Black & Decker RS150 Instruction Manual

General Safety Rules

WARNING! READ AND UNDERSTAND ALL INSTRUCTIONS. Failure to follow all

instructions listed below may result in electric shock, fire and/or serious personal injury.

SAVE THESE INSTRUCTIONS

WORK AREA

• Keep your work area clean and well lit. Cluttered benches and dark areas invite acci­dents.

• Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust

or fumes.

• Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Grounded tools must be plugged into an outlet properly installed and grounded in
accordance with all codes and ordinances. Never remove the grounding prong or mod-

ify the plug in any way. Do not use any adapter plugs. Check with a qualified electrician if
you are in doubt as to whether the outlet is properly grounded. If the tools should electri­cally malfunction or break down, grounding provides a low resistance path to carry elec­tricity away from the user. Applicable only to Class I (grounded) tools.

• Double insulated tools are equipped with a polarized plug (one blade is wider than
the other.) This plug will fit in a polarized outlet only one way. If the plug does not fit fully

in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a
polarized outlet. Do not change the plug in any way. Double insulation eliminates the
need for the three wire grounded power cord and grounded power supply system.
Applicable only to Class II (double insulated) tools.

• Avoid body contact with grounded surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is grounded.

• Don’t expose power tools to rain or wet conditions. Water entering a power tool will

increase the risk of electric shock.

• Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an out­let. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords
immediately. Damaged cords increase the risk of electric shock.

• When operating a power tool outside, use an outdoor extension cord marked “W-A”
or “W.” These cords are rated for outdoor use and reduce the risk of electric shock. When

using an extension cord, be sure to use one heavy enough to carry the current your prod­uct will draw. An undersized cord will cause a drop in line voltage resulting in loss of power
and overheating. The following table shows the correct size to use depending on cord
length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller
the gage number, the heavier the cord.

Minimum Gage for Cord Sets

Volts Total Length of Cord in Feet

120V 0-25 26-50 51-100 101-150
240V 0-50 51-100 101-200 201-300

Ampere Rating

More Not more AWG

Than Than
0-6 18161614
6 - 10 18 16 14 12
10-1216161412
12 - 16 14 12 Not Recommended

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a

power tool. Do not use tool while tired or under the influence of drugs, alcohol, or med-

ication. A moment of inattention while operating power tools may result in serious person­al injury.

• Dress properly. Do not wear loose clothing or jewelry.Contain long hair. Keep your hair,

clothing, and gloves away from moving parts. Loose clothing, jewelry, or long hair can be
caught in moving parts. Air vents cover moving parts and should be avoided.

• Avoid accidental starting. Be sure switch is off before plugging in. Carrying tools with your
finger on the switch or plugging in tools that have the switch on invites accidents.

• Remove adjusting keys or switches before turning the tool on. A wrench or key that is
left attached to a rotating part of the tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at all times. Proper footing and bal­ance enables better control of the tool in unexpected situations.

• Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes,
hard hat, or hearing protection must be used for appropriate conditions.

TOOL USE AND CARE

• Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to a

loss of control.

• Do not force tool. Use the correct tool for your application. The correct tool will do the job
better and safer at the rate for which it is designed.

• Do not use tool if switch does not turn it on or off.Any tool that cannot be controlled with the
switch is dangerous and must be repaired.

• Disconnect the plug from the power source before making any adjustments, changing
accessories, or storing the tool. Such preventative safety measures reduce the risk of starting
the tool accidentally.

• Store idle tools out of reach of children and other untrained persons. Tools are dan­gerous in the hands of untrained users.

• Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained tools,
with sharp cutting edges are less likely to bind and are easier to control.

• Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tools operation. If damaged, have the tool serviced before

using. Many accidents are caused by poorly maintained tools.

• Use only accessories that are recommended by the manufacturer for your model.

Accessories that may be suitable for one tool, may become hazardous when used on
another tool.

SERVICE

• Tool service must be performed only by qualified repair personnel. Service or mainte­nance performed by unqualified personnel could result in a risk of injury.

• When servicing a tool, use only identical replacement parts. Follow instructions in the
Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instructions may create a risk of electric shock or injury.

SPECIFIC SAFETY RULES

• Hold tool by insulated gripping surfaces when performing an operation where the
tool may contact hidden wiring or its own cord. Contact with a “live” wire will make

exposed metal parts of the tool “live” and shock the operator.

WARNING: Some dust created by power sanding, sawing, grinding, drilling, and other con­struction activities contains chemicals known to cause cancer, birth defects or other reproduc­tive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and cement and other masonry products, and

• arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do this type of work. To
reduce your exposure to these chemicals: work in a well ventilated area, and work with
approved safety equipment, such as those dust masks that are specially designed to filter out
microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and

other construction activities. Wear protective clothing and wash exposed areas with
soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote

absorption of harmful chemicals.

CAUTION: Wear appropriate hearing protection during use. Under some conditions

and duration of use, noise from this product may contribute to hearing loss.

CAU-

TION: Do not touch the bit or collet nut during or immediately after cutting material. The bit

and collet nut may be hot enough to burn bare skin.

WARNING: After changing bits or making any adjustments, make sure the collet nut is securely

tightened to avoid injury.

WARNING: Do not press spindle lock while motor is running. The operator may lose control and

drop the tool. Personal injury or serious tool damage may result.

WARNING:

Shut off all live electric circuits to any areas where cut outs will be made, to

avoid fire or serious personal injury.

• Always wear eye protection. Dust mask or hearing protection must be used for appropriate

conditions. Using personal safety devices is recommended. WORK SAFE.

• Always operate the tool with the depth guide in place. The guide keeps the bit from

plunging too deeply through the material. A minimum of penetration should be maintained
to eliminate the danger of cutting into electric wiring.

• Do not use this tool with drill, screwdriver or router bits. This tool is not intended to be

used as a drill, screwdriver or router.

• Do not lay the tool down until the motor has come to a complete stop. The spinning

motor may cause the tool to roll off a table or into a piece of material damaging the bit.

• Be sure your cutting bits are sharp and in good condition. Damaged bits can cause

the tool to jump injuring the operator.

•If your tool fails to function properly, take it to an authorized service center. There

are no user serviceable parts inside this tool and it should only be opened by trained ser­vice personnel.

CAT. NO. RS150 FORM NO. 609066-00 PRINTED IN CHINA (FEB-03-2)

VEA EL ESPAÑOL EN LACONTRAPORTADA.

SAVE THIS MANUALFOR FUTURE REFERENCE.

INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO YPÓLIZA DE GARANTÍA.

ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR ELPRODUCTO.

CATALOG NUMBER - RS150

INSTRUCTION

MANUAL

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BEFORE RETURNING THIS PRODUCT

FOR ANY REASON PLEASE CALL

1-800-544-6986

IF YOU SHOULD EXPERIENCE APROBLEM

WITH YOUR BLACK &DECKER PRODUCT,

CALL 1-800 -544-6986

BEFORE YOU CALL, HAVE THE FOLLOWING INFORMATION AVAILABLE, CATALOG No.,

TYPE No., AND DATE CODE (e.g. 0130M). IN MOSTCASES, ABLACK & DECKER REPRE-

SENTA TIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE. IF YOU HAVE ASUGGES-

TION OR COMMENT, GIVE US ACALL. YOUR FEEDBACK IS VITALTO BLACK & DECKER.

FIG. 1

FIG. 2

“O”
“I”

FIG. 4

Locator

Positionneur

Localizador

Depth Guide
Guide de profondeur
Guía de profundidad

FIG. 3

Collet nut (C)

Écrou de la douille

Tuerca de la

mordaza

Spindle Lock (B)

Dispositif de verrouillage

de l’arbre

Seguro de la flecha

On/Off Switch (A)

Interrupteur

Interruptor de encendido y

apagado

Collet(D)

Douille

Mordaza

Collet nut (C)

Écrou de la douille

Tuerca de la

mordaza

The label on your tool may include the following symbols.

V ..........................volts A..........................amperes

Hz ........................hertz W ........................watts

min ........................minutes ......................alternating current

......................direct current

n

o........................no load speed

..........................

Class II Construction

........................earthing terminal

..........................safety alert symbol .../min ..................revolutions or

reciprocations
per minute

TO MAINTAIN SAFE TOOL CONTROL

• Make sure the work surface is free of nails or screws. Cutting into a nail or screw may
cause the tool to jump, damaging the bit.

• Never operate the tool with one hand while holding the workpiece with the other hand.
Always clamp the material and guide the tool with both hands.

• Do not cut material lying on a hard surface. Clearance behind material to be cut must be
allowed for protruding bit.

• Disconnect plug from power supply before making adjustments, changing bits, or
cleaning tool.

• Do not start the tool with bit engaged in the material. The bit may grab the material.

Motor

Be sure your power supply agrees with nameplate marking. 120 volts AC means your tool
may be operated only with alternating current and never with direct current.

SWITCH

To start the motor, depress the switch (A) to “I” position. To stop the motor, depress the
switch to “O” position. (See FIG. 1)

INSTALLING AND REMOVING THE BIT (FIG. 2)

To change bits, FIRSTturn off the tool and disconnect from power supply.

1. To replace bit, depress and hold down spindle lock (B) and turn collet nut (C) counter

clockwise with the wrench provided.

2. Remove old bit.

3. Insert new bit.

WARNING: The bits are sharp and should be handled with great care.
CAUTION: When replacing bits, do not insert cutting flutes into the collet. This may

result in broken bits.

4. While depressing spindle lock, turn the collet nut clockwise with the wrench to firmly tight­en the collet.

CAUTION: Never tighten the collet without a bit installed.

CHANGING THE COLLET

Some accessories require different sized collets. The two collets used with Black & Decker
accessories are 1/8" and 1/4". Ensure your collet size matches your accessory.

To change the collet:

1. Turn off tool, allow it to come to a complete stop and disconnect from power supply.

2. Depress and hold down spindle lock (B) and turn collet nut (C) counterclockwise with
the wrench provided.

3. Remove the collet nut and the collet (D) from the threaded spindle (see Fig. 3).

4. Insert the new collet into the spindle.

5. Screw on the collet nut, insert proper bit and securely tighten collet nut with wrench.

CAUTION: Never tighten the collet without a bit installed.

DEPTH GUIDE (FIG. 4 & 5)

To attach depth guide to the motor unit

TURN OFF TOOL AND DISCONNECT FROM POWER SUPPLY.

Depth guide snaps onto locators as shown. Keep depth guide in place at all times during
operation of the tool. For best results, adjust the guide using knob (E) to allow the bit to pro­trude a minimum of 1/8" past the material to be cut.

Operation

GENERAL CUTTING

When plunge cutting, hold the tool firmly with both hands, insert the bit into the material at
a 45º angle. Slowly bring the tool to a 90º angle to start the cut. When cutting from the edge
of the workpiece, hold the tool 90º to the work surface. With depth guide in contact with work
surface, slowly bring bit into contact with with edge. The depth guide should be kept in con­tact with the material being cut at all times. Move the tool in a clockwise direction using slow
steady pressure to continue the cut. When the cut is completed allow the tool to come to a
complete stop before lifting it from the material.

CUTTING A HOLE FOR AN ELECTRICAL OUTLET (FIG.6)

WARNING: Shut off all live electric circuits to any areas where cut outs will be made.

1. Push any wiring deeply into the outlet box to avoid damage from the cutting bit.

2. Before hanging the sheet covering the outlet, mark the approximate location of the cen­ter of the outlet on the wall board. Check the cutting bit depth against the side of the
board to be sure it will cut entirely through the material.

3. Tack the sheet in place with a few fasteners avoiding the stud holding the outlet. This
allows the wall board to flex slightly around the protruding fixture box.

4. Turn the rotary saw on. Holding the tool firmly with both hands, (Fig. 6) plunge the bit
straight into the center of the outlet.

5. Cut to the right until the edge of the box is touched. Pull out just enough for the bit to
clear the edge of the box. Plunge in again holding the bit gently against the outside of
the box.

6. Follow the outside of the box (counterclockwise) as shown keeping slight pressure
against the box. This will minimize wandering and give you a clean precise cut.
NOTE: This is opposite of the recommended clockwise direction for general cutting.

7. Remove the waste and dust from the outlet. Finish fastening the sheet of wall board.

Maintenance

The tool should be cleaned with a blast of air often, to eject as much dust as possible. This
will increase the life of the brushes and bearings inside the motor. Always use appropriate
safety equipment when using compressed air to clean a tool.
Although the tool’s plastic case is solvent resistant, you should never use solvents or harsh
chemicals to clean it. Wipe the non-metallic parts of the tool with a dry cloth.
IMPORTANT: To assure product SAFETY and RELIABILITY, repairs, maintenance and
adjustment should be performed by authorized service centers or other qualified service
personnel, always using identical replacement parts.

Lubrication

All bearings are factory lubricated for the life of the tool.

Service Information

Black & Decker offers a full network of company-owned and authorized service locations
throughout North America. All Black & Decker Service Centers are staffed with trained per­sonnel to provide customers with efficient and reliable power tool service.

Whether you need technical advice, repair, or genuine factory replacement parts, contact
the Black & Decker location nearest you.

To find your local service location, refer to the yellow page directory under “Tools—Electric”
or call: 1-800-544-6986

Available Black and Decker Accessories

Always use appropriate bit for the application and material being cut. Do not use this tool
with drill, screwdriver or router bits. Available bits are:

GENERAL PURPOSE BITS - for wood, plywood, laminates and foam.
DRYWALL BITS - for use in drywall only. Using on wood will rapidly dull the bit.
TILE BITS - for ceramic tile.

Accessories

Recommended accessories for use with your tool are available from your local dealer or
authorized service center. If you need assistance regarding accessories, please call:

1-800-544-6986

WARNING: The use of any accessory not recommended for use with this tool could be

hazardous.

Full Two-Year Home Use Warranty

Black & Decker (U.S.) Inc. warrants this product for two years against any defects in mater­ial or workmanship. The defective product will be replaced or repaired at no charge in either
of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom
it was purchased (provided that the store is a participating retailer). Returns should be made
within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the
sale). Proof of purchase may be required. Please check with the retailer for their specific
return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black & Decker owned or
authorized Service Center for repair or replacement at our option. Proof of purchase may be
required. Black & Decker owned and authorized Service Centers are listed under “Tools­Electric” in the yellow pages of the phone directory.

This warranty does not apply to accessories. This warranty gives you specific legal rights and
you may have other rights which vary from state to state and province to province. Should
you have any questions, contact the manager of your nearest Black & Decker Service
Center. This product is not intended for commercial use

Mesures de sécurité - Généralités

AVERTISSEMENT!Lire et comprendre toutes les directives, car le non-respect des direc-

tives suivantes pourrait entraîner un choc électrique, un incendie ou des blessures graves.

CONSERVER CES DIRECTIVES

ZONE DE TRAVAIL

• Garder la zone de travail propre et bien éclairée; les établis encombrés et les endroits som-
bres sont propices aux accidents.

• Ne pas utiliser les outils électriques dans une atmosphère explosive, comme à proximité
de liquides, de gaz ou de poussières inflammables; le moteur peut créer des étincelles et
enflammer les vapeurs ou les poussières environnantes.

• Tenir les enfants, les visiteurs ou toute autre personne à l’écart lorsqu’on utilise un outil
électrique; les distractions peuvent faire perdre la maîtrise de ce dernier.

MESURES DE SÉCURITÉ - ÉLECTRICITÉ

• Les outils mis à la terre doivent être branchés dans une prise bien installée et mise à la
terre conformément à tous les codes et règlements en vigueur. Ne jamais retirer la
broche de terre ni modifier la fiche. Ne pas utiliser d’adaptateur. Vérifier auprès d’un élec­tricien qualifié en cas de doute quant à la mise à la terre de la prise. En cas de défaillance

électrique ou de bris de l’outil, la mise à la terre procure un chemin de faible résistance au
courant qui autrement traverserait l’utilisateur. Cette protection ne s’applique qu’aux outils de
classe I (mis à la terre).

• Les outils à double isolation sont munis d’une fiche polarisée (c’est-à-dire que l’une des

lames est plus large que l’autre), laquelle ne peut être raccordée qu’à une prise polarisée
et ce, dans un seul sens; on doit l’inverser si on est incapable de l’enfoncer complètement. Si

la fiche ne s’adapte toujours pas, on doit demander à un électricien qualifié d’installer la prise
appropriée. On ne doit jamais modifier la fiche. La double isolation élimine le besoin d’installer
un cordon d’alimentation trifilaire et un système d’alimentation électrique pourvus d’une mise à
la terre; seuls les outils de classe II (à double isolation) sont munis d’une telle protection.

• Éviter tout contact entre le corps et les éléments mis à la terre, comme les tuyaux, les
radiateurs, les cuisinières et les réfrigérateurs, afin de réduire les risques de choc électrique.

• Ne pas utiliser l’outil électrique dans des endroits mouillés, ni l’exposer à la pluie; l’infil­tration d’eau à l’intérieur de l’outil augmente les risques de choc électrique.

• Ne pas utiliser le cordon de manière abusive; on ne doit pas transporter l’outil en le tenant
par le cordon, ou utiliser ce dernier pour le débrancher. On doit tenir le cordon à l’écart des
sources de chaleur, de l’huile, des bords tranchants ou des pièces mobiles. Remplacer immédi­atement les cordons endommagés, car ces derniers augmentent les risques de choc électrique.

• Lorsqu’on utilise un outil électrique à l’extérieur, on ne doit utiliser que des rallonges
conçues pour cet usage, comme celles de type W-A ou W, afin de réduire les risques de
choc électrique. Si on utilise une rallonge, s’assurer d’en choisir une qui soit en mesure de porter
le courant nécessaire à l’outil. Une rallonge de calibre inférieur entraînera une chute de tension
se traduisant par une perte de puissance et une surchauffe. Le tableau ci-dessous illustre les
calibres que l’on doit utiliser selon la longueur de la rallonge et l’intensité nominale indiquée sur
la plaque signalétique. En cas de doute, utiliser le calibre suivant. Plus le calibre est petit, plus
la rallonge peut porter de courant.

Calibres minimaux des rallonges

Longueur totale du cordon

25 ft. 50 ft. 75 ft. 100 ft. 125 ft. 150 ft. 175 ft.

7.6 m 15.2 m 22.9 m 30.5 m 38.1 m 45.7 m 53.3 m

Intensité

18 AWG18 AWG 16 AWG 16 AWG 14 AWG 14 AWG 12 AWG

SÉCURITÉ PERSONNELLE

• Rester vigilant en tout temps et faire preuve de jugement lorsqu’on utilise un outil élec­trique; ne pas utiliser l’outil lorsqu’on est fatigué ou sous l’influence de drogues, d’alcool ou de

médicaments, car un moment d’inattention pourrait entraîner des blessures graves.

• Porter des vêtements appropriés; ne pas porter de vêtements amples ni de bijoux. Couvrir ou
attacher les cheveux longs. Garder les cheveux, les vêtements, les bijoux et les gants éloignés
des pièces mobiles, car ceux-ci peuvent s’y coincer.

• Éviter les démarrages accidentels; s’assurer que l’interrupteur soit en position d’arrêt avant
de brancher l’outil. Ne pas transporter l’outil en laissant le doigt sur l’interrupteur ni le brancher
lorsque l’interrupteur est en position de marche, car cela pourrait causer un accident.

• Retirer les clés de réglage avant de démarrer l’outil; une clé laissée sur une pièce rotative
pourrait entraîner des blessures.

• Ne pas trop étendre les bras; les pieds doivent rester ancrés fermement sur le sol afin de
maintenir son équilibre en tout temps et de mieux maîtriser l’outil dans des situations imprévues.

See ‘Tools-Electric’

– Yellow Pages –

for Service & Sales

Black & Decker (U.S.) Inc.,

701 E. Joppa Rd.

Towson, MD 21286 U.S.A.

AVANT DE RETOURNER LE PRODUIT, PEU IMPORTE LARAISON

PRIÈRE DE COMPOSER

1 800 544-6986

FIG. 6FIG. 5

Lock Knob (E)

Bouton de verrouillage

Perilla de bloqueo

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GUIDE D’UTILISA TION