Black & Decker XD1200, 90504019 User Manual

GENERAL SAFETY RULES - FOR ALL BATTERY OPERATED TOOLS

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS.

Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

Work Area

• Keep your work area clean and well lit. Cluttered benches and dark areas invite

accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust

or fumes.

• Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

Electrical Safety

• Do not abuse the cord. Never use the cord to carry the tool. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.

Damaged cords may create a fire.

• A battery operated tool with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. Acharger that may be

suitable for one type of battery may create a risk of fire when used with another battery.

• Use battery operated tool only with specifically designated battery pack. Use of any other batteries may create a risk of fire.

Personal Safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious

personal injury,

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair

can be caught in moving parts. Air vents cover moving parts and should be avoided.

• Avoid accidental starting. Be sure switch is in the locked or off position before inserting battery pack. Carrying tools with your finger on the switch or inserting the

battery pack into a tool with the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. Awrench or a key that is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and balance enable better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.

Tool Use and Care

• Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss

of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Atool that cannot be controlled with the switch is dangerous and must be repaired.

• Disconnect battery pack from tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such

preventive safety measures reduce the risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZADE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.

INSTRUCTION MANUAL

Catalog No. XD1200

11112222 vvvvoooolllltttt 5555 PPPPOOOOSSSSIIIITTTTIIIIOOOONNNN CCCCOOOORRRRDDDDLLLLEEEESSSSSSSS DDDDRRRRIIIILLLLLL

• When battery pack is not in use, keep it away from other metal objects like: paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may

cause sparks, burns, or a fire.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edge are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool may create a risk of injury when used on another tool.

Service

• Tool service must be performed only by qualified repair personnel. Service or

maintenance performed by unqualified personnel may result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow

Maintenance Instructions may create a risk of shock or injury.

Specific Safety Rules

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will

make exposed metal parts of the tool "live" and shock the operator.

• When working on a ladder or on scaffolding be sure to lay the tool down on its side when not in use. Some tools with large battery packs will stand upright but may be easily knocked over.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and

other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. (CCA) Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling,

and other construction activities. Wear protective clothing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may

promote absorption of harmful chemicals.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min ........................minutes ......................alternating current

......................direct current

o ........................no load speed

..........................

Class II Construction

........................

earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations per minute

Battery Cap Information

Battery storage and carrying caps are provided for use whenever the battery is out of the tool or charger. Remove cap before placing battery in charger or tool.

WARNING: Do not store or carry battery so that metal objects can contact exposed

battery terminals. For example, do not place battery in aprons, pockets, tool boxes, product kit boxes, drawers, etc. with loose nails, screws, keys, etc. without battery cap. Transporting batteries can possibly cause fires if the battery terminals inadvertently come in contact with conductive materials such as keys, coins, hand tools and the like. The US Department of Transportation Hazardous Material Regulations (HMR) actually prohibit transporting

batteries in commerce or on airplanes (i.e. packed in suitcases and carryon luggage) UNLESS they are properly protected from short circuits. So when transporting individual batteries, make sure that the battery terminals are protected and well insulated from materials that could contact them and cause a short circuit.

Trigger Switch

Interrupteur à détente

Gatillo interruptor

Depress for reverse (this side)

Enfoncer pour la marche arrière

Oprima para marcha hacia adelante

Depress for forward (other side)

Enfoncer pour la marche avant

Oprima para reversa

Screw Icon

Symbole d’une vis

Icono de tornillo

Drill Bit Icon

Symbole d’une mèche de perceuse

Icono de broca

Torque Adjust Collar

collier de réglage du couple

collarÍn de ajuste de par (torque)

Battery Cap

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• Charge battery for 9 hours before first use. For more information see

“CHARGING THE POWER PACK”.

Release button

Bouton de dégagement

Boton de liberacion

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

BEFORE YOU CALL, HAVE THE CATALOG No. AND DATE CODE AVAILABLE. IN MOST CASES, A

BLACK & DECKER REPRESENTATIVE CAN RESOLVE THE PROBLEM OVER THE PHONE. IF YOU HAVE A SUGGESTION OR COMMENT, GIVE US A CALL. YOUR FEEDBACK IS VITAL TO

BLACK & DECKER.

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CHARGING THE POWER PACK

THE BATTERIES IN YOUR POWER PACK ARE NOT FULLY CHARGED AT THE FACTORY. BEFORE ATTEMPTING TO CHARGE THEM, THOROUGHLY READ ALL OF THE SAFETY INSTRUCTIONS. The charger is designed to use standard household 120 volt 60 Hz power.

1. Plug the charger into any standard 120 Volt 60 Hz electrical outlet.

2. Slide the charger onto the battery pack as shown in Figure 1 and let it charge

initially for 9 hours. After the initial charge, under normal usage, your power pack should be fully charged in 3 to 6 hours.

3. Remove pack from the charger and place in product. NOTE: To remove the battery

from the product, press down on the release button on the back of the battery (Figure 2) and pull out.

IMPORTANT CHARGING NOTES

1. After normal usage, your power pack should be fully charged in 3 to 6 hours. If the power pack is run-down completely, it may take up to 6 hours to become fully charged. Your power pack was sent from the factory in an uncharged condition. Before attempting to use it, it must be charged for at least 9 hours.

2. DO NOT charge the power pack in an air temperature below 40°F or above 105°F. This is important and will prevent serious damage to the power pack. Longest life and best performance can be obtained if power pack is charged when air temperature is about 75°F.

3. While charging, the charger may hum and become warm to touch. This is a normal condition and does not indicate a problem.

4. If the power pack does not charge properly—(1) Check current at receptacle by plugging in a lamp or other appliance. (2) Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights. (3) Move charger and power pack to a surrounding air temperature of 40°F to 105°F. (4) If the receptacle and temperature are OK, and you do not get proper charging, take or send the power pack and charger to your local Black & Decker service center. See Tools Electric in yellow pages.

5. The power pack should be recharged when it fails to produce sufficient power on jobs which were easily done previously. DO NOT CONTINUE using product with its power pack in a depleted condition.

6. To prolong power pack life, avoid leaving the power pack on charge for extended periods of time (over 30 days without use). Although overcharging is not a safety concern, it can significantly reduce overall power pack life.

7. When the battery is inserted into the charger, the red “Charging Indicator” light will come on indicating that there is contact between the battery and charger. The light will stay on as long as the battery is in the charger and the charger is plugged into a working outlet. It WILL NOT flash, go out or change to a different color when the charging cycle is complete.

8. The power pack will reach optimum performance after being cycled 5 times during normal usage. There is no need to run the batteries down completely before recharging. Normal usage is the best method of discharging and recharging the batteries.

Operating Instructions

TRIGGER SWITCH & REVERSING BUTTON - FIGURE 3

The drill is turned ON and OFF by pulling and releasing the trigger switch shown in Figure 3. The farther the trigger is depressed, the higher the speed of the drill. A forward/reverse control button determines the direction of the tool and also serves as a lock off button. To select forward rotation, release the trigger switch and depress the forward/reverse control button. To select reverse, depress the forward/reverse control button the opposite direction. The center position of the control button locks the tool in the off position. When changing the position of the control button, be sure the trigger is released.

TORQUE CONTROL - FIGURE 4

To set the tool’s torque, rotate the adjustable torque collar as required. There are 23 clutch settings in all. These are indicated by screw icons depicted on the torque collar. For light duty work when using small screws, set the collar to the smallest screw icon. Each click in a clockwise direction means an increase in the torque produced. The highest position is the drill mode and is indicated by a drill bit icon. In this position the clutch will not operate.

PIVOTING THE DRILL HEAD - FIGURE 5

There are five positions in which the drill head can be pivoted. To pivot the drill head, push down on the release button shown in figure 5 and rotate the head. Release the button slightly prior to reaching the desired position. Continue moving the drill head until it locks into place. The drill head should always be secured into one of the five positions.

QUICK CONNECT

BIT CHANGE SYSTEM (FOR HEX SHANK BITS) - FIGURE 6

To insert a screwdriver bit or other hex shank accessory into the QUICK CONNECT

hex shaft, push the bit in until you hear it click into place. To remove the bit, hold the drill as shown in figure 6. Push in evenly on the spring loaded collar with two fingers and pull the bit straight out.

SCREW DRIVING

For driving fasteners, the reversing button should be pushed to the left. Use reverse (button pushed to the right) for removing fasteners. When moving from forward to reverse, or vice versa, always release the trigger switch first.

ON BOARD BIT STORAGE

A screwdriver bit storage slot is built-in to the area just above the battery.

DRILLING

• Use sharp drill bits only.

• Support and secure work properly, as instructed in the Safety Instructions.

• Use appropriate and required safety equipment, as instructed in the Safety Instructions.

• Secure and maintain work area, as instructed in the Safety Instructions.

• Run the drill very slowly, using light pressure, until the hole is started enough to keep the drill bit from slipping out of it.

• Apply pressure in a straight line with the bit. Use enough pressure to keep the bit biting but not so much as to stall the motor or deflect the bit.

• Hold the drill firmly with two hands to control its twisting action.

• DO NOT CLICK THE TRIGGER OF A STALLED DRILL OFF AND ON IN AN ATTEMPTTO START IT. DAMAGE TO THE DRILL CAN RESULT.

• Minimize stalling on breakthrough by reducing pressure and slowly drilling through the last part of the hole.

• Keep the motor running while pulling the bit out of a drilled hole. This will help reduce jamming.

• Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. The lubricants that work best are sulphurized cutting oil or lard oil.

• When using twist drill bits to drill holes in wood, it will be necessary to pull the bits out frequently to clear chips from the flutes.

• Make sure switch turns drill on and off.

WARNING: It is important to support the work properly and to hold the drill firmly to

prevent loss of control which could cause personal injury. If you have any questions on how to properly operate tool, call: 1-800-54-HOW-TO (544-6986).

DRILLING IN WOOD

Holes in wood can be made with the same twist drill bits used for metal or with spade bits. These bits should be sharp and should be pulled out frequently when drilling to clear chips from the flutes.

DRILLING IN METAL

Use a cutting lubricant when drilling metals. The exceptions are cast iron and brass which should be drilled dry. The cutting lubricants that work best are sulfurized cutting oil or lard oil.

DRILLING IN MASONRY

Use carbide tipped masonry bits. Refer to Drilling section. Keep even force on the drill but not so much that you crack the brittle material. Asmooth, even flow of dust indicates the proper drilling rate.

TROUBLESHOOTING

Problem

Possible Cause Possible Solution

• Unit will not start. • Battery not installed properly. • Check battery installation.

• Battery not charged. • Check battery charging requirements.

• Battery will not charge. • Battery not inserted into charger. • Insert battery into charger until red LED appears.

• Charger not plugged in. • Plug charger into a working outlet. Refer to “Important Charging Notes” for more details.

• Check current at receptacle by plugging in a lamp or other appliance.

• Check to see if receptacle is connected to a light switch which turns power off when you turn out the lights.

• Surrounding air temperature • Move charger and tool to a

too hot or too cold. surrounding air temperature

of above 40 degree F(4,5°C) or below 105 degree F (+40,5°C).

For assistance with your product, visit our website www.blackanddecker.com for the loca- tion of the service center nearest you or call the BLACK & DECKER help line at

1-800-544-6986.

Maintenance

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid. An occasional application of a household oil to the Quick Connect

hex shaft will help

prevent rust. IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment (other than those listed in this manual) should be performed by authorized service centers or other qualified service organizations, always using identical replacement parts.

The RBRC™ Seal

The RBRC™ (Rechargeable Battery Recycling Corporation) Seal on the nickel-cadmium battery (or battery pack) indicates that the costs to recycle the battery (or battery pack) at the end of its useful life have already been paid by Black & Decker. In some areas, it is illegal to place spent nickel-cadmium batteries in the trash or municipal solid waste stream and the RBRC program provides an environmentally conscious alternative. RBRC in cooperation with Black & Decker and other battery users, has established programs in the United States and Canada to facilitate the collection of spent nickelcadmium batteries. Help protect our environment and conserve natural resources by returning the spent nickel-cadmium battery to an authorized Black & Decker service center or to your local retailer for recycling. You may also contact your local recycling center for information on where to drop off the spent battery, or call 1-800-8-BATTERY.

Accessories

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call:

1-800-54-HOW-TO (544-6986).

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous. The following accessories should be used only in the sizes specified below: BITS, METALDRILLING – Up to 3/8" (9.5mm); BITS, MASONRY DRILLING – Up to 3/8" (9.5mm); WOOD DRILLING – Up to 1/2" (12.7mm).

Service Information

All Black & Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the Black & Decker location nearest you. To find your local service location, refer to the yellow page directory under "Tools—Electric" or call:

1-800-54-HOW TO. (544-6986)

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways. The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer). Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required. Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges. The second option is to take or send the product (prepaid) to a Black & Decker owned or authorized Service Center for repair or replacement at our option. Proof of purchase may be required. Black & Decker owned and authorized Service Centers are listed under "ToolsElectric" in the yellow pages of the phone directory and available on our website www.blackanddecker.com. This warranty does not apply to accessories. This warranty gives you specific legal rights and you may have other rights which vary from state to state. Should you have any questions, contact the manager of your nearest Black & Decker Service Center. This product is not intended for commercial use. Free Warning Label Replacement: If your warning labels become illegible or are missing, call 1-800-544-6986 for a free replacement.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

+ 4 hidden pages