Black & Decker SR650 User Manual

IHSTBUCTION MANUAL

WARNING; FOR SAFE OPERATION
READ INSTRUCTION MANUAL.
IF YOU HAVE ANY QUESTIONS,
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KEY INFORMATION

YOU SHOULD KNOW

Shaper/Router

POUR LE FRANÇAIS, VOIR LA
COUVERTURE ARRIÈRE.

VEA EL ESPAÑOL EN LA

CONTRAPORTADA.

Always make certain that material is fed
into the cutter rotation whether unit is
operating in forward or reverse.

Remove material from cuts in small
amounts and in multiple passes. This will
preserve both motor and cutter life and
provide the highest quality of cut. Always
use sharp cutters and bits.

Make certain that spindle and router bit
lock nuts are tightened snugly before
each use.

WARNING: FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING SHAPER. ALWAYS WEAR EYE PROTECTION. DO NOT WEAR GLOVES,
NECKTIES, JEWELRY OR LOOSE CLOTHING. CONTAIN LONG HAIR. DO NOT OPERATE WITHOUT GUARDS IN PLACE. MAKE SURE CUTTER MEETS OR EXCEEDS SPEED
RATING OF TOOL. BE SURE SHAPER CUTTER IS PROPERLY SECURED, WITH KEYED WASHER DIRECTLY UNDER SPINDLE NUT, AND SPINDLE NUT TIGHT. DO NOT USE
AWKWARD HAND POSITIONS. KEEP FINGERS AWAY FROM REVOLVING CUTTER • USE FIXTURES WHEN NECESSARY. FEED WORKPIECE AGAINST ROTATION OF

CUTTER. DO NOT EXPO^ TO RAIN OR USE IN DAMP lOCATlOIS. SECURE TOOL PROPERLY TO PREVENT UNEXPEaED MOVEMENT. DO NOT OPERATE THIS MACHINE
WHILE UNDER THE INFLUENCE OF ALCOHOL OR DRUGS. FAILURE TO COMPLY WITH THESE WARNINGS MAY RESULT IN SERIOUS PERSONAL INJURY.

FORWARD/

RWfRSf SWITCH

OH/OFF SWITCH

WRENCHES

CUTTER DEPTH

HANDLE

ClEAlt FUSTIC GUARD

WODDEN FENCE BOARD

TABLE

MITER GAUGE

STORAGE

FENCE BRACKET

CENTER YOKE

SnOFICATIONS

l20Vohj

864 Worn

60 Hz

9Ami»

IMPORTANT SAFETY INSTRUCTIONS

WARNING: When using electric tools, basic safety precautions should

always be followed to reduce risk of fire, electric shock, and personal
injury, including the following:

READ Aa INSTRUCTIONS

Double Insulation

Double insulated tools are constructed throughout with two separate
loyers of electrical insulation or one double thickness of insulation
between you and the tool's electrical system. Tools built with this
insulation system are not intended to be grounded. As a result, your

tool is equipped with a two prong plug which permits you to use
extension cords without concern for maintaining a ground connection.

NOTE: Double insulation does not take the place of normal safety

precautions when operating this tool. The insulation system is for
added protection againsf injury resulting from a possible electrical
insulation failure within the tool.

CAUTION: When servicing use only identical replacement parts.

Repair or replace damaged cords.

Polarized Plugs

Polarized plugs (one blade is wider than the other) are used on
equipment to reduce the risk of electric shock. When provided, this
plug will fit into a polarized outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If It still does not fit, contact a

■ qualified electrician to install the proper outlet. Do not change the plug

in any way.

Safety Instructions For All Tools

• KEEP GUARD IN PLACE and in working order.

• REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of
checking to see that keys and adjusting wrenches are removed from
spindle before turning tool on.

• KEEP WORK AREA CLEAN. Cluttered areas and benches

invite accidents.

DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power
tools in damp or wet locations, or expose them to rain. Keep work
area well lignted.

KEEP CHILDREN AWAY. All visitors should be kept at a safe
distance from work area.

MAKE WORKSHOP KID PROOF with padlocks, master switches, or
by removing starter keys.

DON'T FORCE TOOL It will do the job better and be safer at the
rate for which it was designed.

USE RIGHT TOOL Don't force tool or attachment to do a job for
which it was not designed.

WEAR PROPER APPAREL No loose clothing, gloves, neckties, rings,
bracelets, or other jewelry to get caught in moving parts. Nonslip
footwear is recommended. Wear protective hair covering to contain
long hair.

ALWAYS WEAR SAFETY GLASSES. Also use face or dust mask if
cutting operation is dusty. Everyday eyeglasses have only impact
resistant lenses, they are NOT safely glasses.

DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTMN TOOLS WITH CMtE. Keep tools sharp and clean for best

and safest performance. Follow inshbctions for lubricating and
changing accessories.

DISCONNECT TOOLS before servicing; when changing accessories
such as blades, bits, cutters, etc.

REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure
switch is in OFF position before plugging in. If a power failure
occurs and switch is left on, tool will start immediately when
power is restored.

USE RECOMMENDED ACCESSORIES. The use of improper
accessories may cause risk of injury to persons.

NEVER STAND ON TO^ Serious injury could occur if the tool is
tipped or if the cutting tool is unintentionally contocted.

CHECK DAMAGED PARTS. Before further use of the tool, a guard or
other part that is damaged should be corefully checked to o^rmine
that it will operate properly and perform its intended function—
check for alignment or moving parts, binding of moving parts.

breakage of parts, mounting and any other conditions that may
affect its operation. A guard or other part that is damaged should
be properly repaired or replaced. Do not use tool if switch does not
turn it on and off.

• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF.
Don't leave tool until it comes to a complete stop.

• DO NOT OPERATE ElEaRIC TOOLS NEAR FLAMAAABLE UQUIDS

OR IN GASEOUS OR EXPLOSIVE ATMOSPHERES. Motors in these
tools may spark and ignite fumes.

• EXTENSION CORDS. Make sure your extension cord is in good

condition. When using an extension cord, be sure to use one heavy
enough to carry the current your product will draw. An undersizeci
cord will cause a drop in fine voltage resulting in loss of power and
overheating. The table on page 2 snows the correct size to use
depending on cord length and nameplate ampere rating. If in
doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.

Volh Ibtei Ungth of Cord in Fm)

120V 0-25 26-50 5M00 101*150
240V
Ampere Rah'ng
More Noi more
Thon Than
Ô *
6 * 10 18 16
10 ■ 12 16 16 14 12

12 * 16

Minimum Gog« for Cord Seh

________

0*50 51*100 101*200 201*300

American Wire Goge

6 18 16 U

14 12

\4

14 12

Nol Recommended

• OUTDOOR USE EXTENSION CORDS. When tool is used outdoors,

use only extension cords intended for use outdoors and so marked.

• STAY ALERT, Watch what you are doing. Use common sense. Do

not operate tool when you are tired.

Additional Safety Rules for the Shoper/Router

• KEEP GUARDS in place and in working order.

• WARNING; Do not operate your shaper/router until it is completely

assembled and installed according to the instructions.

• MAKE SURE wiring codes and recommended electrical connections

are followed.

’ NEVER turn the Shaper/Router ON before clearing the table of all

objects (tools, scraps of wood, etc.).

' DO NOT process materials less than 12" (30 cm) in length or 4"

(10 cm) in width without special supporting fixtures.

' ALWAYS use a miter gage when edge shaping work less than

6" (15 cm) wide.

AVOID awkward hand positions where a sudden slip could allow
your hand to contact the cutter.

KEEP hands away from cutting tool.
NEVER run the stock between the fence and the cutter.
DO NOT feed material that is warped, cantains knots or is

embedded with foreign objects, such as nails or staples.
NEVER start the Shaper/Router with the stock in contact with

the cutter.
ALWAYS use auxiliary guard for any operation when the fence has

been removed.
NEVER perform layout, assembly or set-up work on the table while

the shaper is operating.
KEEP cutting tools sharp and free from rust and pitch.

THE WOODEN FENCE BOARDS should be adjusted as close to the
clear plastic guard as possible.

ALWAYS lock fence hardware securely after making
fence adjustments.

MAKE CERTAIN cutting tools are properly secured before

starting machine.
WARNING: For your own safety, read instruction manual before

operating shaper.
a) Be sure keyed washer is directly under spindle nut and spindle

nut is tight.
b) Feed workpiece against rotation of cutter.
c) Use auxiliary guard when adjustable fence is not in place.
DO NOT perform any operation freehand. ALWAYS use fence for

straight shaping; miter gage for end shaping; and starting pin and
cutters with rub collars for curve shaping.

• CAUTION: If a power failure occurs and the switch is left ON, the

tool will start immediately when power is restored.

> ALWAYS a collar or bearing guide must be used when cutting if the

fence assembly is removed.

■ ALWAYS use guards provided with the machine.
' ALWAYS feed against the cutter rotation, as shown in Figure A.

• WHEN SHAPING with collars and starting pin, the collar MUST
have sufficient bearing surface against the workpiece to prevent
erosion, as shown in Figure B. Figure C, illustrates the wrong way
for this operation as the collar DOES NOT have sufficient
bearing surface.

WHEN SHAPING OR ROUTING with collars and starting pin, the
workpiece must be fairly wide in proportion to the cut being made
as shown in Figure D. UNDER NO CIRCUMSTANCES should short
workpieces of narrow material be shaped against the collars as
shown in Figure E. .

WHEN SHAPING with collars and starting pin, the cutter should be
positioned below the collar whenever possible, <

positioned below the collar whenever possible, os shown i
Figure F.

MAKE all adjustments with the power OFF.
KEEP cutter guards in place and in working order.
WEAR EAR PROTECTION when operating this tool.
YOUR HANDS MUST ALWAYS remain at a safe distance — at least

6" (15 cm) — away from the cutter to avoid making contact with
the cutter should loss of control occur.

USE an auxiliary or scrap piece to push the workpiece and use
auxiliary guides made from other scrap pieces clamped to the table
and/or fence, if necessory, to keep your hands safely away from
the cutter.

USE RECOMMENDED ACCESSORIES. The use of improper

accessories may cause risk of personal injury.

SAVE THESE INSTRUaiONS FOR FUTURE USE

o

CORRE0

CUTTiR

CUTTER CORRECT

CUITEIi

ROTATION

INCORRECT

INCORRECT