![](/html/b2/b239/b239e54521a928f57f016165304fbdcd2f8225b8165b7af67cfb9af537011c00/bg1.png)
Grasp both switch handle and
front knob handle firmly. Turn
tool “ON” and use tool freely
v\/ithoL!t forced effort or exces™
sive pressure. In most cases,
the weight of the tool will
provide sufficient pressure.
Move the sander in any direc
tion over the work area. (When
sanding wood, it Is not neces
sary to sand only with the
grain). Sand only long enough
to obtain a smooth surface-
cutting action is rapid and too
much material may be removed
by prolonged sanding.
For best results in wood sand
ing, sand first with coarse
paper, then with medium paper,
and last with fine paper. To ob
tain an exceptionally smooth
surface, wet the wood with a
rag or sponge and let the wood
dry. The grain of the wood will
then raise slightly and the sur
face will feel rough. Resand
with B&D 150 or 4/0 grit paper
for extra smooth results.
111
III
FACTORY SALES end SERVICE CENTERS
ALABAMA 35233, Birmingham, 1717 Third Ave,, So
ARIZONA 85007, Phoenix. 537 E. McDowell Rd
ARKANSAS 72201. Little Rock, 519 West Seventh St..
CALIFORNIA 92802, Anaheim, 1235 S. Euclid Ave...
90007, Los Angeles, 2432 S. Broadway....
94606, Oakland, 1107 E. 14th St
95814, Sacramento, 1915 Seventeenth St...
92105, San Diego, 3811 El Cajon Blvd
95050, Santa Clara, 2291 The Alameda
94080, South San Francisco, 1139 Airport Blvd
COLORADO 80204, Denver, 675 Kalamath St...
CONNECTICUT 06114, Hartford, 131 Meadow St
FLORIDA 32208, Jacksonville. 5224 Pearl Street
33147, Miami, 2075 N. W. 54th Street
32806, Orlando, 940 So. Orange Ave...... .................305
33609, Tampa, 3407 S. Dale Mabry Hwy
GEORGIA 30313, Atlanta, 316 Techwood Dr., N.W
HAWAII 96813, Honolulu, 675 Auahi St
ILLINOIS 60607, Chicago, 1100 W. Jackson Blvd
60646, Chi., Lincolnw’d, 6710 N. Crawford Ave.
60655, Chicago, 10708 S. Western Ave...
INDIANA 47708, Evansville. 931 Bond St
46207, Indianapolis, 1125 W. 16th St.
IOWA 50312, Des Moines, 2811 Ingersoll Ave
KANSAS 67214, Wichita, 203 No. Mathewson St.................316
KENTUCKY 40221, Louisville, 4407 Park Blvd.
LOUISIANA 70112, New Orleans. 2010 Poydras St.
MARYLAND 21211, Baltimore, 203 W. 28th St
21205, Baltimore, 4712 Erdman Ave
20710, Bladensburg, 4501 Baltimore Ave.....................301
21204, Towson, 701 E. Joppa Rd
MASSACHUSEHS 02135, Boston,
12 Market St. (Brighton)
MICHIGAN 48219, Detroit, 18133, W. McNichols Rd.
48234, Detroit, 11360 East Seven Mile Rd
49509, Grand Rapids, 1296 36th St. S.W.
MINNESOTA 55408, Minn., 2815 Nicollet Ave....
MISSOURI 64108, Kansas City, 2705 McGee Tfcwy....
63110. St Louis, 615 S. Vandeventer Ave
NEBRASKA 68102. Omaha, 2218 Leavenworth St
NEW JERSEY 07104, Newark, 868 Broadway
NEW MEXICO 87110, Albuquerque,
4700 Lomas Blvd., N.E
......................
.......................................617
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....................616
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....................201
.
.........
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.
.......714
........904
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BLACK & DECKER SALES AND SERVICE CENTRES
HALIFAX, N.S.:
QUEBEC, P.Q.:
MONTREAL, QUE.:
LONGUEUIL. ONT.:
OTTAV'/A, ONT.:
BROCKVILLE, ONT.:
SCARBOROUGH. ONT.:
DON MILLS (Toronto), ONT.:
THE QUEENSWAY (Toronto), ONT.:
ALABAMA, Montgomery
ALASKA. Anchorage
Fairbanks
ARIZONA, Tucson
CALIFORNIA, Fresno
Stockton
DISTRIBUTION CENTERS
CALIFORNIA 94804, Richmond, 1732 Wright Ave.
Phone: 415 235-4232
CONNECTICUT 06051, New Britain, 595 John Downey
GEORGIA 30315, Atlanta, 3271 Hamilton Blvd. S.W.
ILLINOIS 60018, Des Plaines, 2180 S. Wolf Road
MARYLAND 21074, Hampstead, Phone: 301 TE 3-4444
MISSOURI 64116, N. Kansas City, 1343 Murray Dr.
Drive, Phone: 203 225-8415
Phone: 404 761-8031-2
Phone: 312 827-7145
(Sales Office: 312 827-0083)
Phone: 816 VI 2-6350
803 McLean Street
330 St. Roch Street
7865 St. Lawrence Blvd.
1568 Chemin De Chambly
285 Richmond Rd.
Central Avenue
729 Kennedy Road
2 Valleybrook Drive
1180 The Queensway
CONNECTICUT, New Haven
DELAWARE, Wilmington
FLORIDA, Pensacola
IDAHO, Boise, Lewiston
INDIANA, South Bend
Area Telephone
Code No.
324-6691
...205
...205
...602
AL 8-1332
602
...501
FR 2-3040
501
...714
772-4050
...213
RI 9-0371
...415
ТЕ 4-5944
...916
444-3188
...714
AT 1-333T
...408 241-9162
....
408
...415 871-7278
...
415
222-0621
...303
.....303
249-6241
...203
„203
836-8351
...904
356-2951
...305
305
...305 NE 3-9839
241-4015
...813
813
...404 JA 4-0431
....404
...808 569-374
808
...312
TA 9-3500
..312
...312
OR 3-0923
312
...312 BE 3-6832
...812 425-4269
812
632-5569
...317
317
CH 4-7257
...515
515
FO 3-6571
...316
366-1495
...502
502
522-2544
...504
.504
НО 7-7411
...301
...301
485-5550
...301
301
779-3808
,...301
VA 3-4400
...301
.301
ST 2-6264
,...617
534-8880
....313
313
527-5010
....313
313
534-7708
...616
...612 TA-3-5283
612
....816 HA 1-1493
816
...314 JE 3-2210
314
345-2330
....402
..402
HU 3-1076
....201
265-6401
....505
AUTHORIZED SERVICE STATIONS
MAINE, Westbrook
MINNESOTA, Moorhead
MISSISSIPPI. Jackson
MONTANA, Billings
NEVADA, Reno
NORTH CAROLINA, Raleigh
Towson, Md„ Hampstead. Md., U.S.A.;
Brockville, Ontario, Can.; Harmondsworth
Middx., Maidenhead, Spennymoor,
England: Croydon, Vic., Australia; Lyon,
NEW YORK 14209, Buffalo, 881 W. Delavan Ave
10462, New York, 1894 E. Tremont Ave. (Bronx)
10014, New York, 227 Varlck St (Manhattan)
11377, New York. 56-15 Queens Blvd. (Woodside)
14620, Rochester, 476 Clinton Ave., S„
13224, Syracuse, 2140 Erie Blvd., E
NORTH CAROLINA 28206, Charlotte, 1710 W. Graham St......704 FR 5-3791
28306, Fayetteville, P.O. Box 4305, Highway 301, S
27403, Greensboro, 1032 West Lee St
OHIO 45203, Cincinnati, 1225 Western Ave
44113, Cleveland, 3901 Detroit Ave..
43202, Columbus, 3293 N. High St..
45420, Dayton, 617 Watervliet Ave....
44139, Solon, 6225 Cochran Rd
43606, Toledo, 2629 W. Central Ave
OKLAHOMA 73106, Oklahoma City, 1717 Linwood Blvd
74114, Tulsa, 2602 So. Harvard St
OREGON 97209, Portland, 1640 N.W. Johnson St.
PENNSYLVANIA 17112, Harrisburg,
6070 Allentown Rd
17604, Lancaster, 715 Fountain Ave....
19103, Philadelphia. 333 N. 20th St...
15232, Pittsburgh, 5437 Baum Blvd
RHODE ISLAND 02914, East Providence,
9777 Pawtiirkflt Диа 4П1 ДТДЛКЧЧ
SOUTH CAROLINA 2960l7'Green^fé7407*PendÌe^ 232-3038
TENNESSEE 37917, Knoxville, 1123 N. Central St
38106, Memphis, 921 South Third St.....
37210. Nashville, 533 Fourth Ave., South,
TEXAS' 79106, Amarillo, 3008 West 6th Ave
75207, Dallas, 1808 N. Industrial Blvd
76103, Fort Worth, 1801 Bomar St
UTAH 84115, Salt Lake City, 1541 S. Second West
VIRGINIA 22046, Falls Church, 129 Annandale Rd
23517, Norfolk, 337 West 21st St.............
23222, Richmond, 1424 Chamberlayne Ave
WASHINGTON 98109, Seattle, 434 Eighth Ave. N
WEST VIRGINIA 25301, Charleston,
WISCONSIN 53213, Milwaukee, 6301 Blue Mound Rd
MANUFACTURING PLANTS
Lancaster, Pa.; Solon, Ohio;
France: Milan, Italy
...........................
........................
...........................
............................... 216 CH 8-5330
..........................
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77003, Houston, 105 Sampson St
78210, San Antonio, 1314 S. St. Mary’s St
99202, Spokane, 3025A E. Mission Ave
116 Washington St, East.
HAMILTON, ONT.
LONDON, ONT.
WINNIPEG, ST. JAMES,
REGINA, SASK.
CALGARY, ALTA.
EDMONTON, ALTA.
VANCOUVER, B.C.
OHIO, Youngstown
PENNSYLVANIA, Allentown
Erie
SOUTH CAROLINA, Charleston
Columbia
SOUTH DAKOTA, Rapid City
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MAN.
SALES AND SERVICE SUBSIDIARIES
Vienna, Austria; Brussels, Belgium: Copenhagen,
Denmark; Dusseldorf, Germany; Mexico, D.F.,
Monterrey, Guadalajara, Mexico: Rotterdam,
Netherlands; Auckland, Wellington, Christchurch,
New Zealand: Olso, Norway; Johannesburg,
Cape Town. Durban, South Africa; Barcelona,
Spain; Qoteborg C, Sweden; Zurich, Switzerland;
BLACK & DECKER, INC., Urbanización Industrial
Julia, Caparra Heights, San Juan, Puerto Rico
Area Telephone
Code No.
............
...
716 TT 4-6220
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...................703 649-9245
.........................509 KE 4-7188
180 Parkdale Ave. North
631 Commissioners Rd. E.
934 St. James St.
1076 Albert Street
1003 nth Ave.. S.W.
11440 Ave. - 142nd Street
24 West 2nd Avenue
Caracus, Venezuela
212 SY 2-2700
.........212 WA 9-6450
...........
212 DE 5-1042
716 454-3814
315 446-3086
......
919 425-1181
...........
..919 275-4487
513 421-2275
216 OL 1-4243
614 AM 8-5797
513 252-1821
419 475-6771
........
405 CE 2-7515
.........918 747-1558
...............
503 CA 8-8631
..............717 K1 5-0651
..............
717 EX 3-5831
..215 LO 4-5520
412 362-2700
...............
615 546-2481
.901 WH 2-3244
615 254-0110
806 DR 3-1531
...214 RI 1-6401
817 ED 6-0175
713 CA 8-7521
.......
..512 LE 4-4611
...............
801 HU 6-7056
........
......
703 533-1147
703 625-6888
................
206 MA 3-6442
...
304 343-0289
.............
414 GR 6-7800
TEXAS, Corpus Christi
El Paso, Harlingen
Lubbock
VIRGINIA, Roanoke
WASHINGTON, Yakima
WEST VIRGINIA, Wheeling
Fig. 2
FORM No. 975003 1/73
III
B-D
III
“Black & Decker guarantees, for one year from date of pur
chase, to correct by repair or parts replacement, without
charge, any defect due to faulty material of workmanship. Sim
ply return the complete unit, transportation prepaid, to any
Black & Decker Service Centre or authorized Service Station.
Naturally, we assume no responsibility for damage caused by
misuse, careless handling or where repairs have been made or
attempted by others. No other guarantee, written or verbal, is
authorized by us."
Block s Decker
RM>!D
EXCHANGE
SERVICE
Black & Decker mfg. co, ltd. brockville, Ontario
This tool is protected by Rapid Exchange
Service. See guarantee above.
Printed in Canada
This booklet is provided for your convenience in
the use and care of your new Black & Decker tool.
These instructions include operation, safety pre
cautions, preventive maintenance, maintenance
and other pertinent data to assist you in assuring
long life and dependable service.
4015
HEAVY-DUTY
FINISHING
SANDER
TYPES 1A & 2
![](/html/b2/b239/b239e54521a928f57f016165304fbdcd2f8225b8165b7af67cfb9af537011c00/bg2.png)
MOTOR:
Your Black and Decker tool is powered by a B&D built “Universal” motor. It operates, at nameplate
voltage on Alternating Current (25 to 60 cycles) or on Direct Current. Voltage variation of more than
10% will cause loss of power and overheating. All B&D tools are factory-tested; if this tool does not
operate, check the following: Supply line for blown fuses; plug and receptacle for contact; carbon
brushes.
COMMUTATOR AND BRUSHES:
Inspect carbon brushes often. Replace when brushes are worn down to identifying letter or groove or
when spring exerts insufficient pressure to hold brush against commutator. Keep brushes clean and
sliding freely in guides. Inspect commutator for dirt and excessive wear. If dirty or rough, clean lightly
with very fine sandpaper (not emery cloth). If badly worn or grooved, send tool to our nearest service
station for repair (see back page).
GROUNDING: o,......
These units are equipped with approved 3-conductor cord and 3-blade grounding type
attachment plug cap to be used with the proper grounding type receptacle, in accord
ance with the Canadian Electrical Code.
Grounding '
1» longoit ol Г
(He 3 bhidei-X
m
PARTS IDENTIFICATION
4015 H.D. FINISHING SANDER, 3.0 AMPS., 10,000 O.P.M.
Index
No. Part No,
1 57005
2
61037 motor housing
¡dent sticker
Part Description Quantity
3 36478 attach, plug (120V)
37140 attach, plug (150-250V)
4 36480-98 cord & plug (includes
item 3) (120V)
37142 cord & plug (includes
item 3) (150-250V)
24288 cord protector
5
6 8033 cord clamp
7
7895
8 418
#8-32 X % RH screw
#8 lockwasher
1 2
9 1747 lead terminal
10
20404
11 1991
tl2
26192 lead terminal
13
49352
62051
tl4 32114
15 1988
#5-40 x %2 term, screw
#6 lockwasher
switch 100-120V
switch 150-250V
wire connector
#8-32 X % RH screw
16 46210 br. hold plug
17 46211
brush assembly 100-120V
50946 brush assembly 150-250V
18 61208 brush holder
t Omit on 150,
WHEN ORDERING REPLACEMENT PARTS, YOU MUST GIVE UNIT, TYPE AND CATALOG NUMBER AS SHOWN ON NAMEPLATE, PLUS
220, and 240 volt units.
Index
No. Part
19
1
20
1
1
1
No. Part Description
46212-01 lead terminal
59320-71 field (120V)
59320-73 field (150V)
59320-95 field (lOOV)
59320-75 field (220V)
21
1
1
1
1
1
61138
22
61137 clamp
23 1789
30611 rubber plug 3
24
25 67140
26
89559-31 armature 120V
bearing retainer
#8-32 X
1/2
FH screw
ball bearing
89560-33 armature 150V
1
2
2
2
1
1
1
1
2
2
2
2
89560-35 armature 220V
89559-55 armature lOOV
27 58814
28 58876
29 54301
61139 bearing retainer
30
63896 flexible coupling
31
32 89773
33 61140
34 61038
379 #8-32 X % FH screw & w 1
35
36 640
37
99410-
PART NUMBER AND NAME OF PART NEEDED.
fan
spacer
ball bearing 2
eccentric
spring
cover housing
#8-32 X1 FH screw
■38 #8-32x2% FH screw
Quantity No.
Index
65393
38
2
39 975002
1
40 3041
1
1
1
1
4
66181
41
42 65427
58871 base plate
43
4
44 58874
58897 bumper
45
1
46
1
1
1
1
1
1
1
1
58815
47
67374
48
5927-01
49 416
50 10584
51 417
52
34935
53 59998
55 66178 damper pad
1
Parts Not Shown—
2
1
59633 connection diagram
1
3
Part No. Part Description Quanti^
#8-32x2% FH screw
nameplate
drive screw
flexible post
post spacer; includes
item 55 (2)
(includes 44, 45, 46,
47)
spring
clamp
roll pin
washer
% lockwasher
%-28x% RH screw
#10 lockwasher
#10-32 X %2 screw
base plate & pad
CABLE:
The cable is the “life line” of
your tool — keep it clean by
wiping it off occasionally.
Keep it out of oils and
greases which ruin the rub
ber. Coil it neatly when not
in use and avoid dragging it
across sharp surfaces or us
ing it as a handle to lift the
Ampere rating
(on nameplate)
Ext. Cable length
25 ft.
50 ft.
75 ft.
100 ft.
150 ft.
200 ft.
0 to
2.0
18
18
18
18 16
16 14
16 14
2.10 to
3.4
18
18
18
3.5 to
5.0
Wire Size (A.W.G.)
18
18
16 14
14
12
12
5.10 to
7.0
18
16
12
12
10
7.10 to
12.0
16
14
12
10
—
— —
12.1 to
16.0
14
12
10
___
___
tool.
When using the tool at a considerable distance from power source, an extension cable of adequate
size must be used to prevent loss of power and over-heating. Use the table below for 120 volt tools.
For 220 volt tools, use wire size corresponding to an extension length of Vz the contemplated length.
SAFETY PRECAUTIONS:
1. ALWAYS BE SURE THAT THE TOOL IS PROPERLY GROUNDED.
2. BEFORE MAKING ANY ADJUSTMENTS, ATTACHING ABRASIVE PAPER, INSPECTING, CHANGING
BRUSHES, OR AT ANY TIME TOOL IS NOT IN USE, BE SURE THAT THE SWITCH IS IN THE “OFF”
2
1
2
4
POSITION AND THAT THE TOOL HAS BEEN DISCONNECTED FROM THE POWER SUPPLY.
SWITCH:
These tools are equipped with a trigger switch and locking pin. To start tool, depress trigger; to stop
tool, release trigger. To lock trigger in “ON” position for continuous operation, depress trigger, push in
2
1
2
2
2
2
1
1
1
4
4
1
4
locking pin (located next to trigger), and release trigger. To release locking mechanism and turn tool
“OFF”, depress and release trigger.
LUBRICATION:
This tool has been completely lubricated at the factory and is ready for use. No further periodic lubri
cation is necessary. All bearings are closed type, grease sealed ball bearings which require no lubri
cation.
ATTACHING ABRASIVE PAPER:
1. UNPLUG TOOL FROM POWER SUPPLY.
2. DEPRESS CLAMP AND HOLD IN OPEN POSITION — (see Fig. 2. on back cover), INSERT PAPER
AND RELEASE CLAMP.
3. DRAW PAPER TIGHT ACROSS PAD TOWARD BACK OF UNIT AND REPEAT SAME OPERATION AS
ABOVE.
ACCESSORY AND REPLACEMENT PARTS FOR NO. 4015 SANDER
Model No. 59991. Felt Pad and Plate is available for use as an accessory or replacement part.
Model No. 59998. Rubber Pad and Plate (standard with the No. 4015 Sander).
ABRASIVE PAPER 41/2" x 11'
U1416 60 grit
size
U1417 100 grit
U1418 150 grit