Black & Decker D25600, D25500 User Manual
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INSTRUCTION MANUAL
MANUAL DE INSTRUCCIONES
MANUAL DE INSTRUÇÕES
D25500 D25600
SDS Rotary Hammer
Rotomartillo SDS
Martelo Eletropneumático SDS
6 7 4 5 10 12
A B
C1 C2
D1 D2
2
1
3
2
11 9
8
2 3
6
4 5
16
15
14
13
9
8
7
6
E1 E2
F
8
10
E3 E4
1711
3
Technical Information
D25500 D25600
Power input 120V~ 1050W 1150W
220V~ 1050W 1150W
Impact energy (J) 1 - 9 1 - 10
Maximum drilling range in concrete:
- solid bits mm 12 - 40 12 - 45
- core bits mm 40 - 90 40 - 100
Optimum drilling range in concrete:
- solid bits mm 18 - 30 20 - 38
Chisel positions 8 8
Tool holder SDS-max®SDS-max
®
Weight kg 6.5 6.6
The following symbols are used throughout this manual:
Denotes risk of personal injury, loss of life
or damage to the tool in case of non-observance of the instructions in this manual.
Denotes risk of electric shock.
EC-Declaration of conformity
D25500/D25600
DeWALT declares that these power tools have been
designed in compliance with: 98/37/EEC,
89/336/EEC, 73/23/EEC, EN 50144, EN 55014-2,
EN 55014-1, EN 61000-3-2 & EN 61000-3-3.
For more information, please contact DeWALT at the
address below, or refer to the back of the manual.
Level of sound pressure according to 86/188/EEC &
98/37/EEC, measured according to EN 50144:
D25500 D25600
LpA(sound pressure) dB(A)* 95 95
LWA(acoustic power) dB(A) 103.5 103.5
* at the operator’s ear
Take appropriate measures for the protection
of hearing.
Weighted root mean square acceleration value according to EN 50144:
D25500 D25600
9.7 m/s29.8 m/s
2
Director Engineering and Product Development
Horst Großmann
DeWALT, Richard-Klinger-Straße 40,
D-65510, Idstein, Germany
DEMOLITION HAMMER D25500/25600
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4
Safety instructions
When using Power Tools, always observe the safety
regulations applicable in your country to reduce the
risk of fire, electric shock and personal injury. Read
the following safety instructions before attempting
to operate this product.
Keep these instructions in a safe place!
General
1 Keep work area clean
Cluttered areas and benches can cause accidents.
2 Consider work area environment
Do not expose Power Tools to humidity. Keep work
area well lit. Do not use Power Tools in the presence
of flammable liquids or gases.
3 Guard against electric shock
Prevent body contact with earthed surfaces (e.g.
pipes, radiators, cookers and refrigerators). For use
under extreme conditions (e.g. high humidity, when
metal swarf is being produced, etc.) electric safety
can be improved by inserting an isolating transformer or a (FI) earth-leakage circuit-breaker.
4 Keep children away
Do not let children or visitors come into contact with
the tool or extension cord. Supervision is required for
those under 16 years of age.
5 Extension cords for outdoor use
When the tool is used outdoors, always use extension cords intended for outdoor use and marked
accordingly.
6 Store idle tools
When not in use, Power Tools must be stored in a
dry place and locked up securely, out of reach of
children.
7Dress properly
Do not wear loose clothing or jewellery. They can be
caught in moving parts. Preferably wear rubber
gloves and non-slip footwear when working outdoors. Wear protective hair covering to keep long
hair out of the way.
8Wear safety goggles
Also use a face or dust mask in case the operations
produce dust or flying particles.
9 Beware of maximum sound pressure
Take appropriate measures for the protection of
hearing if the sound pressure of 85 dB(A) is exceeded.
10 Secure workpiece
Use clamps or a vice to hold the workpiece. It is
safer and it frees both hands to operate the tool.
11 Do not overreach
Keep proper footing and balance at all times.
12 Avoid unintentional starting
Do not carry the plugged-in tool with a finger on the
switch. Be sure that the switch is released when
plugging in.
13 Stay alert
Watch what you are doing. Use common sense.
Do not operate the tool when you are tired.
14 Disconnect tool
Shut off power and wait for the tool to come to a
complete standstill before leaving it unattended.
Unplug the tool when not in use, before servicing or
changing accessories.
15 Remove adjusting keys and wrenches
Always check that adjusting keys and wrenches
are removed from the tool before operating the
tool.
16 Use appropriate tool
The intended use is described in this instruction
manual. Do not force small tools or attachments to
do the job of a heavy-duty tool. The tool will do the
job better and safer at the rate for which it was
intended. Warning! The use of any accessory or
attachment or performance of any operation with
this tool, other than those recommended in this
instruction manual may present a risk of personal
injury.
17 Do not abuse cord
Never carry the tool by its cord or pull it to disconnect from the socket. Keep the cord away from
heat, oil and sharp edges.
18 Maintain tools with care
Keep the tools in good condition and clean for better and safer performance. Follow the instructions
for maintenance and changing accessories.
Inspect the tool cords at regular intervals and, if
damaged, have them repaired by an authorized
DeWALT repair agent. Inspect the extension cords
periodically and replace them if damaged. Keep all
controls dry, clean and free from oil and grease.
19 Check for damaged parts
Before using the tool, carefully check it for damage
to ensure that it will operate properly and perform
ENGLISH
5
its intended function. Check for misalignment and
seizure of moving parts, breakage of parts and any
other conditions that may affect its operation. Have
damaged guards or other defective parts repaired
or replaced as instructed. Do not use the tool if the
switch is defective. Have the switch replaced by an
authorized DeWALT repair agent.
20 Have your tool repaired by an authorized
DeWALT repair agent
This Power Tool is in accordance with the relevant
safety regulations. To avoid danger, electric appliances
must only be repaired by qualified technicians.
Package contents
The package contains:
1 Rotary hammer
1 Side handle
1 Depth adjustment rod
1 Tube of bit lubricant
1 Kitbox (K-models only)
1 Instruction manual
1 Exploded drawing
• Check for damage to the tool, parts or accessories
which may have occurred during transport.
•Take the time to thoroughly read and understand this
manual prior to operation.
Description (fig. A)
Your D25500/D25600 rotary hammer has been
designed for professional hammer drilling and light
chipping, chiselling and demolition applications.
1 On/off switch
2 Electronic speed and impact control dial
3 Service indicator LED (D25600)
4 Mode selector switch
5 Safety lock
6 Tool holder
7 Collar
8 Side handle
9 Side handle clamp wheel
10 Rear side handle position
11 Depth adjustment rod
12 Rear handle
Soft start feature
The soft start feature allows to build up speed slowly,
thus preventing the drill bit from walking off the intended hole position when starting. The soft start feature
also reduces the immediate torque reaction transmitted
to the gearing and the operator if the hammer is started with the drill bit in an existing hole.
Torque limiting clutch
The torque limiting clutch reduces the maximum torque
reaction transmitted to the operator in case of jamming
of a drill bit. This feature also prevents the gearing and
electric motor from stalling.
The torque limiting clutch has been factory-set and
cannot be adjusted.
Electronic speed and impact control (fig. B)
The electronic speed and impact control (2) offers the
following advantages:
- use of smaller accessories without risk of breakage
-minimised break-out when chiselling or drilling in soft
or brittle materials
- optimal tool control for precise chiselling
Service indicator LED (fig. B)
The red service indicator LED (3) lights up when the
carbon brushes are nearly worn out to indicate that the
tool needs servicing. After a further 8 hours of use the
motor will automatically be shut off.
The carbon brushes are not user-serviceable.
Take the tool to an authorized DeWALT repair agent.
Electrical safety
The electric motor has been designed for one voltage
only. Always check that the power supply corresponds
to the voltage on the rating plate.
Your DeWALT tool is double insulated in
accordance with EN 50144; therefore no
earth wire is required.
Using an extension cable
If an extension cable is required, use an approved
extension cable suitable for the power input of this tool
(see technical data). The minimum conductor size is
1.5 mm2. When using a cable reel, always unwind the
cable completely. Also refer to the table below.
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6
Conductor size (mm2) Cable rating (Amperes)
0.75 6
1.00 10
1.50 15
2.50 20
4.00 25
Cable length (m) 7.5 15 25 30 45 60
Voltage Amperes Cable rating (Amperes)
120V~ 0 - 2.0 6 6 6 6 6 10
2.1 - 3.4 6 6 6 6 15 15
3.5 - 5.0 6 6 10 15 20 20
5.1 - 7.0 10 10 15 20 20 25
7.1 -12.0 15 15 20 25 25 -
12.1 -20.0 20 20 25 - - -
220V~ 0 - 2.0 6 6 6 6 6 6
2.1 - 3.4 6 6 6 6 6 6
3.5 - 5.0 6 6 6 6 10 15
5.1 - 7.0 10 10 10 10 15 15
7.1 -12.0 15 15 15 15 20 20
12.1 -20.0 20 20 20 20 25 -
Assembly and adjustment
Prior to assembly and adjustment always
unplug the tool.
Inserting and removing SDS-max® accessories
(fig. C1 & C2)
This machine uses SDS-max® drill bits and chisels
(refer to the inset in fig. C2 for a cross-section of an
SDS-max® bit shank).
• Clean and grease the bit shank.
Only apply a slight amount of lubricant to the
bit shank. Do not apply lubricant to the
machine.
• Insert the bit shank into the tool holder (6), and press
and turn the bit slightly until the sleeve snaps into
position.
• Pull on the bit to check if it is properly locked. The
hammering function requires the bit to be able to
move axially several centimetres when locked in the
tool holder.
•To remove a bit pull back the tool holder locking
sleeve (6) and pull the bit out of the tool holder.
Selecting the operating mode (fig. D1 & D2)
The tool can be used in two operating modes (fig. D1):
Hammer drilling: for concrete and masonry
drilling operations.
Hammering only: for light chipping, chiselling and demolition applications. In this
mode the tool can also be used as a lever
to free a jammed drill bit.
•To select the operating mode, press the safety lock
(5) and rotate the mode selector switch (4) until it is
points to the symbol of the required mode.
•Release the safety lock and check that the mode
selector switch is locked in place.
Indexing the chisel position
The chisel can be indexed and locked into 8 different
positions (fig. D2).
• Rotate the mode selector switch (4) until it points
upward.
• Rotate the chisel in the desired position.
• Set the mode selector switch (4) to the “hammering
only” position.
•Twist the chisel until it locks in position.
Setting the electronic speed and impact control
dial (fig. B)
•Turn the dial (2) to the desired level. The higher the
number, the greater the speed and impact energy.
With dial settings from “1” (low) to “5” (full power) the
tool is extremely versatile and adaptable for many
different applications. The required setting is a matter
of experience. E.g.:
- when chiselling or drilling in soft, brittle materials or
when minimum break-out is required, set the dial to
“1” or “2” (low);
- when breaking or drilling in harder materials, set the
dial to “5” (full power).
D25600
With dial settings from “1” to “7” the tool allows a further fine-adjustment to the choice of application.
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7
Assembling and fitting the side handle (fig. E1 - E4)
The side handle (8) can be mounted in front or in rear
position on either side of the machine to suit both RHand LH-users.
Always operate the tool with the side handle
properly assembled.
Mounting in front position (fig. E1 & E2)
• Snap the steel ring (16) over the collar (7) behind the
tool holder (6). Squeeze both ends together, mount
the bush (14) and insert the pin (15).
• Place the side handle clamp (13) and screw on the
clamp wheel (9). Do not tighten.
• Screw the side handle (8) into the clamp wheel and
tighten it.
• Rotate the side handle mounting assembly to the
desired position. For drilling horizontally with a heavy
drill bit, we recommend to place the side handle at
an angle of approx. 20° for optimum control (fig. E2).
• Lock the side handle mounting assembly in place by
tightening the clamp wheel (9).
Mounting in rear position (fig. E3 & E4)
The rear position is particularly useful when drilling
overhead or down into a floor. Refer to fig. D4.
• Unscrew the side handle (8) and remove it from the
front position. Leave the side handle mounting
assembly in front position so that the depth adjust
ment rod can still be used.
• Screw the side handle directly into one of the rear
side handle positions (10) on either side of the tool.
Setting the drilling depth (fig. F)
• Insert the required drill bit.
• Loosen the clamp nut (17) and fit the depth adjustment
rod (11) through the hole in the side handle clamp.
• Push the drill bit into a surface at a right angle and
adjust the depth adjustment rod (11) as shown.
•Tighten the clamp nut (17).
Instructions for use
• Always observe the safety instructions and
applicable regulations.
• For your own safety, always use the tool
with both hands.
• Be aware of the location of pipework and
wiring.
• Apply only a gentle pressure to the tool
(approx. 20 kg). Excessive force does not
speed up drilling or chiselling but
decreases tool performance and may
shorten tool life.
Switching on and off (fig. A)
•To switch on the tool, press the on/off switch (1).
•To stop the tool, release the switch.
Drilling with a solid bit (fig. A)
• Insert the appropriate drill bit.
• Set the mode selector switch (4) to the “hammer
drilling” position.
• Set the electronic speed and impact control dial (2).
• Fit and adjust the side handle (8).
• If necessary, set the drilling depth.
• Mark the spot where the hole is to be drilled.
• Place the drill bit on the spot and switch on the tool.
• Always switch off the tool when work is finished and
before unplugging.
Drilling with a core bit (fig. A)
• Insert the appropriate core bit.
• Assemble the centerdrill into the core bit.
• Set the mode selector switch (4) to the “hammer
drilling” position.
•Turn the electronic speed and impact control dial (2)
to a medium or high speed setting.
• Fit and adjust the side handle (8).
• Place the centerdrill on the spot and switch on the
tool. Drill until the core penetrates into the concrete
approx. 1 cm.
• Stop the tool and remove the centerdrill. Place the
core bit back into the hole and continue drilling.
When drilling through a structure thicker than the
depth of the core bit, break away the round cylinder
of concrete or core inside the bit at regular intervals.
•To avoid unwanted breaking away of concrete
around the hole, first drill a hole the diameter of the
centerdrill completely through the structure. Then
drill the cored hole halfway from each side.
• Always switch off the tool when work is finished and
before unplugging.
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