Black & Decker XT User Manual

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Intended use

Your Black & Decker sander has been designed for sanding wood, metal, plastics and painted surfaces. This tool is intended for consumer use only.

General safety rules

Warning! Read all instructions. Failure to follow all instructions

listed below may result in electric shock, fire and/or serious injury. The term “power tool” in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS.

1. Work area a. Keep work area clean and well lit. Cluttered and dark

areas invite accidents.

b. Do not operate power tools in explosive atmospheres,

such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the

dust or fumes.

c. Keep children and bystanders away while

operating a power tool. Distractions can cause you to

lose control.

2. Electrical safety a. Power tool plugs must match the outlet. Never modify

the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified

plugs and matching outlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded

surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock

if your body is earthed or grounded.

c. Do not expose power tools to rain or wet conditions.

Water entering a power tool will increase the risk of electric shock.

d. Do not abuse the cord. Never use the cord for

carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the

risk of electric shock.

e. When operating a power tool outdoors, use an

extension cord suitable for outdoor use. Use of a cord

suitable for outdoor use reduces the risk of electric shock.

3. Personal safety a. Stay alert, watch what you are doing and use common

sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in serious personal injury.

b. Use safety equipment. Always wear eye protection.

Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c. Avoid accidental starting. Ensure the switch is in

the off position before plugging in. Carrying power

tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

d. Remove any adjusting key or wrench before turning

the power tool on. A wrench or a key left attached to a

rotating part of the power tool may result in personal injury.

e. Do not overreach. Keep proper footing and balance

at all times. This enables better control of the power tool

in unexpected situations.

f. Dress properly. Do not wear loose clothing or

jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair

can be caught in moving parts.

g. If devices are provided for the connection of dust

extraction and collection facilities, ensure these are connected and properly used. Use of these

devices can reduce dust related hazards.

4. Power tool use and care a. Do not force the power tool. Use the correct power

tool for your application. The correct power tool will do

the job better and safer at the rate for which it was designed.

b. Do not use the power tool if the switch does not

turn it on and off. Any power tool that cannot be controlled

with the switch is dangerous and must be repaired.

c. Disconnect the plug from the power source before

making any adjustments, changing accessories, or storing power tools. Such preventive safety measures

reduce the risk of starting the power tool accidentally.

d. Store idle power tools out of the reach of children

and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.

Power tools are dangerous in the hands of untrained users.

e. Maintain power tools. Check for misalignment or

binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly

maintained power tools.

f. Keep cutting tools sharp and clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc.,

in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool

for operations different from those intended could result in a hazardous situation.

5. Service a. Have your power tool serviced by a qualified repair

person using only identical replacement parts. This

will ensure that the safety of the power tool is maintained.

Additional safety instructions for sanders

◆ Warning! Contact with or inhalation of dusts arising

from sanding applications may endanger the health of the operator and possible bystanders. Wear a dust mask specifically designed for protection against dust and fumes and ensure that persons within or entering the work area are also protected.

◆ Thoroughly remove all dust after sanding.

◆ Take special care when sanding paint which is possibly

lead based or when sanding some woods and metal which may produce toxic dust:

- Do not let children or pregnant women enter the work area.

- Do not eat, drink or smoke in the work area.

- Dispose of dust particles and any other debris safely.

◆ Before using the tool on wooden workpieces, make sure

to fit the dust cassette.

◆ Before using the tool on metal workpieces, make sure to

remove the dust cassette.

Electrical safety

This tool is double insulated; therefore no earth wire is required. Always check that the power supply corresponds to the voltage on the rating plate.

◆ This appliance is not intended for use by young or infirm

persons without supervision. Children must be supervised to ensure they do not play with the appliance.

◆ If the supply cord is damaged, it must be replaced by the

manufacturer or an authorised Black & Decker Service Centre in order to avoid a hazard.

Features

1. On/off switch

2. Lock-on button

3. Variable speed control knob

4. Adjustable handle

5. Tension lever

6. Retractable hood

7. Centring knob

8. Dust extraction outlet

Assembly

Warning! Before assembly, make sure that the tool is

switched off and unplugged.

Fitting a sanding belt (fig. A) Warning! Never use the tool without a sanding belt.

◆ Pull the tension lever (5) outward to release the tension

on the sanding belt (9).

◆ Remove the old sanding belt.

◆ Place a new sanding belt over the rollers. Ensure that the

arrow on the sanding belt points in the same direction as the arrow on the tool.

◆ Push the tension lever (5) inward to tension the sanding belt.

Adjusting the sanding belt tracking (fig. B)

To ensure a correct tracking, the sanding belt must be centred over the rollers.

◆ Switch on the tool while holding it upside down.

◆ Turn the centring knob (7) as required until the tracking of

the belt is centred over the rollers.

Adjusting the handle (fig. C)

The handle is adjustable to 3 positions.

◆ Unlock the handle (4) by pulling the locking handle (10)

outward.

◆ Adjust the handle in the desired position.

◆ Lock the handle by pushing the locking handle inward.

Retracting the hood (fig. D)

The hood can be retracted for sanding in confined spaces. Warning! The hood can only be retracted when the adjustable handle is in the up position.

◆ Adjust the handle (4) in the straight-up position.

◆ Lift the hood (6) up.

◆ To close the hood, pull the tab (11) sideways first.

Fitting and removing the dust cassette (fig. E)

◆ Slide the dust cassette (12) over the dust extraction outlet (8).

◆ To remove the dust cassette, slide it off the outlet.

Connecting a vacuum cleaner (fig. F)

◆ Slide the adaptor (13) over the dust extraction outlet (8).

◆ Connect the hose of the vacuum cleaner to the adaptor.

Use

Warning! Let the tool work at its own pace. Do not overload.

Variable speed control

The variable speed control allows you to adapt the speed of the tool to the workpiece material.

◆ Set the control knob (3) to the desired setting. Use a high

speed for wood, medium speed for veneer and synthetics and low speed for acrylic glass, non-ferrous metals and for removing paints.

Switching on and off

◆ To switch the tool on, press the on/off switch (1).

◆ For continuous operation, press the lock-on button (2) and

release the on/off switch.

◆ To switch the tool off, release the on/off switch.

To switch the tool off when in continuous operation, press the on/off switch once more and release it.

Emptying the dust cassette (fig. E & G)

The dust cassette should be emptied every 10 minutes of use.

◆ Remove the dust cassette (12) to the rear and off the tool.

◆ Remove the cover (14) by twisting it clockwise.

◆ Hold dust cassette with the filter (15) facing down and

shake the cassette to empty the contents. Shake the cover to empty the contents.

◆ Refit the cover (14) onto the dust cassette, twisting it

counterclockwise until it locks into place.

◆ Refit the dust cassette onto the tool.

Cleaning the dust cassette filter

The dust cassette filter is re-usable and should be cleaned

regularly.

◆ Empty the dust cassette (12) as described above.

◆ Pull the filter (15) off the dust cassette.

Warning! Do not twist the filter.

◆ Shake off excess dust by tapping the filter into a dustbin.

Warning! Do not brush or use compressed air or sharp

objects to clean the filter. Do not wash the filter.

◆ Replace the filter.

◆ Refit the cover.

◆ Refit the dust cassette onto the tool.

Hints for optimum use

◆ Always hold the tool with both hands.

◆ Do not exert too much pressure on the tool.

◆ Regularly check the condition of the sanding belt.

Replace when necessary.

◆ Always sand with the grain of the wood.

◆ When sanding new layers of paint before applying

another layer, use extra fine grit.

◆ On very uneven surfaces, or when removing layers of

paint, start with a coarse grit. On other surfaces, start with a medium grit. In both cases, gradually change to a fine grit for a smooth finish.

◆ Consult your retailer for more information on available

accessories.

Maintenance

Your tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

◆ Regularly clean the ventilation slots in your tool using

a soft brush or dry cloth.

◆ Regularly clean the motor housing using a damp cloth.

Do not use any abrasive or solvent-based cleaner.

Mains plug replacement (U.K. & Ireland only)

If a new mains plug needs to be fitted:

◆ Safely dispose of the old plug.

◆ Connect the brown lead to the live terminal in the new plug.

◆ Connect the blue lead to the neutral terminal.

Warning! No connection is to be made to the earth terminal. Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 5 A.

Protecting the environment

Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your Black & Decker product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

Black & Decker provides a facility for the collection and recycling of Black & Decker products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at: www.2helpU.com

Technical data

XTA80EK

Input voltage V

230 Power input W 750 Belt speed m/min 120 - 250 Sanding base surface mm 75 x 533 Weight kg 3.7

EC declaration of conformity

XTA80EK

Black & Decker declares that these products conform to:

98/37/EC, 89/336/EEC, 2002/95/EC, EN 60745, EN 55014,

EN 61000

LpA (sound pressure) 87 dB(A), LWA (acoustic power) 98 dB(A),

hand/arm weighted vibration 3.8 m/s

KpA (sound pressure uncertainty) 3 dB(A), KWA (acoustic power uncertainty) 3 dB(A)

Kevin Hewitt

Director of Consumer Engineering

Spennymoor, County Durham DL16 6JG,

United Kingdom

1-3-2006

Guarantee

Black & Decker is confident of the quality of its products and offers an outstanding guarantee. This guarantee statement is in addition to and in no way prejudices your statutory rights. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

If a Black & Decker XT product (excluding accessories, attachments, batteries, chargers and chucks) becomes defective due to faulty materials, workmanship or lack of conformity within 3 years from the date of purchase, Black & Decker guarantees to replace all defective parts, repair products subject to fair wear and tear or replace such products, provided that the product is registered on the Black & Decker XT warranty website within 90 days of purchase.

If the product is not registered, then only the standard warranty (2 years) applies.

The warranty does not apply if:

◆ The product has been used for trade, professional or hire

purposes;

◆ The product has been subjected to misuse or neglect;

◆ The product has sustained damage through foreign

objects, substances or accidents;

◆ Repairs have been attempted by unauthorised persons;

◆ The product has been adapted in any way from its original

specification;

◆ Unsuitable accessories or attachments have been used.

The extended warranty does not apply if:

◆ Proof of purchase and the original extended warranty

certificate is not produced.

Register your product on-line now at www.blackanddecker.co.uk/xt to qualify for the extended warranty (3 years), and to be kept up to date on new products and special offers.

To claim on the guarantee, you will need to submit proof of purchase to the seller or an authorised repair agent. You can check the location of your nearest authorised repair agent by contacting your local Black & Decker office at the address indicated in this manual. Alternatively, a list of authorised Black & Decker repair agents and full details of our after-sales service and contacts are available on the Internet at:

www.2helpU.com

Further information on the Black & Decker brand and our range of products is available at www.blackanddecker.co.uk