Blagdon Pump B75 User Manual

SERVICE & OPERATING MANUAL

Original Instructions

Model B75 Non-Metallic Design Level 2



Engineering Data and Temperature Limitations ................................................................................. 3

Explanation of Pump Nomenclature ................................................................................................... 4

Performance Curve, Model B75 Non-Metallic Design Level 2 ........................................................... 5

Dimensions: B75 Non-Metallic ........................................................................................................... 6

Metric Dimensions: B75 Non-Metallic................................................................................................. 7

Dimensions: B75 Non-Metallic with Spill Prevention .......................................................................... 8

Metric Dimensions: B75 Non-Metallic with Spill Prevention ............................................................... 9

Principle of Pump Operation............................................................................................................. 10

Installation and Start-up.....................................................................................................................11

Safety Information ............................................................................................................................ 12

Material Codes ................................................................................................................................. 12

Troubleshooting ................................................................................................................................ 13

Composite Repair Parts Drawing ..................................................................................................... 14

Composite Repair Parts List ............................................................................................................. 15

Spill Prevention Option for Virgin PTFE Equipped Pumps ............................................................... 16

Spill Prevention Repair Parts List ..................................................................................................... 16

Spill Prevention Concept .................................................................................................................. 17

Spill Prevention Option Diaphragm Servicing................................................................................... 17

Filling Chambers with Liquid............................................................................................................. 17

Spill Prevention Option with TPE Diaphragm ................................................................................... 18

Spill Prevention Concept with TPE Diaphragms .............................................................................. 19

Air Distribution Valve Assembly Drawing .......................................................................................... 20

Main Air Valve Assembly Parts List .................................................................................................. 20

Air Distribution Valve Servicing ......................................................................................................... 21

Air Distribution Valve with Stroke drawing & parts list ...................................................................... 22

Air Distribution Valve with Stroke Indicator Servicing ....................................................................... 23

Soleniod Shifted Air Valve Drawing .................................................................................................. 24

Soleniod Shifted Air Valve Parts List ................................................................................................ 24

Soleniod Shifted Air Distribution Valve Option .................................................................................. 25

Pilot Valve Assembly Drawing .......................................................................................................... 26

Pilot Valve Assembly Parts List ........................................................................................................ 26

Pilot Valve Servicing ......................................................................................................................... 27

Diaphragm Service Drawing, Non-Overlay....................................................................................... 28

Diaphragm Service Drawing, with Overlay ....................................................................................... 28

Diaphragm Servicing ........................................................................................................................ 29

Overlay Diaphragm Service.............................................................................................................. 29

Pumping Hazardous Liquids............................................................................................................. 30

Converting the pump for piping the exhaust air ................................................................................ 30

Exhaust Conversion Drawing ........................................................................................................... 30

Converted Exhaust Illustration.......................................................................................................... 30

Modular Check Valve Servicing ........................................................................................................ 31

Modular Check Valve Drawing ......................................................................................................... 31

Dual Port Option Drawing ................................................................................................................. 32

Dual Porting Options ........................................................................................................................ 33

Leak Detection Options Drawing ...................................................................................................... 34

Pulse Output Kit Drawing ................................................................................................................. 35

EC Declaration of Conformity - Machinery ....................................................................................... 36

s30nmdl2sm-rev0312

IDEX Pump Technologies (Ireland) Ltd., • A Unit of IDEX Corporation, R79, Shannon, Co Clare, IRELAND.

• TEL: [phone] FAX: [phone]www.blagdonpump.com • e-Mail: [e-mail]

B75 Non-Metallic

Design Level 2
Ball Valve

Air-Powered
Double-Diaphragm Pump



ENGINEERING, PERFORMANCE
& CONSTRUCTION DATA



INTAKE/DISCHARGE PIPE SIZE

3" ANSI Flange or

80mm DIN Flange

CAPACITY

0 to 238 US gallons per minute

(0 to 901 liters per minute)

AIR VALVE

No-lube, no-stall

design

SOLIDS-HANDLING

Up to .71 in. (18mm)

HEADS UP TO

100 psi or 231 ft. of water

(7 bar or 70 meters)

DISPLACEMENT/STROKE

.9 US gallon / 3.41 liter

Operating temperature limitations are as follows:

Operating Temperatures

Materials Maximum Minimum

Santoprene® Injection molded thermoplastic elastomer with no fabric layer. Long mechanical ex life. Excellent abrasion 212°F -10°F
resistance. 100°C -23°C

Virgin PTFE Chemically inert, virtually impervious. Very few chemicals are known to react chemically with PTFE: molten alkali metals, turbulent
liquid or gaseous uorine and a few uoro-chemicals such as chlorine triuoride or oxygen diuoride which readily liberate free uorine at 212°F -35°F
elevated temperatures. 100°C -37°C

Polypropylene 180°F 32°F
82°C 0°C

PVDF

Maximum and Minimum Temperatures are the limits for which these
materials can be operated. Temperatures coupled with pressure affect the
longevity of diaphragm pump components. Maximum life should not be
expected at the extreme limits of the temperature ranges.

200°F

93°C

10°F

-13°C

 Nonmetallic pumps and plastic components are not UV stabilized. Ultraviolet radiation can damage these parts and negatively affect material properties.
Do not expose to UV light for extended periods of time.

For specic applications, always consult “Chemical Resistance Chart” Technical Bulletin



s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 3



TYPICAL CODE= B75 02. K T. B B. R R K LF

Model - B75

Design Level

Wetted Components
K: PVDF
P: Polypropylene

Lube Free

Valve Seats
K: PVDF
P: Polypropylene

Non-Wetted Components
T: Aluminum with
Epoxy Coating

Check Valve Type
B: Ball

Suction Orientation
B: Bottom

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 4

Check Valves
R: Santoprene
T: PTFE

Diaphragms
R: Santoprene
T: PTFE / Santoprene Backup

Performance Curve, Model B75 Non-Metallic
Design Level 2

BAR

100

7

90

6

80

5

70

60

4

50

HEAD

3

40

30

2

20

1

10

0

20

(34)

PSI

40

(68)

100 PSI

80 PSI (5.44 Bar)

60 PSI (4.08 Bar)

40 PSI (2.72 Bar)

20 PSI (1.36 Bar)

(6.8 Bar)

60

(102)

80

Air Inlet Pressure

(136)

MODEL S30 Non-Metallic Performance Curve

Performance based on water at ambient temperature.

100

(170)

120

(204)

140

(238)

0

0 20 40 60 80 100 120 140 160 180 200 220

U.S. Gallons per minute

FEET

30
25
20

15
10

5

NPSHR

METERS

9.1

7.6
6

4.5
3

1.5

85075065055045035025015050

Liters per minute

CAPACITY

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 5

Dimensions: B75 Non-Metallic

Dimensions in Inches
Dimensional tolerance: ±1/8"

Note: Dimensions "A" is from
the vertical centerline to the end
of the muffler.

Dimension

Standard Pump

Pulse Output Kit

3M Muffler

Mesh Muffler

Note: Porting Flanges are also available with
PN10 80mm DIN bolting configuration.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 6

A

6 9/16"

12 9/16"
13 3/4"

12 9/16"

Metric Dimensions: B75 Non-Metallic

Dimensions in Millimeters
Dimensional tolerance: ±3mm

Note: Dimensions "A" is from
the vertical centerline to the end
of the muffler.

Dimension

Standard Pump

Pulse Output Kit

3M Muffler

Mesh Muffler

Note: Porting Flanges are also available with
PN10 80mm DIN bolting configuration.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 7

A

167mm

202mm
349mm

225mm

Dimensions: B75 Non-Metallic
with Spill Prevention

Dimensions in Inches
Dimensional tolerance: ±1/8"

Dimension
Standard Pump

Pulse Output Kit

3M Muffler

Mesh Muffler

Note: Porting Flanges are also available with
PN10 40mm DIN bolting configuration.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 8

A
6 9/16"
7 15/16"

13 3/4"
8 13/16"

B

12 11/16"

14 1/16"

22 9/32"
14 15/16"

Metric Dimensions: B75 Non-Metallic
with Spill Prevention

Dimensions in Millimeters
Dimensional tolerance: ±3mm

Dimension

Standard Pump

3M

Mesh

Note: Porting Flanges are also available with
PN10 80mm DIN bolting configuration.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 9

A B
167mm
202mmPulse Output Kit

349mm 579mm

225mm

322mm
357mm

380mm

PRINCIPLE OF PUMP OPERATION

This ball type check valve pump is
powered by compressed air and is a 1:1
ratio design. The inner side of one
diaphragm chamber is alternately
pressurized while simultane ously
exhausting the other inner chamber. This
causes the diaphragms, which are
connected by a common rod secured
by plate s to the ce nte rs of the
diaphragms, to move in a reciprocating
action. (As one diaphragm performs the
discharge stroke the other diaphragm
is pulled to perform the suction stroke
in the opposite chamber.) Air pressure
is applied over the entire inner surface
of the diaphragm while liquid is
discharged from the opposite side of the
diaphragm. The diaphragm operates in
a balanced condition during the
discharge stroke which allows the pump
to be operated at discharge heads over
200 feet (61 meters) of water.

For maximum diaphragm life, keep
the pump as close to the liquid being
pumped as possible. Positive suction
head in excess of 10 feet of liquid (3.048
meters) may require a back pressure
regul ati ng device to max imi ze
diaphragm life.

Alter nat e p res surizing and
exhausting of the diaphragm chamber
is performed by an externally mounted,
pilot operated, four way spool type air
distribution valve. When the spool shifts
to one end of the valve body, inlet
pressure is applied to one diaphragm
chamber and the other diaphragm
chamber exhausts. When the spool

shifts to the opposite end of the valve
body, the pressure to the chambers is
reversed. The air distribution valve spool
is moved by a internal pilot valve which
alternately pressurizes one end of the
air dis tribution val ve sp ool while
exhausting the other end. The pilot valve
is shifted at each end of the diaphragm
stroke when a actuator plunger is
contacted by the diaphragm plate. This
actuator plunger then pushes the end of
the pilot valve spool into position to
activate the air distribution valve.

The chambers are connected with
manifolds with a suction and discharge
check valve for each chamber,
maintaining flow in one direction through
the pump.

INSTALLATION AND START-UP

Locate the pump as close to the
product being pumped as possible. Keep
the suction line length and number of
fittings to a minimum. Do not reduce the
suction line diameter.

For installations of rigid piping, short
sections of flexible hose should be
installed between the pump and the
piping. The f lexi ble hose reduces
vibration and strain to the pumping
syste m. A su rge suppressor is
recom men ded to f urth er reduce
pulsation in flow.

AIR SUPPLY

Air supply pressure cannot exceed
100 psi (7 bar). Connect the pump air
inlet to an air supply of sufficient
capacity and pressure required for
desired perfor mance. When the air

supply line is solid piping, use a short
length of flexible hose not less than ½"
(13mm) in diameter between the pump
and the piping to reduce strain to the
piping. The weight of the air supply line,
regulators and filters must be supported
by some means other than the air inlet
cap. Failure to provide support for the
piping may result in damage to the
pump. A pressure regulating valve
should be installed to insure air supply
pressure does not exceed recommended
limits.

AIR VALVE LUBRICATION

The air distribution valve and the pilot
valve are designed to operate WITHOUT
lubrication. This is the preferred mode
of operation. There may be instances of
personal preference or poor quality air
suppl ies whe n lubricatio n of the
compressed air supply is required. The
pump air system will operate with
properly lubricated compressed air
supply. Proper lubrication requires the
use of an air line lubricator set to
deliv er one drop of S AE 10
non-detergent oil for every 20 SCFM
(9.4 liters/sec.) of air the pump
consumes at the point of operation.
Consu lt the pump ’s publ ish ed
Performance Curve to determine this.

AIR LINE MOISTURE

Water in the compressed air supply
can create problems such as icing or
freezing of the exhaust air, causing the
pump to cycle er raticall y or stop
operating. Water in the air supply can be
reduced by using a point-of-use air dryer

to supplement the user’s air drying
equipment. This device removes water
from the compressed air supply and
alleviates the icing or freezing problems.

AIR INLET AND PRIMING

To start the pump, open the air valve
approximately ½ to ¾ turn. After the
pump primes, the air valve can be
opened to increase air flow as desired.
If opening the valve increases cycling
rate, but does not increase the rate of
flow, cavitation has occurred. The valve
should be closed slightly to obtain the
most efficient air flow to pump flow ratio.

BETWEEN USES

When the pump is used for materials
that tend to settle out or solidify when
not in motion, the pump should be flushed
after each use to prevent damage.
(Product remaining in the pump between
uses could dry out or settle out. This could
cause problems with the diaphragms and
check valves at restart.) In freezing
tempe rat ure s the pump must b e
completely drained between uses in all
cases.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 10

INSTALLATION GUIDE

Top Discharge Ball Valve Unit

Available from
Blagdon Pump

1

Pulsation Dampener

Filter/Regulator

2

3

Lubricator

4

Air Dryer

Pulsation

Dampener

Limited to

125 psi

CAUTION

The air exhaust should be
piped to an area for safe
disposition of the product
being pumped, in the event
of a diaphragm failure.

1

4

3

2

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 11

MATERIAL CODES

The Last 3 Digits of Part Number

00 0 ........ Assembly, sub-assembly; and some purchased

items

01 0 ........ Cast Iron

012 ......... Powered Metal

015 ......... Ductile Iron

020 ......... Ferritic Malleable Iron

02 5 ........ Music Wire

08 0 ........ Carbon Steel, AISI B-1112

10 0 ........ Alloy 20

11 0 ........ Alloy Type 316 Stainless Steel

11 1 ........ Alloy Type 316 Stainless Steel (Electro Polished)

11 2 ........ Alloy “C” (Hastelloy equivalent)

113 ......... Alloy Type 316 Stainless Steel (Hand Polished)

114 ......... 303 Stainless Steel

115 ......... 302/304 Stainless Steel

117 ......... 440-C Stainless Steel (Martensitic)

120 ......... 416 Stainless Steel (Wrought Martensitic)

123 ......... 410 Stainless Steel (Wrought Martensitic)

14 8 ........ Hardcoat Anodized Aluminum

14 9 ........ 2024-T4 Aluminum

15 0 ........ 6061-T6 Aluminum

15 1 ........ 6063-T6 Aluminum

15 2 ........ 2024-T4 Aluminum (2023-T351)

15 4 ........ Almag 35 Aluminum

15 5 ........ 356-T6 Aluminum

15 6 ........ 356-T6 Aluminum

15 7 ........ Die Cast Aluminum Alloy #380

15 8 ........ Aluminum Alloy SR-319

159 ......... Anodized Aluminum

162 ......... Brass, Yellow, Screw Machine Stock

16 5 ........ Cast Bronze, 85-5-5-5

16 6 ........ Bronze, SAE 660

17 0 ........ Bronze, Bearing Type, Oil Impregnated

17 5 ........ Die Cast Zinc

18 0 ........ Copper Alloy

30 5 ........ Carbon Steel, Gray Epoxy Coated

306 ......... Carbon Steel, Black PTFE Coated

30 7 ........ Aluminum, Gray Epoxy Coated

308 ......... Stainless Steel, Black PTFE Coated

309 ......... Aluminum, Black PTFE Coated

310 ......... Kynar Coated

330 ......... Zinc Plated Steel

33 1 ........ Chrome Plated Steel

33 2 ........ Aluminum, Electroless Nickel Plated

33 3 ........ Carbon Steel, Electroless Nickel Plated

33 5 ........ Galvanized Steel

33 6 ........ Zinc Plated Yellow Brass

33 7 ........ Silver Plated Steel

34 0 ........ Nickel Plated

34 2 ........ Filled Nylon

353 ......... Geolast; Color: Black

35 4 ........ Injection Molded #203-40 Santoprene - Duro 40D

+/-5; Color: RED

35 5 ........ Thermal Plastic

35 6 ........ Hytrel

35 7 ........ Injection Molded Polyurethane

35 8 ........ Rupplon (Urethane Rubber). Color coded:

PURPLE (Some Applications) (Compression Mold)

35 9 ........ Urethane Rubber

36 0 ........ Buna-N Rubber. Color coded: RED

36 1 ........ Buna-N

36 3 ........ Viton (Flurorel). Color coded: YELLOW

36 4 ........ E.P.D.M. Rubber. Color coded: BLUE

36 5 ........ Neoprene Rubber. Color coded: GREEN

36 6 ........ Food Grade Nitrile

36 8 ........ Food Grade EPDM

37 0 ........ Butyl Rubber. Color coded: BROWN

37 1 ........ Philthane (Tuftane)

374 ......... Carboxylated Nytrile

37 5 ........ Fluorinated Nitrile

37 8 ........ High Density Polypropylene

40 5 ........ Cellulose Fibre

40 8 ........ Cork and Neoprene

42 5 ........ Compressed Fibre

42 6 ........ Blue Gard

44 0 ........ Vegetable Fibre

46 5 ........ Fibre

50 0 ........ Delrin 500

50 1 ........ Delrin 570

50 2 ........ Conductive Acetal, ESD-800

50 3 ........ Conductive Acetal, Glass-Filled

50 5 ........ Acrylic Resin Plastic

50 6 ........ Delrin 150

52 0 ........ Injection Molded PVDF Natural color

54 0 ........ Nylon

54 1 ........ Nylon

54 2 ........ Nylon

54 4 ........ Nylon Injection Molded

55 0 ........ Polyet hylene

551 ......... Glass Filled Polypropylene

552 ......... Unfilled Polypropylene

553 ......... Unfilled Polypropylene

555 ......... Polyvinyl Chloride

556 ......... Black Vinyl

570 ......... Rulon II

580 ......... Ryton

590 ......... Valox

591 ......... Nylatron G-S

59 2 ........ Nylatron NSB

600 ......... Virgin PTFE

601 ......... PTFE (Bronze and moly filled)

602 ......... Filled PTFE

60 3 ........ Blue Gylon

604 ......... Virgin PTFE

60 7 ........ Envel on

606 ......... Injected molded PFA

61 0 ........ Encapsulated Silicon

61 1 ........ Encapsulated Viton

632 ......... Neoprene/Hytrel

633 ......... Viton/PTFE

634 ......... EPDM/PTFE

637 ......... PTFE, Viton

638 ......... PTFE, Hytrel

639 ......... Buna-N

643 ......... Santoprene®/EPDM

644 ......... Santoprene

®

Delrin, Viton and Hytrel are registered tradenames of
E.I. DuPont.

Gylon is a registered tradename of Garlock, Inc.

Nylatron is a registered tradename of Polymer Corp.

Santoprene is a registered tradename of Monsanto Corp.

Rulon II is a registered tradename of Dixion Industries Corp.

Hastelloy-C is a registered tradename of Cabot Corp.

Ryton is a registered tradename of Phillips Chemical Co.

Valox is a registered tradename of General Electric Co.

IMPORTANT SAFETY

INFORMATION





000 Assembly, sub-assembly;

IMPORTANT

Read these safety warnings
an d ins tr uctio ns in this
manual completely, before
installatio n and sta rt-up

of the p um p. I t is t he
responsibility of the purchaser to retain this
manual for reference. Failure to comply with
the recommendations stated in this manual will

all of the correct bolting is reinstalled during
asse mbly.

WARNING

This pump is pressurized
internally with air pressure
during operation. Always
make certain that all bolting
is in good condition and that

damage the pump, and void factory warranty.

WARNING

CAUTION

Be fore pu mp opera ti on,
in sp ec t all gas ke te d
fa stene rs fo r loo senes s
cau sed by gasket cree p.

Re-torque loose fasteners
to preve nt leakage. Fo llo w rec omm ended
torques stated in this manual.

Wh en used for toxic or
aggressive fluids, the pump
should always be flushed
clean prior to disassembly.

WARNING

Be for e doing an y main-

WARNING

Be fo re m aintena nc e o r

repair, shut off the com-

pressed air line, bleed the

pressure, and disconnect

the air line from the pump.
The discharge line may be pressurized and
must be bled of its pressure.

piping, and all other openings and connections.
Be certain the air supply is locked out or made
non-operational, so that it cannot be started while
work is being done on the pump. Be certain that
approved eye protection and protective clothing
are worn all times in the vicinity of the pump.

tenance on the pump, be
ce rtain a ll p ressu re is
completely vented from the
pump, suction, discharge,

Failure to follow these recommendations may
result in serious injury or death.

WARNING

In the event of diaphragm

rupture, pumped material

may enter the air end of the

pump, and be discharged

in to the atm os ph ere. If

pumping a product which is hazardous or toxic,
the air exhaust must be piped to an appropriate
area for safe disposition.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 12

WARNING

Airborne particles and loud
noise hazards.

Wear ear and eye protection.

and some purchased items
010 Cast Iron
012 Powered Metal
015 Ductile Iron
020 Ferritic Malleable Iron
025 Music Wire
080 Carbon Steel, AISI B-1112
100 Alloy 20
110 Alloy Type 316 Stainless Steel
111 Alloy Type 316 Stainless Steel

112 Alloy C
113 Alloy Type 316 Stainless Steel

114 303 Stainless Steel
115 302/304 Stainless Steel
117 440-C Stainless Steel (Martensitic)
120 416 Stainless Steel

123 410 Stainless Steel

148 Hardcoat Anodized Aluminum
149 2024-T4 Aluminum
150 6061-T6 Aluminum
151 6063-T6 Aluminum
152 2024-T4 Aluminum (2023-T351)
154 Almag 35 Aluminum
155 356-T6 Aluminum
156 356-T6 Aluminum
157 Die Cast Aluminum Alloy #380
158 Aluminum Alloy SR-319
159 Anodized Aluminum
162 Brass, Yellow, Screw Machine Stock
165 Cast Bronze, 85-5-5-5
166 Bronze, SAE 660
170 Bronze, Bearing Type,

175 Die Cast Zinc
180 Copper Alloy
305 Carbon Steel, Black Epoxy Coated
306 Carbon Steel, Black PTFE Coated
307 Aluminum, Black Epoxy Coated
308 Stainless Steel, Black PTFE Coated
309 Aluminum, Black PTFE Coated
310 PVDF Coated
313 Aluminum, White Epoxy Coated
330 Zinc Plated Steel
331 Chrome Plated Steel
332 Aluminum, Electroless Nickel Plated
333 Carbon Steel, Electroless

335 Galvanized Steel
336 Zinc Plated Yellow Brass
337 Silver Plated Steel
340 Nickel Plated
342 Filled Nylon
351 Food Grade Santoprene
353 Geolast; Color: Black
354 Injection Molded #203-40

355 Thermal Plastic
356 Hytrel

(Electro Polished)

(Hand Polished)

(Wrought Martensitic)

(Wrought Martensitic)

Oil Impregnated

Nickel Plated

Santoprene- Duro 40D +/-5;

Color: RED

357 Injection Molded Polyurethane
358 Urethane Rubber

(Some Applications)

(Compression Mold)
359 Urethane Rubber
360 Nitrile Rubber Color coded: RED
361 Nitrile
363 FKM (Fluorocarbon).

364 E.P.D.M. Rubber.

365 Neoprene Rubber.

366 Food Grade Nitrile
368 Food Grade EPDM
370 Butyl Rubber

371 Philthane (Tuftane)
374 Carboxylated Nitrile
375 Fluorinated Nitrile
378 High Density Polypropylene
379 Conductive Nitrile
405 Cellulose Fibre
408 Cork and Neoprene
425 Compressed Fibre
426 Blue Gard
440 Vegetable Fibre
465 Fibre
500 Delrin 500
501 Delrin 570
502 Conductive Acetal, ESD-800
503 Conductive Acetal, Glass-Filled
505 Acrylic Resin Plastic
506 Delrin 150
520 Injection Molded PVDF

540 Nylon
541 Nylon
542 Nylon
544 Nylon Injection Molded
550 Polyethylene
551 Glass Filled Polypropylene
552 Unlled Polypropylene
553 Unlled Polypropylene
555 Polyvinyl Chloride
556 Black Vinyl
558 Conductive HDPE
570 Rulon II
580 Ryton
590 Valox
591 Nylatron G-S
592 Nylatron NSB
600 PTFE (virgin material)

601 PTFE (Bronze and moly lled)
602 Filled PTFE
603 Blue Gylon
604 PTFE
606 PTFE
607 Envelon
608 Conductive PTFE
610 PTFE Encapsulated Silicon
611 PTFE Encapsulated FKM
632 Neoprene/Hytrel

Color coded: YELLOW

Color coded: BLUE

Color coded: GREEN

Color coded: BROWN

Natural color

Tetrauorocarbon (TFE)

633 FKM/PTFE
634 EPDM/PTFE
635 Neoprene/PTFE
637 PTFE, FKM/PTFE
638 PTFE, Hytrel/PTFE
639 Nitrile/TFE
643 Santoprene
644 Santoprene®/PTFE
656 Santoprene Diaphragm and

661 EPDM/Santoprene
666 FDA Nitrile Diaphragm,

668 PTFE, FDA Santoprene/PTFE

Delrin and Hytrel are registered
tradenames of E.I. DuPont.

Gylon is a registered tradename
of Garlock, Inc.

Nylatron is a registered tradename
of Polymer Corp.

Santoprene is a registered tradename
of Exxon Mobil Corp.

Rulon II is a registered tradename
of Dixion Industries Corp.

Ryton is a registered tradename
of Phillips Chemical Co.

Valox is a registered tradename
of General Electric Co.

®

/EPDM

Check Balls/EPDM Seats

PTFE Overlay, Balls, and Seals

TROUBLESHOOTING
Possible Symptoms:

• Pump will not cycle.

• Pump cycles, but produces no flow.

• Pump cycles, but flow rate is

unsatisfactory.

• Pump cycle seems unbalanced.

• Pump cycle seems to produce

excessive vibration.

What to Check: Excessive suction lift
in system.
Corrective Action: For lifts exceeding
20 feet (6 meters), filling the pumping
chambers with liquid will prime the pump
in most cases.

What to Check: Excessive flooded
suction in system.
Corre cti ve Action: For flo ode d
conditions exceeding 10 feet (3 meters)
of liquid, install a back pressure device.

What to Check: System head exceeds
air supply pressure.
Corrective Action: Increase the inlet air
pressure to the pump. Most diaphragm
pumps are designed for 1:1 pressure
ratio at zero flow.

What to Check: Air supply pressure or
volume exceeds system head.
Corrective Action: Decrease inlet air
pressure and volume to the pump as
calcu lat ed on the p ubl ished
PERFORMANCE CURVE. Pump is
cavitating the fluid by fast cycling.

What to Check: Undersized suction
line.
Corrective Action: Meet or exceed
pump connection recommendations
shown o n the DIM ENS ION AL
DRAWING.

What to Check: Restricted or undersized
air line.
Corrective Action: Install a larger air line
and connection. Refer to air inlet
recommendations shown in your pump’s
SERVICE MANUAL.

What to Check: Check ESADS, the
Externally Serviceable Air Distribution
System of the pump.
Corrective Action: Disassemble and
inspect the main air distribution valve,
pilot valve and pilot valve actuators.
Refer to the parts drawing and air valve
section of the SERVICE MANUAL.
Check for clogged discharge or closed
valve before reassembly.

What to Check: Rigid pipe connections
to pump.
Corrective Action: Install flexible
connectors and a surge suppressor.

What to Check: Blocked air exhaust
muffler.
Corrective Action: Remove muffler
screen, clean or de-ice and reinstall.
Refer to the Air Exhaust section of your
pump SERVICE MANUAL.

What to Check: Pumped fluid in air
exhaust muffler.
Corrective Action: Disassemble pump
chambers. Inspect for diaphragm rupture
or loose diaphragm plate assembly. Refer
to the Diaphragm Replacement section
of your pump SERVICE MANUAL.

What to Check: Suction side air leakage
or air in product.
Corrective Action: Visually inspect all
sucti on side gask ets a nd pipe
connections.

What to Check: Obstructed check
valve.
Corrective Action: Disassemble the wet
end of the pump and manually dislodge
obstruction in the check valve pocket.
Refer to the Check Valve section of the
pump SE RVICE MANUAL for
disassembly instructions.

What to Check: Worn or misaligned
check valve or check valve seat.
Corrective Action: Inspect check valves
and seats for wear and proper seating.
Replace if necessary. Refer to Check
Valve section of the pump SERVICE
MANUAL for disassembly instructions.

What to Check: Blocked suction line.
Corrective Action: Remove or flush

obstruction. Check and clear all suction
screens and strainers.

What to Check: Blocked discharge line.
Corrective Action: Check for obstruction

or closed discharge line valves.

What to Check: Blocked pumping
chamber.
Corrective Action: Disassemble and
inspect the wetted chambers of the
pump. Remove or flush any obstructions.
Refer to the pump SERVICE MANUAL
for disassembly instructions.

What to Check: Entrained air or vapor
lock in one or both pumping chambers.
Corrective Action: Purge chambers
through tapped chamber vent plugs.
PURGING THE CHAMBERS OF AIR
CAN BE DANGEROUS! Contact the
Technical Services Department before
performing this procedure. A model with
top-ported discharge will reduce or
eliminate problems with entrained air.

If your pump continues to perform
below your expectations, contact your
local Distributor or factory Technical
Ser vic es Gro up for a ser vice
evaluation.

WARRANTY

Refer to the enclosed Warranty
Certificate.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 13

Composite Repair Parts Drawing

AVAILABLE SERVICE AND CONVERSION KITS

476-176-000 AIR END KIT

476- 177-00 0* AIR END KIT (for Stroke Indicator Option)

476- 140-354 WETTED END KIT

476-140-654 WETTED END KIT

476- 143-354 WETTED END KIT (for Polypropylene)

476- 143-655 WETTED END KIT (for PVDF)

HARDWARE KITS

475-173-308 PTFE Coated Stainless Steel

475- 174-308 (For use with Options)

PULSE OUTPUT KITS

(For use with 530-010-000 and 530-032-000 Mufflers,
or piped exhaust)

475-198-001 DC Kit
475-198-002 DC Intrinsically Safe Kit
475-198-003 110/120VAC or 220/240VAC Kit
475-198-004 110/120VAC Intrinsically Safe Kit
475-198-005 220/240VAC Intrinsically Safe Kit

(For use with encapsulated 530-028-550 Muffler)

475-198-006 DC Kit
475-198-007 DC Intrinsically Safe Kit
475-198-008 110/120VAC or 220/240VAC Kit
475-198-009 110/120VAC Intrinsically Safe Kit
475- 198-010 220/240VAC Intrinsically Safe Kit

ELECTRONIC LEAK DETECTOR KITS

032-037-000 100VAC 50Hz

032-045-000 12-32VDC

Seals, O-rings, Gaskets,
Retaining Rings, Air Valve Sleeve &
Spool Set and Pilot Valve Assembly

Seals, O-rings, Gaskets, Retaining
Rings, Air Valve Sleeve & Spool Set
and Pitot Valve Assembly.

Santoprene Diaphragms,
Santoprene Balls and TFE Seals.

Santoprene Diaphragms, PTFE Overlay
Diaphragms, TFE Balls
and TFE Seals.

Santoprene Diaphragms, PTFE Overlay
Diaphragms, PTFE Pumping Diaphragms,
PTFE Balls and PTFE Seals.

Santoprene Diaphragms, PTFE Overlay
Diaphragms, PTFE Pumping Diaphragms,
PTFE Balls and PTFE Seals.

Capscrews, Hex Nuts, Washers and
Support Rod

or 110-120VAC 50-60Hz
or 220-240VAC 50-60Hz

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 14

Composite Repair Parts List

ITEM PART NUMBER DESCRIPTION QTY

1 031-140-000 Air Valve Assembly 1

031-140-002 Air Valve Assembly w/ PTFE coated Hardware 1

031-141-000 Air Valve Assembly (No Encapsulated Muffler) 1
2 095-089-000 Pilot Valve Assembly 1
3 050-039-354 Ball, Check 4

050-039-357 Ball, Check 4

050-039-600 Ball, Check 4
4 114-021-156 Intermediate Assembly 1

114-021-307 Intermediate Assembly 1

114-021-309 Intermediate Assembly 1

114-021-332 Intermediate Assembly 1
5 115-133-080 Bracket, Mounting 2

115-133-305 Bracket, Mounting 2

115-133-306 Bracket, Mounting 2

115-133-333 Bracket, Mounting 2
6 132-019-360 Bumper, Diaphragm 2
7 135-032-506 Bushing, Plunger 2
8 165-099-156 Cap, Air Inlet 1

165-099-307 Cap, Air Inlet 1

165-099-309 Cap, Air Inlet 1

165-099-332 Cap, Air Inlet 1
9 170-017-115 Capscrew, Hex HD 5/8-11 x 1.75 4

170-017-308 Capscrew, Hex HD 5/8-11 x 1.75 4
10 170-052-115 Capscrew, Hex HD 3/8-16 x 2.25 4

170-052-308 Capscrew, Hex HD 3/8-16 x 2.25 4
11 170-111-115 Capscrew, Hex HD 5/8-11 x 3.25 4

170-111-308 Capscrew, Hex HD 5/8-11 x 3.25 4
12 170-112-115 Capscrew, Hex HD 5/8-11 x 3.75 32

170-112-308 Capscrew, Soc HD 5/8-11 x 3.75 32
13 171-004-115 Capscrew, Soc HD 1/2- 13 x 1.25 6
14 171-053-115 Capscrew, Soc HD 3/8-16 X 2.75 4

171-053-308 Capscrew, Soc HD 3/8-16 X 2.75 4
15 196-151-520 Chamber, Outer 2

196-151-552 Chamber, Outer 2
16 196-152-156 Chamber, Inner 2

196-152-307 Chamber, Inner 2

196-152-309 Chamber, Inner 2

196-152-332 Chamber, Inner 2
17 286-077-354 Diaphragm 2

286-077-397 Diaphragm 2
18 286-078-600 Diaphragm, Overlay 2

ITEM PART NUMBER DESCRIPTION QTY

19 312-103-520 Elbow 4

312-103-552 Elbow 4
20 360-090-360 Gasket, Air Inlet 1
21 360-091-360 Gasket, Inner Chamber 2
22 360-092-360 Gasket, Pilot Valve 1
23 360-093-360 Gasket, Main Air Valve 1
24 518-133-520 Manifold 2

518-133-520E Manifold, 80mm DIN 2

518-133-552 Manifold 2

518-133-552E Manifold, 80mm DIN 2
25 530-027-000 Muffler 1

530-010-000 Muffler 1
27 545-009-110 Nut, Hex 5/8 72

545-009-308 Nut, Hex 5/8 72
28 560-001-360 O-ring 2
29 612-161-520 Assembly, Outer Diaphragm Plate 2

612-161-552 Assembly, Outer Diaphragm Plate 2
30 612-162-150 Assembly, Inner Diaphragm Plate 2
31 620-017-115 Plunger, Actuator 2
32 670-047-520 Retainer, Ball 4

670-047-552 Retainer, Ball 4
33 685-051-120 Rod, Diaphragm 1
34 685-052-115 Rod, Support 2

685-052-308 Rod, Support 2
35 720-010-375 Seal, Diaphragm Rod 2
36 720-039-600 Seal, Manifold Spacer 8
37 720-043-600 Seal, Check Valve Assembly 8
38 722-076-520 Seat, Check Valve 4

722-076-552 Seat, Check Valve 4
39 770-055-520 Spacer, Manifold 4

770-055-552 Spacer, Manifold 4

770-059-520 Spacer, Manifold (PTFE Overlays Only) 4

770-059-552 Spacer, Manifold (PTFE Overlays Only) 4
40 901-047-115 Washer, Flat 5/8" 140

901-047-308 Washer, Flat 5/8" 140
41 901-048-115 Washer, Flat 3/8" 8

901-048-308 Washer, Flat 3/8" 8

NOT SHOWN:

535-069-000 Nameplate

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 15

Option for Virgin PTFE Equipped Pumps
Drawing

Suction

Manifold

Discharge

Manifold

SPILL PREVENTION REPAIR PARTS LIST FOR
VIRGIN PTFE EQUIPPED PUMPS

ITEM PART NUMBER DESCRIPTION QTY

1 031-146-000 Air Valve Assembly 1

(replaces 031-140-000)

031-147-000 Air Valve Assembly 1

(replaces 031-141-000)

43 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00 16

170-113-308 Capscrew, Hex HD 5/8-11 x 6.00 16

44 170-115-115 Capscrew, Hex HD 5/8-11 x 4.00 4

170-115-308 Capscrew, Hex HD 5/8-11 x 4.00 4

45 196-156-552 Chamber, Spill Prevention 2

196-156-600 Chamber, Spill Prevention 2
46 286-079-600 Diaphragm, Pumping 2
47 518-135-520 Manifold 2

518-135-520E Manifold, 80mm DIN 2

518-135-552 Manifold 2

518-135-552E Manifold, 80mm DIN 2
48 538-022-110 Nipple, Pipe 4

538-022-308 Nipple, Pipe 4
49 560-078-611 O-Ring 8
50 618-003-110 Plug, Pipe 4

618-003-308 Plug, Pipe 4
51 618-025-110 Plug, Boss 4

618-025-308 Plug, Boss 4
52 618-031-110 Plug, Boss 4

618-031-308 Plug, Boss 4
53 770-061-600 Spacer, Manifold 4

770-061-552 Spacer, Manifold 4
54 835-005-110 Tee, Pipe 4

835-005-308 Tee, Pipe 4
55 860-057-606 Tube, Sight 2
56 866-060-110 Connector, Tube 4

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 16

FOR VIRG IN PTFE EQUIP PED
PUMPS CONCEPT

The spill prevention option prevents
the air end components from being
contaminated or damaged when a
pumping diaphragm ruptures while
pumping caustic or toxic materials. It
also helps to protect the environment.
With the installation of optional leak
detec tor s (either mech ani cal or
electronic) the diaphragm rupture can be
detected. The pump can then be shut
down and repaired before any caustic or
toxic materials can enter the air end and
be exhausted into the surrounding
environment.

OPTION DIAPHRAGM SERVICING

To service the diaphragms first shut
of f the suction, then shut off the
discharge lines to the pump. Next shut
off the compressed air supply, bleed the
pressure from the pump, and disconnect
the air supply line from the pump. Drain
any remaining pumped liquid from the
pump. Re mov e the pump bef ore
servicing.

Next, drain the fluid from the spill
prevention chambers. This can be done
by removing the bottom plug (item 50)
from each spill prevention chamber.

After t he fluid from the spil l
prevention chambers has been drained,
the wet end components can now be
removed. See diaphragm servicing
section for detailed instructions. The spill
prevention option has two additional
virgin PTFE pumping diaphragms (item

46).

FILLING CHAMBERS WITH LIQUID

THE CHAMBERS ARE FILLED

WITH WATER AT THE FACTORY.

If you prefer to substitute another
liquid, to prevent system contamination
consult the factory first to determine
compatibility of the substitute with pump
construction.

Follow the steps listed here to replace
the liquid in the pump after disassembly
or liquid loss:

1. Dra in the flu id i n the spil l
prevention chambers by removing the
bottom two boss plugs (items 50).
Replace the bottom two boss plugs after
the fluid is drained.

2. Remove the eight capscrews (item

11) fastening the discharge manifold and
elbows to the outer chambers (items 15).
The discharge manifolds and elbows can
now be removed.

3. Remove the top two boss plugs
(item s 50). T he spill prevent ion
chambers are filled through the exposed
ports.

4. Apply air pressure to the air
distribution valve. Install safety clip
(item 1-F) into the smaller unthreaded
hole in one end cap. This locks the valve
spool to one side, keeping the pump
from shifting.

5. Face the side of the pump with
the installed safety clip. If the safety clip
is installed in the top end cap, fill the left
spill containment chamber. If the safety
clip is installed on the bottom end cap,
fill the right spill prevention chamber. The
volume of fluid is 3770 ml (127.5 fl. oz.).
It is important that the exact amount

of fluid is used. Too little or too much
fluid causes premature diaphragm
failure and erratic pumping.

6. Loosely reinstall one boss plug

to the filled spill prevention chamber.

7. Shut off air supply. Remove safety
clip. Adjust the air line regulator so that
air pressure slowly fills the pump. The
diaphragm expands, forcing the fluid in
the chamber to be slowly displaced.
When the pump shifts to the opposite
side, quickly install the safety clip.

8. Loosen the top boss plug on the
filled chambers. This allows fluid in the
chamber to purge trapped air from the
chamber. This can be seen by watching
the column of fluid in the sight tube. When
fluid appears at the top of the port,
quickly tighten the boss plug. Fluid loss
of 1 to 2ml is acceptable.

9. Tilt the pump so the uppermost
pipe tee (item 53) is in the ver tical
position. Loosen the pipe plug (item 49).
This will allow trapped air to purge
through the pipe tee. When fluid appears
at the tee opening, reinstall the pipe
plug.

NOTE: If all air is not purged using
this procedure, remove the check valve
components from the top port of the outer
chamber (item 15). Apply manual
pressure to the pumping diaphragm by
inserting a blunt instrument into the top
port of the outer chamber and applying
pressure to the diaphragm. Loosen the
pipe plug (item 49) allowing the fluid to
pu rge any remaining trapped air.
Reinstall the plug.

10. Repeat steps 5 through 9 to fill

opposite spill prevention chamber.

11. Reins tal l th e ch eck val ve
components, discharge manifold and
elbows to the pump. The pump is now
ready for operation.

IMPORTANT

Read these instructions
completely, before in­stallation and start-up. It
is the responsibility of

the purchaser to retain
this manual for reference. Fa ilure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 17

Option for TPE Equipped Pumps Drawing

Suction

Manifold

Discharge

Manifold

SPILL PREVENTION FOR TPE EQUIPPED PUMPS
REPAIR PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 031-146-000 Air Valve Assembly 1

(replaces 031-140-000)

031-147-000 Air Valve Assembly 1

(replaces 031-141-000)

43 170-113-115 Capscrew, Hex HD 5/8-11 x 6.00 16

170-113-308 Capscrew, Hex HD 5/8-11 x 6.00 16

44 170-115-115 Capscrew, Hex HD 5/8-11 x 4.00 4

170-115-308 Capscrew, Hex HD 5/8-11 x 4.00 4

45 196-156-552 Chamber, Spill Prevention 2

196-156-600 Chamber, Spill Prevention 2
46 286-080-354 Diaphragm, Pumping 2
47 518-135-520 Manifold, Spill Prevention 2

518-135-520E Manifold, 80mm DIN 2

518-135-552 Manifold, Spill Prevention 2

518-135-552E Manifold, 80mm DIN 2
48 538-022-110 Pipe, Nipple 4

538-022-308 Pipe, Nipple 4
49 560-078-611 O-ring 8
50 618-003-110 Plug, Pipe 4

618-003-308 Plug, Pipe 4
51 618-025-110 Plug, Boss 4

618-025-308 Plug, Boss 4
52 618-031-110 Plug, Boss 4

618-031-308 Plug, Boss 4
53 770-061-600 Spacer, Manifold 4

770-061-552 Spacer, Manifold 4
54 835-005-110 Tee, Pipe 4

835-005-308 Tee, Pipe 4
55 860-057-606 Tube, Sight 2
56 866-060-110 Connector, Tube 4

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 18

FOR TPE EQUIP PED PUMPS
CONCEPT

The spill prevention option prevents
the air end components from being
contaminated or damaged when a
pumping diaphragm ruptures while
pumping caustic or toxic materials. It
also helps to protect the environment.
With the installation of optional leak
detec tor s (either mech ani cal or
electronic) the diaphragm rupture can be
detected. The pump can then be shut
down and repaired before any caustic or
toxic materials can enter the air end and
be exhausted into the surrounding
environment.

OPTION DIAPHRAGM SERVICING

To service the diaphragms first shut
of f the suction, then shut off the
discharge lines to the pump. Next shut
off the compressed air supply, bleed the
pressure from the pump, and disconnect
the air supply line from the pump. Drain
any remaining pumped liquid from the
pump. Re mov e the pump bef ore
servicing.

Next, drain the fluid from the spill
prevention chambers. This can be done
by removing the bottom plug (item 50)
from each spill prevention chamber.

After t he fluid from the spil l
prevention chambers has been drained,
the wet end components can now be
removed. See diaphragm servicing
section for detailed instructions. The spill
prevention option has two additional TPE
pumping diaphragms (item 46).

FILLING CHAMBERS WITH LIQUID

THE CHAMBERS ARE FILLED

WITH WATER AT THE FACTORY.

If you prefer to substitute another
liquid, to prevent system contamination
consult the factory first to determine
compatibility of the substitute with pump
construction.

Follow the steps listed here to replace
the liquid in the pump after disassembly
or liquid loss:

1. Dra in the flu id i n the spil l
prevention chambers by removing the
bottom two boss plugs (items 50).
Replace the bottom two boss plugs after
the fluid is drained.

2. Remove the eight capscrews (item

11) fastening the discharge manifold and
elbows to the outer chambers (items 15).
The discharge manifolds and elbows can
now be removed.

3. Remove the top two boss plugs
(item s 50). T he spill prevent ion
chambers are filled through the exposed
ports.

4. Apply air pressure to the air
distribution valve. Install safety clip
(item 1-F) into the smaller unthreaded
hole in one end cap. This locks the valve
spool to one side, keeping the pump
from shifting.

5. Face the side of the pump with
the installed safety clip. If the safety clip
is installed in the top end cap, fill the
left spill prevention chamber. If the
safety clip is installed on the bottom end
ca p, fill t he right spill preventi on
chamber.The volume of fluid is 3770 ml
(127.5 fl. oz.). It is important that the
exact amount of fluid is used.Too little

or too much fluid causes premature
diaphragm failure and erratic pumping.

6. Loosely reinstall one boss plug

to the filled spill prevention chamber.

7. Shut off air supply. Remove safety
clip. Adjust the air line regulator so that
air pressure slowly fills the pump. The
diaphragm expands, forcing the fluid in
the chamber to be slowly displaced.
When the pump shifts to the opposite
side, quickly install the safety clip.

8. Loosen the top boss plug on the
filled chambers. This allows fluid in the
chamber to purge trapped air from the
chamber. This can be seen by watching
the column of fluid in the sight tube. When
fluid appears at the top of the port,
quickly tighten the boss plug. Fluid loss
of 1 to 2ml is acceptable.

9. Tilt the pump so the uppermost
pipe tee (item 53) is in the ver tical
position. Loosen the pipe plug (item 49).
This will allow trapped air to purge
through the pipe tee. When fluid appears
at the tee opening, reinstall the pipe
plug.

NOTE: If all air is not purged using
this procedure, remove the check valve
components from the top port of the outer
chamber (item 15). Apply manual
pressure to the pumping diaphragm by
inserting a blunt instrument into the top
port of the outer chamber and applying
pressure to the diaphragm. Loosen the
pipe plug (item 49) allowing the fluid to
pu rge any remaining trapped air.
Reinstall the plug.

10. Repeat steps 5 through 9 to fill

opposite spill prevention chamber.

11. Reins tal l th e ch eck val ve
components, discharge manifold and
elbows to the pump. The pump is now
ready for operation.

IMPORTANT

Read these instructions
completely, before in­stallation and start-up. It
is the responsibility of

the purchaser to retain
this manual for reference. Fa ilure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 19

Air Distribution Valve Assembly Drawing
B75 Design Level 2

1-J

1-H

1-H

1-D

1-G

1-F

1-E

1-C

1-B

1-G

1-A

1-A

1-C

1-E

1-G

MAIN AIR VALVE ASSEMBLY PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

1 031-140-000 Main Air Valve Assembly 1
1-A 031-139-000 Spool Assembly 1
1-B 095-094-551 Body, Air Valve 1
1-C 132-029-552 Bumper 2
1-D 165-096-551 Cap, Muffler 1
1-E 165-115-552 Cap, End 2
1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 8
1-H 675-044-115 Ring, Retaining 2
1-J 710-015-115 Screw, Self-tapping 4

For pumps equipped with PTFE Coated Hardware

1 031-140-002 Air Valve Assembly 1

(Includes all items used on 031-140-000 except:)
1-J 710-015-308 Screw Self tapping 4
1-H 675-044-308 Ring, Retaining 2

For pumps equipped with PTFE coated hardware option:

1 031-141-000 Air Valve Assembly 1

(Includes all items used on 031-140-000 minus

items 1-D, 1-F & 1-J)

F

or pumps with alternate Mesh or Sound Dampening mufflers

or piped exhaust:

1 031-041-002 Air Valve Assembly 1

(Includes all items used on 031-141-000 except:)
1-H 675-044-308 Ring, Retaining 2

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 20

AIR DISTRIBUTION VALVESERVICING

To service the air valve first shut off
the compressed air, bleed the pressure
from the pump, and disconnect the air
supply line from the pump.

STEP #1: See Composite Repair and
Parts Drawing.

Using a 5/16" Allen wrench, remove
the four hex socket capscrews (item 14)
and four flat washers (item 41). Remove
the air valve assembly from the pump.

Remove and inspect gasket (item 23)
for cracks or damage. Replace gasket if
needed.

STEP #2: Disassembly of the air
valve.

To access the internal air valve
components first remove the two retaining
rings (item 1-H) from each end of the air
valve assembly using clip ring pliers.

Next remove the two end caps (item
1-E). Inspect the o-rings (item 1-G) for
cuts or wear. Replace the o-rings if
necessary.

Remove the two bumpers (item 1-C).
Inspect the bumpers for cuts, wear or
abrasion. Replace if necessary.

Remove the spool (part of item 1-A)
from the sleeve. Be careful not to stratch
or damage the outer diameter of the
spool. Wipe spool with a soft cloth and
inspect for scratches or wear.

Inspect the inner diameter of the
sleeve (part of item 1-A) for dir t,
scratches, or other contaminates .
Remove the sleeve if needed and
replace both the sleeve and spool with
a new sleeve and spool set (item 1-A).

STEP #3: Reassembly of the air
valve.

Install one end cap (item 1-E) with
an o-ring (item 1-G) and one bumper
(item 1-C) into one end of the air valve
body (item 1-B). Install one retaining ring
(item 1-H) into the groove on the same
end.

Remove the new sleeve an spool set
(item 1-A) from the plastic bag. Carefully
remove the spool from the sleeve. Install
the six o-rings (item 1-G) into the six
grooves on the sleeve. Apply a light
coating of grease to the o-rings before
installing the sleeve into the valve body
(item 1-B), align the slots in the sleeve
with the slots in the valve body. Insert
the spool into the sleeve. Be careful not
to scratch or damage the spool during
installation. Push the spool in until it
touches the bumper on the opposite end.

Install the remaining bumper, end cap
with o-ring, and retaining ring.

Fasten the air valve assembly (item

1) and gasket (item 23) to the pump.

Connect the compressed air line to
the pump. The pump is now ready for
operation.

IMPORTANT

Read these instructions
completely, before in­stallation and start-up. It
is the responsibility of

the purchaser to retain
this manual for reference. Fa ilure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 21

Air Valve Assembly Drawing with Stroke Indicator Option
B75 Design Level 2

Note: Stroke Indicator is standard Spill
Prevention models

PILOT VALVE ASSEMBLY PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY
1 031-146-000 Air Valve Assembly 1

1-A 031-143-000 Sleeve and Spool Set w/Pins 1
1-B 095-094-551 Body, Air Valve 1
1-C 132-029-552 Bumper 2
1-D 165-096-551 Cap, Muffler 1
1-E 165-098-147 Cap, End 2
1-F 530-028-550 Muffler 1
1-G 560-020-360 O-Ring 8
1-H 675-044-115 Ring, Retaining 2
1-J 710-015-115 Screw, Self-Tapping 4
1-K 210-008-330 Clip, Safety 1
1-M 560-029-360 O-Ring 2

For Pumps with PTFE Coated Hardware:

1 031-146-002 Air Valve Assembly 1
1-J 710-015-308 Screw, Self Tapping 4
1-H 675-044-308 Ring, Retaining 2

(includes all other items on 031-146-000 above.)

For Pumps with Alternate Mesh, Sound Dampening Mufflers
or Piped Exhaust:

1 031-147-000 Air Valve Assembly 1

(includes all items on 031-146-000 minus 1-D, 1-F, &1-J)

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 22

AIR DISTRIBUTION VALVE WITH
STROKE INDICATOR OPTIO N
SERVICING

To service the air valve first shut off
the compressed air, bleed the pressure
from the pump, and disconnect the air
supply line from the pump.

STEP #1: See Composite Repair and
Parts Drawing.

Using a 5/16" Allen wrench, remove
the four hex socket capscrews (item 14)
and four flat washers (item 41). Remove
the air valve assembly from the pump.

Remove and inspect gasket (item 23)
for cracks or damage. Replace gasket if
needed.

STEP #2: Disassembly of the air
valve.

To access the internal air valve
components first remove the two retaining
rings (item 1-H) from each end of the air
valve assembly using clip ring pliers.

Next remove the two end caps (item
1-E). Inspect the o-rings (item 1-G) for
cuts or wear. Replace the o-rings if
necessary.

Remove the two bumpers (item 1-C).
Inspect the bumper for cuts, wear or
abrasions. Replace if necessary.

Remove the spool (part of item 1-C)
from the sleeve. Be careful not to scratch
or damage the outer diameter of the
spool. Wipe spool with a soft cloth and
inspect for scratches or wear.

Inspect the inner diameter of the
sleeve (part of item 1-A) for dir t,
scratches, or other contaminates .
Remove the sleeve if needed and
replace both the sleeve and spool with
a new sleeve and spool set (item 1-A).

STEP #3: Reassembly of the air
valve.

Install one bumper (item 1-C) and
one end cap (item 1-E) with an o-ring
(item 1-G) into one end of the air valve
body (item 1-B). Install one retaining ring
(item 1-H) into the groove on the same
end. Insert the safety clip (item 1-K)
through the small unthreaded hole in the
end cap.

Remove the new sleeve an spool
set (item 1-A) from the plastic bag.
Carefully remove the spool from the
sleeve. Install the six o-rings (item 1-G)
into the six grooves on the sleeve. Apply
a light coating of grease to the o-rings
before installing the sleeve into the valve
body (item 1-B), align the slots in the
sleeve with the slots in the valve body.
Insert the spool into the sleeve. Be
careful not to scratch or damage the
spool during installation. Push the spool
in until the pin touches the safety clip
on the opposite end.

Install the remaining bumper, end cap
with o-ring, and retaining ring.

Fasten the air valve assembly (item

1) and gasket (item 23) to the pump.

Connect the compressed air line to
the pump. The pump is now ready for
operation.

IMPORTANT

Read these instructions
completely, before in­stallation and start-up. It
is the responsibility of

the purchaser to retain
this manual for reference. Fa ilure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 23

Solenoid Shifted Air Valve Drawing

SOLENOID SHIFTED AIR VALVE PARTS LIST

(Includes all items used on Composite Repair Parts List except as shown)

ITEM PART NUMBER DESCRIPTION QTY

57 893-097-000 Solenoid Valve, NEMA4 1
58 219-001-000 Solenoid Coil, 24VDC 1

219-004-000 Solenoid Coil, 24VAC/12VDC 1
219-002-000 Solenoid Coil, 120VAC 1

219-003-000 Solenoid Coil, 240VAC 1
59 241-001-000 Connector, conduit 1
60 170-061-115 Capscrew, Hex HD 3/8-16 x 1.75 4
61 618-052-506 Plug 2

For Explosion Proof Solenoid Valve

(Connector not required for explosion proof coil; coil is integral with valve)
57 893-098-001 Solenoid Valve, NEMA 7/9, 24VDC 1

893-098-002 Solenoid Valve, NEMA 7/9, 24VAC/12VDC 1

893-098-003 Solenoid Valve, NEMA 7/9, 120VAC 1

893-098-004 Solenoid Valve, NEMA 7/9, 220VAC 1

59

60

57

61

58

61

57

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 24

SOLEN OID SHIFT ED AIR
DISTRIBUTION VALVE OPTION

The solenoid shifted, air distribution
valve option utilizes electrical signals
to precisely control your pump’s speed.
The solenoid coil is connected to a
custo mer - sup pli ed control.
Compressed air provides the pumping
power, while electrical signals control
pump speed (pumping rate).

OPERATION

The Solenoid Shifted pump has a
solenoid operated, air distribution valve
in place of the standard pump’s pilot
operated, air distribution valve. Where
a pilot valve is normally utilized to
cycle the pump’s air distribution valve,
an electric solenoid is utilized. As the
solenoid is powered, one of the pump’s
air chambers is pressurized while the
other chamber is exhausted. When
elect ric pow er i s tu rned off, the
solenoid shifts and the pressurized
chamber is exhausted while the other
chamber is pressurized. By alternately
applying and removing power to the
solenoid, the pump cycles much like a
standard pump, with one exception. This
option provides a way to precisely
control and monitor pump speed.

Solenoid Connector

Before wiring,
remove terminal
block from conduit
connector.

Wiring
Diagram

#2 Terminal
Neutral
(Negative)

3rd Terminal
for ground.

#1 Terminal
Pow er
(Positive)

BEFORE INSTALLATION

Before wiring the solenoid, make certain
it is compatible with you r system
voltage.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 25

Pilot Valve Assembly Drawing

PILOT VALVE ASSEMBLY PARTS LIST

ITEM PART NUMBER DESCRIPTION QTY

2 095-089-000 Pilot Valve Assembly 1
2-A 095-081-551 Body, Pilot Valve 1
2-B 135-033-506 Bushing 2
2-C 675-055-115 Ring, Retaining 2
2-D 770-049-175 Spacer 5
2-E 917-001-374 Wiper 6
2-F 775-033-506 Spool, Pilot 1

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 26

PILOT VALVE SERVICING

To service the pilot valve first shut
off the compressed air supply, bleed the
pressure from the pump, and disconnect
the air supply line from the pump. Insert
the safety clip (item 1-F from Air
Distribution Valve assembly drawing)
into the smaller unthreaded holes in the
end cap (item 1-E from air distribution
valve assembly drawing).

Step #1: See PUMP ASSEMBLY
DRAWING.

Using a 9/16" wrench or socket,
remove the four capscrews (items 10)
and four flat washers (items 41). Remove
the air inlet cap (item 8) and air inlet
ga sket (item 20). The p ilot valve
assembly (item 2) can now be removed
for inspection or service.

Step #3: Re-assembly of the pilot

valve.

First install a spiral retaining ring to
one end of the pilot valve body. Install
one bushing making sure the step side
faces toward the wiper. Apply a light
coati ng of gr eas e to the outside
diameter of each wiper. Next, gently push
in the wipers and spacers until they are
against the installed retaining ring in the
opposite end of the pilot valve body.
Install the remaining bushing making
sure the step side faces the wiper. Install
the remaining retaining ring using clip ring
pilers.

Apply a light coating of grease to the
inner diameter of each wiper. Also apply
a light coating of grease to the outer
diameter of the pilot valve spool and
gently push the spool through each wiper.

Step #5: Re-install the pilot valve

ssembly into the intermediate assembly.

Be careful to align the ends of the
stem betwe en the plungers when
inserting the stem of the pilot valve into
the cavity of the intermediate.

Re-install the gasket (item 20), air
inlet cap (item 8), capscrews and
washers (items 10 and 39).

Connect the air supply to the pump.
Remove the safety clip (item 1-F) from
the end cap (item 1-E). The pump is now
ready for operation.

IMPORTANT

Read these instructions
completely, before in­stallation and start-up. It
is the responsibility of

the purchaser to retain
this manual for reference. Fa ilure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.

Step #2: Disassembly of the pilot

valve.

Remove the pilot valve spool (item
2-F). Wipe clean, and inspect for dirt,
scratches or wear. Replace the spool if
necessary.

Remove the two retaining rings
(items 2-C) from each end of the pilot
valve body using clip ring pilers.

Remove the two pilot valve bushings
(items 2-B), five spacers (items 2-D),
and six spool wipers (items 2-E) by
pushing gently from other end of the
pilot valve body. Inspect the wipers for
cuts and/or wear. Replace any wipers

Step # 4: In spe ct th e actuator

plungers.

See PUMP ASSEMBLY DRAWING.

The actuator plungers (items 31) can
be reached through the stem cavity of
the pilot valve in the intermediate
assembly (item 4).

Remove the plungers (items 31) from
the bushings (item 7) in each end of the
cavity. Inspect the installed o-ring (items

28) for cuts and/or wear. Replace the
o-rings if necessary. Apply a light coating
of grease to each o-ring and re-install
the plungers in to the bushings. Push
the plungers in as far as they will go.

as necessary.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 27

Diaphragm Service Drawing,

Diaphragm Service Drawing,

Non-Overlay

32

25

with Overlay

15

13

6

28

17

32

15

13

6

28

17

25

16

9

29

14

29

24

24

24

9

14

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 28

24

DIAPHRAGM SERVICING

To service the diaphragms first shut
of f the suction, then shut off the
discharge lines to the pump. Shut off the
compressed air sup ply, ble ed the
pressure from the pump, and disconnect
the air supply line from the pump. Drain
any remaining liquid from the pump.

Step #1: See the pump composite
repair parts drawing, and the diaphragm
servicing illustration.

Using a 9/16" wrench or socket,
remove the 16 capscrews (items 11), hex
nuts and washers that fasten the elbows
(items 19) to the outer chambers (items

15). Remove the elbows w ith the
manifolds and spacers attached.

Step #2: Rem ovi ng the outer
chambers.

Using a 9/16" wrench or socket,
remove the 20 capscrews (items 9 & 12),
hex nuts and washers that fasten the
outer chambers, diaphragms, and inner
chambers (items 16) together.

Step #3: Removing the diaphragm
assemblies.

Use a 13/8" (35mm) wrench or six
pointed socket to remove the diaphragm
assemblies (outer plate, diaphragm, and
inner plate) from the diaphragm rod (item

33) by turning counterclockwise.

Insert a 1/4-20 capscrew or set screw
into the smaller tapped hole in the inner
diaphragm plate (item 30). Insert the
protruding stud and the 1/4-20 fastener
loosely into a vise. Use a 13/8" wrench
or socket to remove the outer diaphragm

plate ( ite m 29) by turning
count erc loc kwi se. I nsp ect the
diaphragm (item 17) for cuts, punctures,
abrasive wear or chemical attack.
Replace the diaphragms if necessary.

Step #4: Installing the diaphragms.

Push the threaded stud of the outer
diaphragm plate through the center hole
of the diaphragm. Thread the inner plate
clockwise onto the stud. Use a torque
wrenc h to tighten the di aph ragm
assembly together to 480 in Lbs. (54.23
Newton meters). Allow a minimum of 15
minutes to elapse after torquing, then
re-torque the assembly to compensate
for stress relaxation in the clamped
assembly.

Step #5: Installing the diaphragm
assemblies to the pump.

Make sure the bumper (item 6) is
installed over the diaphragm rod.

Thread the stud of the one diaphragm
assembly clockwise into the tapped hole
at the end of the diaphragm rod (item

33) until the inner diaphragm plate is flush
to the end of the rod. Insert rod into
pump.

Align the bolt holes in the diaphragm
with the bolt pattern in the inner chamber
(i tem 16). Make sure the molded
directional arrows on the diaphragm point
vertically.

Fasten the outer chamber (item 15)
to the pump, using the capscrews (items
9 & 12), hex nuts and flat washers.

On the opposite side of the pump,
pull the diaphragm rod out as far as
possible. Make sure the bumper (item

6) is installed over the diaphragm rod.

Thread the stud of the remaining
diaphragm assembly clockwise into the
tapped hole at the end of the diaphragm
rod (item 33) as far as possible and still
allow for alignment of the bolt holes in
the diaphragm with the bolt pattern in
the inner c ham ber. The mol ded
directional arrows on the diaphragm must
point vertically.

Fasten the remaining outer chamber
(i tem 15) to the pump, u sing the
capscrews (items 9 & 12), hex nuts and
flat washers.

Step #6: Re-install the elbow/spacer/
manifold assemblies to the pump, using
the capscrews (items 11), hex nuts and
flat washers.

The pump i s now rea dy to be
re-installed, connected and returned to
operation.

OVERLAY DIAPHRAGM SERVICING

The PTFE overlay diaphragm (item

18) is designed to fit snugly over the
exterior of the standard TPE diaphragm
(item 17).

The molded directional arrows on the
overlay diaphragm must point vertically.

Follo w the same procedures
described for the standard diaphragm for
removal and installation.

IMPORTANT

Read these instructions
completely, before in­stallation and start-up. It
is the responsibility of

the purchaser to retain
this manual for reference. Fa ilure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 29

PUMPING HAZARDOUS LIQUIDS

When a diaphragm fails, the pumped
liquid or fumes enter the air end of the
pump. Fumes are exhausted into the
surrounding environment. When pumping
ha zardous or toxic material s, the
exhau st air mus t be pi ped to an
appropriate area for safe disposal. See
illustration #1 at right.

This pump can be submerged if the
pump materials of construction are
compatible with the liquid being pumped.
The air exhaust must be piped above
the liquid level. See illustration #2 at
right. Piping used for the air exhaust must
no t b e s maller than 1" (2.54 c m)
diameter. Reducing the pipe size will
restrict air flow and reduce pump
performance. When the pumped product
source is at a higher level than the pump
(flooded suction condition), pipe the
exhaust higher than the product source
to p rev ent sip hon ing spills. See
illustration #3 at right.

IMPORTAN T INS TALLATI ON

NOTE: The manufacturer recommends

installing a flexible hose or connection
betwe en th e pump a nd an y rigid
plumbing. This reduces stresses on the
molded plastic threads of the air exhaust
port. Failure to do so may result in
damage to the air distribution valve body.

Any piping or hose connected to the
pump’s air exh aust por t must be
physically supported. Failure to support
these connections could also result in
damage to the air distribution valve body.

Exhaust Conversion Drawing

CONVERTED EXHAUST ILLUSTRATION

PUMP INSTALLATION AREA

1" DIAMETER AIR

EXHAUST PIPING

Illustration #1

LIQUID
LEVEL

SUCTION

LINE

SAFE AIR
EXHAUST
DISPOSAL
AREA

MUFFLER

MUFFLER

1" DIAMETER AIR
EXHAUST PIPING

CONVE RTING T HE PU MP FO R

Illustration #2

PIPING THE EXHAUST AIR

The following steps are necessary to
convert the pump to pipe the exhaust
air away from the pump.

Use a #8 Torx or flat screwdriver to

MUFFLER

remove the six self-tapping screws (item
1-J).

Remove the muffler cap and muffler
(items 1-D and 1-F). The 1" NPT molded

LIQUID
LEVEL

1" DIAMETER AIR
EXHAUST PIPING

threads in the air distribution valve body
(item 1-B).

Piping or hose may now be installed.

Illustration #3

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 30

SUCTION

LINE

MODULAR CHECK VALVE
SERVICING

Before servicing the check valves,
first shut off the suction line and then
the discharge line to the pump. Next, shut
off the compressed air supply, bleed air
pressure from the pump, and disconnect
the air supply line from the pump. Drain
any remaining fluid from the pump. The
pump can now be removed for service.

To access the modular check valve,
remove the elbows (items 19 from pump
composite repair parts drawing). Use a

9

/16" wrench or socket to remove the
fasteners. Once the elbows are removed,
the modular check valves can be seen
in the cavities of the outer chamber
(items 15).

Next remove the check valve seal
(item 37). Inspect the seal for cuts or
pinched areas. Replace seal as needed.

Disassemble the component parts of
each modular check valve. Inspect the
check valve retainer (item 32) for cuts,
abrasive wear, or embedded materials.
Replace as needed.

Inspect the check balls (items 3) for
wear, abrasion, or cuts on the spherical
surface. The check valve seats (items

38) should be inspected for cuts,
abrasive wear, or embedded material on
the surfaces of both the external and
internal chamfers. The spherical surface
of the check balls must seat flush to
the surface of the inner chamfer on the
check valve seats for the pump to
operate to peak efficiency. Replace any
worn or damaged parts as necessary.

Remove the remaining check valve
seal (item 37). Inspect the seal for cuts
or pinched areas. Replace seal as
needed.

Re-assemble the modular check
valve. The seat should fit snugly into the
retainer.

Place a check valve seal (item 37)
into the cavity of the outer chamber (item

15). Make sure the chamfer side of the
seal faces out. Insert the modular check
valve into the outer chamber with the
retainer facing up. Install a check valve
seal (item 37). Make sure the chamfer
side of the seal faces the chamfer on
the check valve seat or retainer.

The pump can now reassembled,
reconnected and returned to operation.

Modular Check Valve Drawing

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 31

Dual Port Option Drawing

3" ANSI STYLE FLANGE CONNECTION
FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE

3" ANSI STYLE FLANGE CONNECTION
FOUR ø.75 HOLES ON A ø6.00 BOLT CIRCLE

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 32

DUAL PORTING OPTIONS

Several dual porting options are
possible. The pump can be converted
to a dual port arrangement on both the
suction and the discharge ends. The
porting can be configured to a single
suction and a dual discharge. The porting
can be changed to a dual suction and a
single discharge.

The above changes are possible
because the porting flange of the elbows
(items 19) are designed to mate with
standard 125# ANSI style 4-bolt, 3" pipe
flanges.

Dual porting of both suction and
discharge ends of the pump

Converting the pump from the
standard single suction and discharge
porting configuration to dual porting at
each end is easy. Simply remove the
manifold seals, spacers, and manifolds
(items 36, 39, and 24 from pump
assembly drawing) from the pump.

The discharge and suction elbows
can be rotated at 90° increments (see
arrows and optional positioning in the
Dual Porting Drawing.

Single porting of the suction and dual
porting of the pump discharge

To conve r t the pum p from th e
standard single suction and single
discharge porting configuration to a dual
discharge porting arrangement remove
the only the discharge man ifolds,
spacers, and manifold seals. Position the
discharge elbows in the desired direction
at 90° increments. (See arrows and
optional positioning in the Dual Porting
Drawing.)

Dual porting of the suction and single
porting of the pump discharge

To conve r t the pum p from th e
standard single suction and single
discharge porting configuration to a dual
suction porting arrangement remove the
only the suction (bottom) manifolds,
spacers, and manifold seals.

Position the suction elbows in the
desired direction at 90° increments. (See
arrows and optional positioning in the
Dual Porting Drawing.)

IMPORTANT

Read these instructions
completely, before in­stallation and start-up. It
is the responsibility of

the purchaser to retain
this manual for reference. Fa ilure to
comply with the recommendations stated
in this manual will damage the pump, and
void factory warranty.

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 33

Leak Detection Options Drawing

For pumps with
530-028-550
ENCLOSED MUFFLER

ALTERNATE MUFFLERS

For pumps with

612-185-552

710- 009-115
Self-tapping Screws
(Qty of 4)

Mounting Plate

LEAK DETECTION OPTION (ELECTRONIC)

Follow instructions found elsewhere in this manual, “Filling the

Spill Prevention Chambers” when installing leak detectors.

Electronic Leak Detector Installation

Kit 032-037-000 100VAC 50Hz

or 110-120VAC 50/60Hz
or 220-240VAC 50/60Hz

Kit 032-045-000 12-32VDC
To install electronic leak detectors, remove the bottom ¼" NPT pipe
plug on the visual sight tube (item 52). Insert leak detector into the
¼" pipe tee (item 56).

LEAK DETECTION OPTION (MECHANICAL)

Follow instructions found elsewhere in this manual, “Filling

the Spill Prevention Chambers” when installing leak detectors.

Mechanical Leak Detector Installation

Kit 031-023-110

To install mechanical leak detectors, remove the bottom ¼" NPT
pipe plug on the visual sight tube (item 52). Insert leak detector into
the ¼" pipe tee (item 56).

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 34

Pulse Output Kit Drawing

PULSE OUTPUT KIT OPTION

This pump can be fitted with a Pulse Output Kit. This converts the mechanical
strokes of the pump to an electrical signal which interfaces with the Stroke
Counter/ Batch Controller or user control devices such as a PLC.

The Pulse Output Kits mount directly onto the Muffler Cap on the Air
Distribution Valve Assembly or onto the Air Distribution Valve Assembly when
the threaded exhaust port or an auxiliary muffler is being used.

See the individual kits listed on the Pump Repair Parts List for further information.

Exhaust Port or Auxiliary
Muffler Setup

PULSE OUTPUT KIT

Integral Muffler Setup

MUFFLER CAP

ADAPTER PLATE

PULSE OUTPUT KIT

s30nmdl2sm-rev0312 Model B75 Non-Metallic Design Level 2 Page 35

Declaration of Conformity

Manufacturer: IDEX Pump Technologies (Ireland) Ltd.,

A Unit of IDEX Corporation, R79, Shannon, Co Clare, IRELAND.

Certifies that Air-Operated Double Diaphragm Pump B and X Series, comply with

the European Community Directive 2006/42/EC on Machinery, according to Annex VIII.

This product has used Harmonized Standard EN 809, Pumps and Pump Units for

Liquids - Common Safety Requirements, to verify conformance.

October 20, 2005

Signature of authorized person

Date of issue

Des Monaghan
Printed name of authorized person

Revision Level: E

Production & Tech Manager
Title

May 27, 2010
Date of revision