THE BURNER FLAME MUST BE ADJUSTED BY THE INSTALLER. FAULTY INSTALLATION WILL NOT BE COVERED UNDER WARRANTY.
6) ELECTRICAL CONNECTION
The appliance is supplied with a 1800 mm long flexible supply lead. The point of attachment for this lead is located at the rear and on the underside of the appliance 380 mm from the right hand side. The voltage and power consumption are detailed on the underside of the appliance. Ensure that the appliance is correctly rated to the supply. Connect appliance by way of a switched power point.
THE APPLIANCE MUST BE EARTHED
Ensure that this power point is properly earthed. Look at the connection wiring diagrams (fig. 13).
INSTALLATION
FIG. 13
FIG. 11
FIG. 12
8
ADJUSTMENTS
Always disconnect the appliance from the electricity main before making any adjustments. All seals must be replaced by the technician at the end of any adjustments or regulations. Our burners do not require primary air adjustment. a) Data Label
The Data Label is located on the underside of the hotplate. A duplicate Data Label is supplied to adhere in an accessible area next to the hotplate. This hotplate is suitable for Natural Gas and Universal LPG; ensure that the available gas supply matches the Data Label.
b) Before Leaving
Check that there are no gas leaks, but do not use a naked flame to detect gas leaks. Ignite all burners to ensure correct operation of gas valves, burners, ignition and if fitted, flame failure valves. Turn gas taps to low flame position and observe stability of the flame. When satisfied with the hotplate, please instruct the user on the correct method of operation. In case the appliance fails to operate correctly after all checks have been carried out, refer to the authorised service provider in your area.
7) TAPS
Our taps are suitable for all gas, they are male conical type.
“Reduced rate” adjustment
- Switch on the burner and turn the relative knob to
the “Reduced rate” position (small flame fig. 1).
- Remove knob “M” (fig. 14) of the tap, which is
simply pressed on to its rod.
- Insert a small screwdriver “D” into hole “C” (fig. 14)
and turn the throttle screw to the right or left until the burner flame has been adequately regulated to
the “Reduced rate” position. Check that the flame does not go out when the knob is sharply switched from the “Full on” to the “Reduced rate” position.
It is understood that only burners operating with Natural gas should be subjected to the above mentioned adjustments. The screw must be fully locked when the burners operate with Liquid gas.
FIG. 14
CONVERSIONS
8) U-LPG TO NATURAL GAS CONVERSION PROCEDURE
Appliance models: Gas stainless steel hotplate models:
BCG95 5 Burners
1. Remove each burner cap and burner skirt.
2. Remove the U-LPG main injector with a 7
mm/VF tube spanner and replace with the appropriate size Natural Gas injector for each burner. The following injector sizes are required for Natural Gas:
Burner Main injector
Wok 1.76 mm Rapid 1.55 mm Semi Rapid 1.20 mm Auxiliary 0.90 mm Fish 1.55 mm
3. Shut off gas supply to the appliance.
4. Disconnect gas inlet pipe from the U-LPG Gas
test point inlet fitting.
5. Remove the U-LPG test point inlet fitting from the appliance.
6. Fit the Natural Gas Regulator supplied in the conversion kit.
7. Connect the gas supply to the Regulator.
8. Check for gas leaks. Do not use a naked flame
to check for gas leaks.
9. Adjust the gas pressure to 1.00 kPa.
10. Remove the control knob, with a thin shaft blade
screwdriver down the centre of each gas valve shaft, screw the by-pass injector anti-clockwise. Test the appliance on both high and low flame for each burner. If the burner fails to remain alight or the flame is not stable on the simmer setting, adjust the by-pass screw, until flame is stable.
11. If not already removed, remove the “Only for use with U-LPG” label adhered to the bottom panel near the gas connection.
9) NATURAL GAS TO UNIVERSAL LPG CONVERSION PROCEDURE
Appliance models: Gas stainless steel hotplate models:
BCG95 5 Burners
1. Remove each burner cap and burner skirt.
2. Remove the Natural Gas main injector with a 7
mm/VF tube spanner and replace with the appropriate size U-LPG main injector for each burner. The following injector sizes are required for U-LPG:
Burner Main injector
Wok 1.06* mm Rapid 0.94 mm Semi Rapid 0.73 mm Auxiliary 0.54 mm Fish 0.94 mm
*1.00 mm main injector for models with enamelled steel trivets.
3. Remove the control knob, with a thin shaft blade screwdriver down the centre of each gas valve shaft, screw the by-pass injector fully clockwise.
4. Shut off gas supply to the appliance.
5. Disconnect gas inlet pipe from the Natural Gas
Regulator.
6. Remove the Natural Gas Regulator from the appliance.
7. Fit the U-LPG test point inlet fitting supplied in the conversion kit.
8. Connect the gas supply to the inlet fitting.
9. Check for gas leaks. Do not use a naked flame
to check for gas leaks.
10. Adjust the gas pressure to 2.75 kPa.
11. Test the appliance on both high and low flame
for each burner and check the gas pressure. If the burner fails to remain alight or the flame is not stable on the simmer setting, adjust the by-pass screw, until flame is stable.
12. If not already removed, remove the “Only for use with Natural Gas” label adhered to the bottom panel near the gas connection.
9
10
CONVERSIONS
10) REPLACING THE INJECTORS
The burners can be adapted to different types of gas by installing injectors suited to the type of gas required. To do this, first remove the burner tops using a wrench “B”. Now unscrew injector “A” (see fig. 15) and fit a injector corresponding to the type of gas required. It is advisable to tighten the injector in place.
After the injectors have been replaced, the burners must be regulated as explained in paragraphs 7. The technician must reset any seals on the regulating or pre-regulating devices and
affix the label corresponding to the new gas regulation on the appliance instead of the already existing one. This label is supplied in the packet containing the spare injectors. The envelope with the injectors and the labels can be included in the kit, or at disposal to the authorised customer Service Centre.
For the sake of convenience, the nominal rate chart also lists the heat inputs of the burners, the diameter of the injectors and the working pressures of the various types of gas.
BURNER ARRANGEMENT ON THE HOT PLATE
FIG. 15
*100 injector diameter and 13.0 MJ Nominal Heat Input for models with enamelled steel trivets.
U-LPG 2.75 94 11.5
2 RAPID NATURAL 1.00 155 12.0
U-LPG 2.75 106* 15.0*
1
ULTRA RAPID
NATURAL 1.00 176 15.0
U-LPG 2.75 73 6.9
3 SEMI-RAPID NATURAL 1.00 120 7.3
U-LPG 2.75 54 3.8
4 AUXILIARY NATURAL 1.00 90 4.0
U-LPG 2.75 94 11.5
5 FISH NATURAL 1.00 155 12.0
BURNERS
N° DESCRIPTION
GAS
NORMAL
PRESSURE
INJECTOR
DIAMETER
NOMINAL HEAT INPUT ( MJ/h )
(kPa) ( 1/100 mm ) MAX.
TABLE 1
11
SERVICING
Always turn off the electrical ignition before proceeding with any servicing operation. Servicing should be carried out only by authorised personnel.
1 1) REPLACING HOT PLATE P ARTS
To replace the components fitted inside the hob, take off the knobs, all the movable parts of the hobs (trivets, burners and caps) and the screws “V” on the burners (see fig. 16). After having carried out the above listed operations, the replacement of the electrical components and the taps is possible. REMARKS: before replacing the taps on the hob without flame failure device, take off the microswitches fitted on the taps. It is advisable to change seal “D” whenever a tap is replaced to ensure a perfect tightness.
Greasing the taps (see fig. 17 - 18)
If a tap becomes stiff to operate, it must be immediately greased in compliance with the following instructions:
- Remove the tap.
- Clean the cone and its housing using a cloth
soaked in solvent.
- Lightly spread the cone with the relevant grease.
- Fit the cone back in place, operate it several times
and then remove it again. Eliminate any excess
grease and check that the gas ducts have not
become clogged.
- Fit all parts back in place, complying with the
demounting order in reverse.
- The tight closure test must be done using a foamy
liquid. To facilitate the servicing technician’s task, here is a chart with the types and sections of the powering cables and the ratings of the electrical components.
FIG. 16 FIG. 17 FIG. 18
12
SERVICING
TYPE OF TYPE OF SINGLE - PHASE
HOT PLATE CABLE POWER SUPPLY
CABLE TYPES AND SECTIONS
A TTENTION!!! If the power supply cable is replaced, the installer should leave the ground wire longer than the phase conductors (fig. 19) and comply with the recommendations given in paragraph 6.
FIG. 19
H05 RR - F Section 3 X 0.75 mm
2
Gas hot plate
Loading...