Black Horse Model Silence Twister Instruction Manual Book

SPECIFICATION
Wingspan : 1,870 mm 73.62 in.
Length : 1,600mm 62.99in.
Weight : 4.6 kg 10.12 Lbs.
Radio : 05 channels.
Servo : 07 servos.
Instruction Manual book
Made in Vietnam.
ITEM CODE :BH 1 10.
Silence Twister - Item code: BH 110 . Instruction Manual
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This instruction manual is designed to help you build a great flying aeroplane. Please read this manual thoroughly before starting assembly of your SILENCE TWISTER. Use the parts listing below to identify all parts.
WARNING.
Please be aware that this aeroplane is not a toy and if assembled or used incorrectly it is capable of causing injury to people or property. WHEN YOU FLY THIS AEROPLANE YOU ASSUME ALL RISK & RESPONSIBILITY.
If you are inexperienced with basic R/C flight we strongly recommend you contact your R/C supplier and join your local R/C Model Flying Club. R/C Model Flying Clubs offer a variety of training procedures designed to help the new pilot on his way to successful R/C flight. They will also be able to advise on any insurance and safety regulations that may apply.
TOOLS & SUPPLIES NEEDED.
Thick cyanoacrylate glue. 30 minute epoxy. 5 minute epoxy. Hand or electric drill. Assorted drill bits. Modelling knife. Straight edge ruler. 2mm ball driver. Phillips head screwdriver. 220 grit sandpaper. 90° square or builder’s triangle. Wire cutters. Masking tape & T-pins. Thread-lock. Paper towels.
Some more parts.
HARDWARE PACK
COWLING.
Landing gear.....
T o avoid scratching your new airplane, do not unwrap the pieces until they are needed for assembly. Cover your workbench with an old towel or brown paper, both to protect the air­craft and to protect the table. Keep a couple of jars or bowls handy to hold the small parts af­ter you open the bag.
Please trial fit all the parts. Make sure you have the correct parts and that they fit and are aligned properly before gluing! This will assure proper assembly.SILENCE TWISTER ARF is hand made from natural materials, every plane is unique and minor adjustments may have to be made. However, you should find the fit su­perior and assembly simple. The painted and plastic parts used in this kit are fuel proof. However, they are not tolerant of many harsh chemicals including the follow­ing: paint thinner , C/A glue accelerator , C/A glue debonder and acetone. Do not let these chemi­cals come in contact with the colors on the covering and the plastic parts.
PARTS LISTING.
FUSELAGE ASSEMBLY
(1) Fuselage.
WING ASSEMBLY
(1) Right wing half with pre-installed
aileron.
(1) Left wing half with pre-installed
aileron.
Tail section assembly
(1) Vertical stabilizer with pre-
installed rudder.
(1) Horizontal stabilizer with pre-
installed elevator halves.
SUGGESTION.
NOTE.
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Silence Twister - Item code: BH 110 . Instruction Manual
Caution: this model is not a toy!
If you are a beginner to this type of powered model, please ask an experienced model flyer for help and support. If you attempt to operate the model without knowing what you are doing you could easily injure yourself or somebody else. Please keep your safety and well-being in mind at all times.
Important: before you start construction Even if you have already built a large number of RC models please read right through these instructions and check all the kit components against the parts list. We have taken great trouble to keep construction as simple as possible, without making any compromises in the area of safety .
Note regarding the film covering
Minor creases or bubbles may develop in the film covering due to major fluctuations in weather conditions (temperature, humidity etc.); in rare cases you may even find a slight warp in a component. These minor faults are in the nature of film-covered built-up wooden structures, and can easily be corrected using a heat gun, as commonly used for modelling. Creases: Blow warm air over the area
and rub down with a soft cloth.
Wing warp: Hold the panel twisted gently
in the opposite direction to the warp, and apply warm air to remove the creases from the covering.
+ This is not a toy + Be sure that no other flyers are using your radio frequency. + Do not smoke near fuel + Store fuel in a cool, dry place, away from children and pets. + Wear safety glasses. +The glow plug clip must be securely attached to the glow plug. + Do not flip the propeller with your fingers. + Keep loose clothing and wires away from the propeller. + Do not start the engine if people are near. Do not stand in line with the side of the propel­ler. + Make engine adjustments from behind the
propeller only. Do not reach around the spin­ning propeller.
SAFETY PRECAUTION.
This model is highly pre-fabricated and can be built in a very short time. However, the work which you have to carry out is important and must be done carefully. The model will only be strong and fly well if you complete your tasks competently - so please work slowly and accurately.
When self-tapping screws have to be screwed into wood, apply a little white glue to prevent them shaking loose: just squirt white glue into the hole and fit the screw.
Caution! do not heat the film more than is absolutely necessary. If the air or the iron is too hot, the film may melt and holes may be formed.
REPLACEMENT LARGE PARTS
A.
B.
B.
C.
D.
E.
D.
G.
Silence Twister - Item code: BH 110 . Instruction Manual
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2) Using a modeling knife, remove the cov-
ering at possition show below.
B. Wing panel. C. Fuselage.A. Cowling. D . Horizon stabilizer.
E. Aluminium wing dihedral brace.
G. Decal sheet.
7. ply wood - enginemount.
6. Fuel tank.
2. Wheels
5. Spinner .
8. Tail gear set.
3. Wheel spants.
4. Plastic parts for pushrod.
1. Aluminium landing gear .
1) Install the rubber grommets and brass
eyelets onto the aileron servos.
1.INSTALLING THE AILERON SERVOS.
I. AILERON.
9. Plastic parts for landing gear.
REPLACEMENT SMALL PARTS
Remove covering
10. Plastic parts for tair gear.
4.
3.
1.
2.
8.
6.
5.
9.
7.
10.
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Silence Twister - Item code: BH 110 . Instruction Manual
2x10mm.
3) Using the thread as a guide and using masking tape, tape the servo lead to the end of the thread: carefully pull the thread out. When you have pulled the servo lead out, re­move the masking tape and the servo lead from the thread.
4) Drill 1,6mm pilot holes through the block
of wood for each of the four mounting screws provided with the servo.
5. Instal servo tray with aileron servo into
the wing as same as picture below.
Secure
thread
thread
Electric wire
Secure.
Bottom side
Repeat the procedure for the other wing half.
Install aileron control horn as same as picture below.
2.INST ALLING THE AILERON CONTROL HORN .
3 x 20 mm.
Repeat the procedure for the other wing half.
Aileron control horn.
Silence Twister - Item code: BH 110 . Instruction Manual
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II. FLAP.
1.INSTALLING THE FLAP SERVOS.
2x10mm.
Installing the aileron linkages as pictures below.
3.INST ALLING THE AILERON LINKAGES.
2 x 8 mm
Secure.
Secure.
70mm
Servo tray
Thread
Electric
wire
Secure.
3mm x 20mm.
2.INSTALLING THE FLAP CONTROL HORN.
Repeat the procedure for the other wing half.
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Silence Twister - Item code: BH 110 . Instruction Manual
Installing the aileron linkages as pictures below.
3. INSTALLING THE FLAP LINKAGES.
Flap control horn.
70mm
Flap
2 x 8 mm
Secure.
Bottom side
Flap
Aileron
Repeat the procedure for the other wing half.
INSTALLING THE ENGINE MOUNT.
See pictures below:
Drill a hole 5mm diameter
Silence Twister - Item code: BH 110 . Instruction Manual
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Secure.
INSTALLING THE ENGINE-
Secure
Secure
Top side.
INSTALLING THE STOPPER ASSEMBLY
1) The stopper has been pre-assembled
at the factory .
2) Using a modeling knife, cut one length
of silicon fuel line (the length of silicon fuel line is calculated by how the weighted clunk should rest about 8mm away from the rear of the tank and move freely inside the tank). Connect one end of the line to the weighted clunk and the other end to the nylon pick up tube in the stop­per.
3) Carefully bend the second nylon tube up
at a 45 degree angle (using a cigarette lighter). This tube will be the vent tube to the muffler .
4) Carefully bend the third nylon tube down
at a 45 degree angle (using a cigarette lighter). This tube will be vent tube to the fueling valve.
FUEL TANK.
When the stopper assembly is installed in the tank, the top of the vent tube should rest just below the top surface of the tank. It should not touch the top of the tank.
Mount ply of
wood .
3x12mm
Bottom side.
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Silence Twister - Item code: BH 110 . Instruction Manual
6) When satisfied with the alignment of the stopper assembly tighten the 3mm x 20mm machine screw until the rubber stopper ex­pands and seals the tank opening. Do not over tighten the assembly as this could cause the tank to split.
7) Using a modeling knife, cut 3 lengths of
fuel line 150mm long. Connect 2 lines to the 2 vent tubes and 1 line to the fuel pickup tube in the stopper.
8) Feed three lines through the fuel tank
compartment and through the pre-drilled hole in the firewall. Pull the lines out from behind the engine, while guiding the fuel tank into place. Push the fuel tank as far forward as possible, the front of the tank should just about touch the back of the firewall.
5) Test fit the stopper assembly into the
tank. It may be necessary to remove some of the flashing around the tank opening using a modeling knife. If flashing is present, make sure none of it falls into the tank.
Vent tube
Fuel pick- up tube
Fuel fill tube
(Silicon tube not included)
Silicon tube.
Blow through one of the lines to ensure the fuel lines have not become kinked inside the fuel tank compartment. Air should flow through easily.
9) T o secure the fuel t ank in place, apply a
bead of silicon sealer to the forward area of the tank, where it exits the fuselage behind the engine mounting box and to the rear of the tank at the forward bulkhead.
Do not secure the tank into place perma­nently until after balancing the airplane. You may need to remove the tank to mount the battery in the fuel tank compartment
Secure
Fuel tank.
Silence Twister - Item code: BH 110 . Instruction Manual
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1. Install one adjustable metal connector
through the third hole out from the center of one servo arm, enlarge the hole in the servo arm using a 2mm drill bit to accommodate the servo connector. Remove the excess mate­rial from the arm.
After installing the adjustable metal con­nector apply a small drop of thin C/A to the bottom nut. This will prevent the con­nector from loosening during flight.
INST ALLING THE THROTTLE - CABLE.
Throttle servo
Throttle servo
Throttle cable.
Throttle cable.
Drill a hole 5mm diameter
C/A glue
3 x 12 mm.
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Silence Twister - Item code: BH 110 . Instruction Manual
Secure.
Secure.
COWLING.
1. Slide the fiberglass cowl over the en­gine and line up the back edge of the cowl with the marks you made on the fuselage.
Top side.
Bottom side.
2. While keeping the back edge of the cowl flush with the marks, align the front of the cowl with the crankshaft of the engine. The front of the cowl should be positioned so the crankshaft is in nearly the middle of the cowl opening. Hold the cowl firmly in place using pieces of masking tape.
4. Install the muffler and muffler extension onto the engine and make the cutout in the cowl for muffler clearance. Connect the fuel and pressure lines to the carburetor, muffler and fuel filler valve.
3. Slide the cowl back over the engine and secure it in place using four wood screws. See picture below.
1. Slide the fiberglass cowl over the en­gine and line up the back edge of the cowl with the marks you made on the fuselage.
Bottom side
Trim and cut
Mark point.
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Mark point.
80 mm
80 mm
Mark point.
Mark point.
Drill a hole 3mm diameter
3 x 12 mm.
Drill a hole 3mm diameter
80 mm.
Mark point.
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Silence Twister - Item code: BH 110 . Instruction Manual
Bottom side
Secure.
Machine screw.
Bottom side.
Left side.
Machine screw.
Bottom side.
Front view.
Install the spinner backplate, propeller and spinner cone. The spinner cone is held in place using two 3mm x 12mm wood screws.
Secure.
Secure.
INSTALLING THE SPINNER.
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SERVO INSTALLATION.
ELEVATOR INSTALLATION.
2. Mount the servo to the tray using the
mounting screws provided with your radio sys­tem.
1. Install the rubber grommets and brass
collets into the elevator servo. Test fit the servo into the servo tray .
See pictures below:
HORIZONT AL ST ABILIZER.
T op side.
Elevator servo.
217 mm
9
Bottom
side.
Epoxy glue.
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Silence Twister - Item code: BH 110 . Instruction Manual
Elevator control horn.
2 x8mm
Secure.
Plastic parts of elevator and
rudder pushrod.
Cut.
Epoxy glue.
C/A glue
Bottom side.
Elevator control horn install as same as the way of aileron control horn. Please see pic­tures below.
ELEVATOR CONTROL HORN
INSTALLATION.
3 x 15 mm
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Rudder servo.
Bottom side.
Rudder control horn install as same as the way of aileron control horn. Please see pic­tures below.
RUDDER CONTROL HORN INSTALLA-
TION.
Control horn of Rudder.
Bottom side.
Rudder servo install as same as method of elevator servo. See picture below:
Elevator
pushrod
Elevator
pushrod
C/A glue
Secure
VERTICAL INSTALLATION.
Rudder servo.
2 x8mm
3 x35 mm
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Silence Twister - Item code: BH 110 . Instruction Manual
2 x8mm
1. Rudder pushrod install as same as the way of aileron control horn.
2. Rudder push - pull system install as same as picture below.
RUDDER PUSHROD INSTALLATION.
Secure.
1. Set the tail wheel assembly in place
on the plywood plate. The pivot point of the tail wheel wire should be even with the rud­der hinge line and the tail wheel bracket should be centered on the plywood plate.
2. Using a pen, mark the locations of the
two mounting screws. Remove the tail wheel bracket and drill 1mm pilot holes at the loca­tions marked.
3. Secure the tail wheel bracket in place
using three 3mm x 12mm wood screws. Be careful not to overtighten the screws.
MOUNTING THE TAIL WHEEL
BRACKET.
C/A glue
2 x8mm
Secure.
3x12mm
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Secure.
2 x8mm
Secure
Secure.
Plastic part of tail gear.
Remove covering.
Trim and cut
C/A glue.
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Silence Twister - Item code: BH 110 . Instruction Manual
Elevator pushrod
Elevator pushrod
Rudder pushrod
Tail gear.
PARTS REQUIRED
MAIN GEAR INSTALATION.
1) Assemble and mounting the wheel pants as shown in the following pictures.
Secure.
Secure.
Plastic parts for landing
gear.
Remove
covering.
1
1
3.
3.
2.
8.
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Remove
covering.
Mark line.
Remove
covering.
Landing
gear.
Epoxy glue.
C/A glue.
Bottom
side.
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Silence Twister - Item code: BH 110 . Instruction Manual
Secure.
Bottom side.
INSTALLING THE SWITCH.
1. Cut out the switch hole using a modeling knife. Use a 2mm drill bit and drill out the two mounting holes through the fuselage side.
2. Secure the switch in place using the
two machine screws provided with the radio system.
switch
1. Plug the servo leads and the switch
lead into the receiver. You may want to plug an aileron extension into the receiver to make plugging in the aileron servo lead easier when you are installing the wing . Plug the battery pack lead into the switch.
2. Wrap the receiver and battery pack in
the protective foam to protect them from vi­bration. Use a rubber band or masking tape to hold the foam in place.
3. Position the battery pack and receiver
behind the fuel tank. Use two tie wraps to hold the battery and receiver securely in place. As pictures below.
Do not permanently secure the receiver and battery until after balancing the model.
4. Using a 2mm drill bit, drill a hole through
the side of the fuselage, near the receiver, for the antenna to exit.
INSTALLING THE RECEIVER AND BA TTERY.
Tie wrap.
Secure.
Silence Twister - Item code: BH 110 . Instruction Manual
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Battery
Battery.
Locate the aluminium wing dihedral brace.
*** Test fit the aluminium tube dihedral brace into each wing haft. The brace should slide in easily. If not, use 220 grit sand around the edges and ends of the brace until it fits prop­erly.
WING A TTACHMENT.
Receiver.
Ubec
831 mm
19 mm
See picture wing attach to fuselage.
Installing the fuselage hatch as same as pic­ture below.
Right wing.
Wing bolt.
Wingbolt
Drill a hole 3mm diameter
Top side.
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Silence Twister - Item code: BH 110 . Instruction Manual
4 x 40mm
Secure
Left wing.
Drill a hole 3mm diameter
Secure.
Top side.
1) It is critical that your airplane be bal-
anced correctly . Improper balance will cause your plane to lose control and crash.
THE CENTER OF GRAVITY IS LOCATED 95MM BACK FROM THE LEADING EDGE OF THE WING .
2) Mount the wing to the fuselage. Using a
couple of pieces of masking tape, place them on the top side of the wing 95mm back from the leading edge, at the fuselage sides.
3. Turn the airplane upside down. Place
your fingers on the masking tape and care­fully lift the plane .
Accurately mark the balance point on the top of the wing on both sides of the fuselage. The balance point is located 95mm back from the leading edge. This is the balance point at which your model should balance for your first flights. Later, you may wish to experiment by shifting the balance up to 10mm forward or back to change the flying characteristics. Moving the balance forward may improve the smoothness and arrow- like tracking, but it may then require more speed for take off and make it more difficult to slow down for landing. Moving the balance aft makes the model more agile with a lighter and snappier ”feel”. In any case, please start at the loca­tion we recommend .
BALANCING.
Top side.
Secure.
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CONTROL THROWS.
1) We highly recommend setting up a
plane using the control throws listed.
2) The control throws should be meas-
ured at the widest point of each control sur­face.
3) Check to be sure the control surfaces
move in the correct directions.
PRE-FLIGHT CHECK.
Flap : 35mm down
Ailerons : 15mm up 15mm down Elevator : 15mm up 15 mm down Rudder : 25mm right 25mm left
1) Completely charge your transmitter and
receiver batteries before your first day of fly­ing.
2) Check every bolt and every glue joint in
your plane to ensure that everything is tight and well bonded.
3) Double check the balance of the
airplane.
6) Properly balance the propeller.
We wish you many safe and enjoyable
flights with your Silence Twister.
4) Check the control surface.
5) Check the receiver antenna . It should
be fully extended and not coiled up inside the fuselage.
With the wing attached to the fuselage, all parts of the model installed ( ready to fly), and empty fuel tanks, hold the model at the marked balance point with the stabilizer level.
Lift the model. If the tail drops when you lift, the model is “tail heavy” and you must add weigh* to the nose. If the nose drops, it is “nose heavy” and you must add weight* to the tail to balance.
*If possible, first attempt to balance the model by changing the position of the receiver bat­tery and receiver. If you are unable to obt ain good balance by doing so, then it will be nec­essary to add weight to the nose or tail to achieve the proper balance point.
Aileron control
Flap control
15
15
25
15 15
25
25
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