Black & Decker RTX-6, RTX-B User Manual

GENERAL SAFETY RULES

WARNING:

Read and understand all instructions. Failure to follow all instructions listed

below may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.

• Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust
or fumes.

• Keep bystanders, children, and visitors away while operating a power tool.

Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Double Insulated tools are equipped with a polarized plug (one blade is wider than
the other). This plug will fit in a polarized outlet only one way. If the plug does not fit
fully in the outlet, reverse the plug. If it still does not fit, contact a qualified
electrician to install a polarized outlet. Do not change the plug in any way. Double

Insulation eliminates the need for the three wire grounded power cord and grounded
power supply system.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is grounded.

• Don’t expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

• Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an
outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace
damaged cords immediately.Damaged cords increase the risk of electric shock.

• When operating a power tool outside, use an outdoor extension cord marked "W-A"
or "W". These cords are rated for outdoor use and reduce the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use tool while tired or under the influence of drugs, alcohol, or medica­tion. A moment of inattention while operating power tools may result in serious personal

injury.

• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your

hair, clothing , and gloves away from moving parts. Loose clothes, jewelry, or long hair
can be caught in moving parts.

• Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with

your finger on the switch or plugging in tools that have the switch on invites accidents.

• Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that

is left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and bal-

ance enables better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,

hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure and support the workpiece to a stable

platform. Holding the work by hand or against your body is unstable and may lead to loss

of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the

job better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled

with the switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments,

changing accessories, or storing the tool. Such preventive safety measures reduce the
risk of starting the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are

dangerous in the hands of untrained users.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained

tools with sharp cutting edges are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any other

condition that may affect the tool’s operation. If damaged, have the tool serviced before
using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool may become hazardous when used on
another tool.

SERVICE

• Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of electric shock or injury.

SPECIFIC SAFETY RULES

• Accessories must be rated for at least the speed recommended on the tool warning
label. Wheels and other accessories running over rated speed can fly apart and cause

injury.

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min........................minutes ......................alternating current

......................direct current

n

o........................no load speed

..........................

Class II Construction

........................earthing terminal

........................safety alert symbol .../min ..................revolutions or

reciprocations
per minute

ADDITIONAL SAFETY RULES F0R ROTARY TOOLS

ALWAYS WEAR EYE PROTECTION WHEN USING THIS TOOL!

• If accessory jams, turn tool off and disconnect from power supply before freeing
accessory from the jam.

• Hold tool by insulated gripping surfaces when performing an operation where the
cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will

make exposed metal parts of the tool “live” and shock the operator.

• When using cutoff wheels always have the work securely clamped. Never attempt to
hold the work with one hand while using any cutting accessory.

• Keep hands away from rotating accessories.

• Allow accessories and collets to cool before touching with bare hands. They will be
hot after using.

• Insure there are no foreign objects in the workpiece such as nails which if hit could

cause loss of control of unit.

• Always feed the cutter into the material in the same direction as the chips are being
thrown. Feeding the tool in the wrong direction can cause loss of control.

• Keep handles dry, clean, free from oil and grease. This will enable better control of the
tool.

• When cutting wood, extra care should be taken to avoid inhalation and minimize skin

contact.

• Wear ear protection. Noise level may be amplified when using tool in enclosed spaces.

• The RTX has an internal speed control, never use an external speed control on this

unit.

• Do not use worn accessories.

• Do not use grinding wheels that have cracks.

• When turning tool on, hold it away from your face, since a damaged accessory

could come apart.

CAT. NO. RTX FORM NO. 397438-00 Copyright©2000 Black &Decker (JUNE 00 -1) PRINTED IN CHINA

VEA EL ESPAÑOL EN LA CONTRAPORTADA.

SAVE THIS MANUAL FOR FUTURE REFERERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO YPÓLIZA
DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES
DE USAR ELPRODUCTO.

INSTRUCTION MANUAL

KEY INFORMA TION YOU SHOULD KNOW :

• Do not tighten the collet nut without an accessory bit in place.

• Do not engage spindle lock until tool has come to a complete stop.

6

5

4

3

Collet nut

Écrou de la douille

Tuerca de la

mordaza

Collet

Douille

Mordaza

Spindle

Arbre

Flecha

6

5

4

1

Spindle Lock

Dispositif de verrouillage de l’arbre

Seguro de la flecha

On/Off Switch

Interrupteur

Interruptor de encendido y

apagado

On/Off Switch

Interrupteur

Interruptor de encendido y apagado

6

8

Driver Nut

Écrou de l'arbre

d'entraînement

Tuerca del mando

Flexible Shaft
Arbre flexible

Eje flexible

9

Driver Nut

Écrou de l'arbre

d'entraînement

Tuerca del mando

6 " (150mm)
150 mm 6 po

150 mm (6 pulg.)

Housing Cap

Couvercle du boîtier

Tapa de la carcaza

Catalog Number RTX

Tool Hanger

Douille de serrage

Pinza portapiezas

5

4

2

7

6

5

4

BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-54-HOW-TO

(544-6986)

IF YOU SHOULD EXPERIENCE A PROBLEM

WITH YOUR BLACK & DECKER PURCHASE,

CALL 1-800-54-HOW-TO (1-800-544-6986).

IN MOST CASES, A BLACK & DECKER REPRESENTATIVE

CAN RESOLVE YOUR PROBLEM OVER THE PHONE.

IF YOU HAVE A SUGGESTION OR COMMENT,

GIVE US A CALL. YOUR FEEDBACK IS VITAL

TO THE SUCCESS OF BLACK & DECKER'S QUALITY

IMPROVEMENT PROGRAM.

6

5

4

6

5

4

6

5

4

WARNING:Some dust created by power sanding, sawing, grinding, drilling, and other

construction activities contains chemicals known to cause cancer, birth defects or other
reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber. (CCA)

Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.

USE OF EXTENSION CORDS

Make sure the extension cord is in good condition before using. Always use the proper size
extension cords with the tool – that is, proper wire size for various lengths of cord and heavy
enough to carry the current the tool will draw. Use of an undersized cord will cause a drop in
line voltage resulting in loss of power and overheating. For proper size cords see chart
below.

SPINDLE LOCK LEVER

TURN OFF AND UNPLUG T OOLFROM POWER SUPPLY.
Fig.1 shows the ON/OFF switch and the spindle lock lever. To lock the spindle for changing

accessories, pull back on the spindle lock lever as shown in Figure 2. With the lever in the full
back position the spindle will lock. Install or remove the accessories as directed in this
manual. Release the spindle lock lever and you’re finished.

ON/OFF SWITCH

T o turn the tool ON, slide the switch button forward. The tool will immediately run at the speed
which is selected. Do not attempt to start tool with spindle lock engaged. It will not run.

SPEED SELECTION

To operate the tool, select the speed setting you wish with the speed wheel, shown in Fig 3,
and slide the ON/OFF switch forward. The speed setting can be adjusted either with the tool
on or off.

CAUTION: Because the RTX has a separate speed wheel for setting the speed (8,000 -

30,000 RPM), the tool will start at the speed where the speed wheel is set. Be sure switch is
fully OFF before plugging in.

The numbered positions,1 through 6 inscribed on the switch speed wheel, do not indicate
any precise speed but are good reference points. The higher the number, the higher the tool
speed.

The approximate speed at each setting is:

SPEED SETTING 1 2 3 4 5 6
APPROX. SPEED 8,000 12,000 19,000 24,000 28,000 30,000

(Actual RPM’s on your tool may vary .)

Be sure to select the proper speed for your rotary tool operation. The following chart
provides a speed guide for various operations.

If in doubt about the proper speed for your operation, test the performance at low speed
settings and gradually increase until a comfortable speed is found.

Cutting Metal . . . . . 5-6 Deburring . . . . . . . 4-5

Sanding Wood . . . . 5-6 Stripping Metal . . . 4-5

Sharpening. . . . . . . 3-5 Engraving Metal . . 4-5

Polishing . . . . . . . . 1-2 Drilling Holes. . . . . 4-5

Removing Rust. . . . 1-2

CAUTION: Never exceed the speed rating of the accessory being used.

CHANGING ACCESSORIES

Accessories are held in place by a collet and collet nut as shown in Figure 4.

To insert an accessory:

1. Turn off tool, allow it to come to a complete stop and disconnect from the power supply.

2. Pull back on the spindle lock lever (see Fig. 2) and grasp the collet nut.

3. Turn the collet nut counter-clockwise as shown in Fig. 5 until it is loose.

4. Insert the new accessory into the collet as far as it will go.

5. Tighten (clockwise) the collet nut securely. NOTE: The collet was designed to be hand
tightened and loosened only. Accessories naturally self tighten during use. A wrench is
provided with the tool for loosening. You should never need to tighten the collet nut with
the wrench. If a wrench is needed, use only the wrench provided. Do not use tools that
will mar the finish and could break the collet. Always ensure there is some accessory in
the collet before tightening. Tightening an empty collet can crack it.

6. Release the spindle lock lever and you’re finished.

7. If an accessory causes vibration it can usually be improved by loosening the collet nut,
pushing the accessory in as far as it will go and rotating it 1/4 turn then retightening the
collet.

CHANGING THE COLLET

Some accessories require different sized collets. The two collets used with Black & Decker
accessories are 1/8" (used for most accessories) and 3/32". Ensure your collet size
matches your accessory.

To change the collet:

1. Turn off tool, allow it to come to a complete stop and disconnect from power supply.

2. Pull back on the spindle lock lever (see Fig. 2) and grasp the collet nut.

3. Turn the collet nut counter-clockwise and remove the collet nut and the collet from the
threaded spindle (see Fig. 4).

4. Insert the new collet into the spindle.

5. Screw on the collet nut.

6. Release the spindle lock.

USING THE ROTARY TOOL

WARNING: Always wear eye protection.

When operating the tool be sure to hold it securely. For detail work, grip the contoured area
at the front of the tool, near the spindle. Before beginning a project, practice using the tool
on some scrap material until you get the "feel" of the tool. The rotary tool is small and easy to
use but don’t be fooled; it’s a real power tool and should be handled carefully and properly
as described in this manual. Don’t overload the tool. Performance is enhanced by letting the
tool do the work.

FLEXIBLE SHAFT RT5100 FLEXIBLE ROTARY TOOL EXTENDER

(Available as a separate accessory and included with catalog number RTX-2 only)

FLEXIBLE SHAFT INSTALLATION INSTRUCTIONS

1. Turn off tool, allow it to come to a complete stop and disconnect from power supply.

2. Remove the collet nut and collet from the tool by first pulling back on the spindle lock

lever and grasping the collet nut (Fig.2).

3. Turn the collet nut counter-clockwise and remove the collet nut and the collet from the
threaded spindle (see Fig. 4).Release the spindle lock.

4. Remove the silver housing cap (Fig.4) by turning counterclockwise.

5. Locate the driver nut and thread it onto the motor shaft (Fig. 6).

6. Screw the F

LEXIBLE SHAFT onto the rotary tool as shown in Fig. 7 insuring that the rotating

center core engages the square hole socket in the driver nut (Fig. 7). NOTE: Use caution
when screwing the metal housing of the shaft onto the threaded portion of the rotary tool.
Avoid cross threading.

7. The F

LEXIBLE SHAFT is now ready for use. To insert an accessory, Turn off tool, allow it to

come to a complete stop and disconnect from power supply. Place the provided lock pin
into the opening in the FLEXIBLE SHAFT hand piece and rotate collet nut until lockpin
engages hole in spindle (Fig. 8). With the shaft locked, turn the collet nut counter-clock­wise to loosen. Insert the accessory completely into the collet to avoid wobbling. Tighten
collet nut securely by hand. Remove lock pin.

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more American Wire Gage
Than Than
0-6 18 16 16 14
6 - 10 18 16 14 12
10 - 12 16 16 14 12
12 - 16 14 12 Not Recommended

8. The Flexible Shaft collet can be changed as described in the “Changing the Collet” sec­tion.

IMPORTANT: Avoid using the Flexible Shaft with a sharp bend as shown in Fig. 9. A radius
of 6" or larger is recommended. Atool hanger (Fig. 4) is provided to hang the tool when using
the flex shaft. The hanger secures the tool and helps avoid sharp bends on the flex shaft.

NOTE: The rotating center core can come out of the F

LEXIBLE SHAFT. This is not a problem.

Simply reinsert it into the FLEXIBLE SHAFT. If the center core gets dirty, wipe it off and apply a
very light film of high temperature grease. The square drive of the center core may not
engage the hand piece. To get it to engage, apply a light force to the tip of the center core
while rotating the handpiece collet nut.

MAINTENANCE

Use only mild soap and damp cloth to clean the tool. Never let any liquid get inside the tool;
never immerse any part of the tool into a liquid.

IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment (other than those listed in this manual) should be performed by authorized
service centers or other qualified service organizations, always using identical replacement
parts. Unit contains no user serviceable parts inside.

ACCESSORIES

Black & Decker offers a large selection of accessories available at your local dealer or
authorized service center at extra cost. Only Black & Decker accessories are recommended
for use in the RTX or B&D Flexible Shaft.

If you need assistance regarding accessories, please call: 1-800-54-HOW TO (544-6986).

CAUTION: Use only those accessories rated at 30,000 RPM or greater. Exception: Do
not operate wire brushes, bristle brushes, diamond dome sander, or 1-1/4” diamond wheels
at speeds greater than 15,000 RPM (speed setting #2). Never exceed the speed rating of the
accessory being used.

WARNING: The use of any accessory not recommended for use with this tool could be
hazardous.

SERVICE INFORMA TION

Black & Decker offers a full network of company-owned and authorized service locations
throughout North America. All Black & Decker Service Centers are staffed with trained
personnel to provide customers with efficient and reliable power tool service.

Whether you need technical advice, repair, or genuine factory replacement parts, contact
the Black & Decker location nearest you.

To find your local service location, refer to the yellow page directory under "Tools–Electric"
or call: 1-800-54-HOW TO (544-6986).

FULL FIVE-YEAR HOME USE WARRANTY

Black & Decker (U.S.) Inc. warrants this product for five years against any defects in
material or workmanship. The defective product will be replaced or repaired at no charge in
either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from
whom it was purchased (provided that the store is a participating retailer). Returns should
be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days
after the sale). Proof of purchase may be required. Please check with the retailer for their
specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or
authorized Service Center for repair or replacement at our option. Proof of purchase may be
required. Black & Decker owned and authorized Service Centers are listed under
"Tools–Electric" in the yellow pages of the phone directory.

This warranty does not apply to accessories. This warranty gives you specific legal rights
and you may have other rights which vary from state to state. Should you have any
questions, contact the manager of your nearest Black & Decker Service Center.

NOTE: This tool is designed, manufactured and tested to meet or exceed the needs of the
do-it-yourselfer in the execution of projects and repairs in and around the home. With proper
use it will provide the home owner with years of service. However, if you use tools for a living
and use this product or any of Black & Decker ’s other Consumer Home Use tools ON THE
JOBSITE you should know that they CANNOT BE COVERED UNDER OUR WARRANTY.

Modèle RTX

GUIDE D’UTILISATION

AVANT DE RETOURNER LE PRODUIT, PEU IMPORTE LA RAI-

SON PRIÈRE DE COMPOSER

1 800 544-6986

CONSERVER LE PRÉSENT GUIDE À TITRE DE RÉFÉRENCE.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Imported by

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

RENSEIGNEMENTS IMPORT ANTS

• On ne doit jamais serrer l’écrou de la douille de serrage sans y avoir d’abord inséré

une mèche ou un autre accessoire.

• Attendre que l’outil se soit complètement immobilisé avant d’engager le dispositif de

verrouillage de la broche.

MESURES DE SÉCURITÉ

AVERTISSEMENT :Lire et comprendre toutes les directives. Le non-respect de toutes

les directives suivantes présente des risques de secousses électriques, d'incendie ou de
blessures graves.

CONSERVER CES MESURES.

ZONE DE TRAVAIL

• S'assurer que la zone de travail est propre et bien éclairée. Des établis encombrés et
des endroits sombres présentent des risques d'accidents.

• Ne pas utiliser des outils électriques en présence de vapeurs explosives (comme
celles dégagées par des liquides, des gaz ou des poussières inflammables). Les

étincelles générées par le moteur des outils électriques peuvent enflammer les poussières
ou les vapeurs.

• Éloigner les curieux, les enfants et les visiteurs de la zone de travail lorsqu'on utilise
un outil électrique. Une distraction peut entraîner la perte de maîtrise de l'outil.

MESURES DE SÉCURITÉ RELATIVES À L’ÉLECTRICITÉ

• Les outils à double isolation comportent une fiche polarisée (une lame plus large que
l'autre). La fiche n'entre que d'une façon dans une prise polarisée. Lorsque la fiche
n'entre pas à fond dans la prise, essayer de nouveau après avoir inversé les broches
de la fiche. Si la fiche n'entre toujours pas dans la prise, communiquer avec un
électricien certifié afin de faire installer une prise polarisée. Ne modifier en aucune
façon la fiche. La double isolation élimine le besoin d'un cordon trifilaire mis à la terre et

d'un système d'alimentation mis à la terre.

• Éviter de toucher à des surfaces mises à la terre comme des tuyaux, des radiateurs,
des cuisinières et des réfrigérateurs. Les risques de secousses électriques sont plus
élevés si le corps de l'utilisateur est mis à la terre.

• Protéger les outils électriques de la pluie ou des conditions mouillées. Une infiltration
d'eau dans l'outil augmente les risques de secousses électriques.

• Manipuler le cordon avec soin. Ne jamais se servir du cordon afin de transporter

l'outil ni tirer sur le cordon pour débrancher l'outil. Éloigner le cordon des sources de
chaleur, des flaques d'huile, des arêtes tranchantes et des pièces mobiles.
Remplacer immédiatement les cordons endommagés. Les cordons endommagés

augmentent les risques de secousses électriques.

• Lorsqu'on utilise un outil électrique à l'extérieur, se servir d'un cordon de rallonge

prévu pour l'extérieur, portant la mention "W -A" ou "W". Ces cordons sont conçus pour
servir à l'extérieur et minimisent les risques de secousses électriques.

SÉCURITÉ PERSONNELLE

• Demeurer vigilant, prendre soin et faire preuve de jugement lorsqu'on utilise un outil